Jackson WAREFORCE UH 30 Bedienungsanleitung

WAREFORCE™ UNDER COUNTER DISH MACHINE SERIES

TECHNICAL MANUAL

INSTALLATION, OPERATION & TECHNICAL MANUAL

ELECTRICALLY HEATED MODELS:

WAREFORCE™ UH 30

WAREFORCE™ UL 30

March 11, 2013

P/N 07610-003-67-21 (Revision E)

Jackson WWS,INC

P.O. Box 1060, Hwy 25E

Barbourville, KY USA

1.606.523.9795

www.jacksonwws.com

Revision

Letter

Revision

Date

Made By Applicable ECNs Details

A 03-04-09 ARL N/A Release to production

B 04-21-10 RLC 100420-1456-CW Corrected Wire Colors on WF-UH30 Sche-

matic

C 05-05-10 RLC 8157 Changed UH Peri-pump assembly

D 08-22-11 CW QOF-386 Made strip heater optional

E 03-11-13 RLC QOF NDB-219 Updated manufacturer information & con-

verted to publisher format.

WAREFORCE UH/UL 30 Technical Manual (07610-003-67-21)

NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL

WAREFORCE™ UH 30

WAREFORCE™ UL 30

WAREFORCE™ UH 30 = High temperature, hot water sanitizing, with a booster tank.

Detergent & rinse aid chemical feeder pumps.

WAREFORCE™ UL 30 = Low temperature, chemical sanitizing, no booster tank.

Detergent, rinse aid & sanitizer chemical feeder pumps.

Model:_________________________________________________

Serial No.:_____________________________________________

Installation date:____________________________________

Service Rep. Name: _________________________________

Phone number: _____________________________________

Jackson WWS, INC provides technical support

for all of the dish machines detailed in this man-

ual. We strongly recommend that you refer to

this manual before making a call to our technical

support staff. Please have this manual with you

when you call so that our staff can refer you if

necessary, to the proper page. Technical support

is available from 8:00 a.m. to 5:00 p.m. (EST)

Monday through Friday. Technical support is not

available on holidays. Contact technical support

toll free at 1-888-800-5672. Please remember

that technical support is available for service

personnel only.

TABLE OF CONTENTS

Specifications

Operating Parameters Page 6

Notes Regarding Electrical Requirements Page 7

Electrical Requirements Page 8

WAREFORCE™ UH 30 & UL30 Dimensions Page 9

Instructions

Installation Instructions Page 10

Operating Instructions Page 19

Preventative Maintenance Page 22

Trouble Shooting Page 23

Parts Section

Control Weldment Assemblies Page 25

WAREFORCE™ UH 30 480V Control Panel Assembly Page 26

Control Panel Assembly/Kick Panel Weldment WAREFORCE™ UH 30 Page 27

Control Panel Assembly/Kick Panel Weldment WAREFORCE™ UL 30 Page 28

Terminal Block Box Assembly Page 29

WAREFORCE™ UH 30 Chemical Feeder Pump Assembly Page 30

WAREFORCE™ UL 30 Chemical Feeder Pump Assembly Page 32

Chemical Feeder Pump Components Page 35

WAREFORCE™ UH 30 Plumbing Assemblies Page 36

WAREFORCE™ UL 30 Plumbing Assemblies Page 37

Rinse Solenoid Valve & Vacuum Breaker Repair Parts Kit/Water Hammer Arrestor Kit Option Page 38

Wash Motor/Drain Plumbing/WAREFORCE™ UL 30 Wash Manifold Assembly Page 39

Motor & Pump Assembly Page 41

Rinse Arm & Wash Arm Assemblies Page 42

WAREFORCE™ UH 30 Thermostat & Rinse Tank Assembly Page 43

WAREFORCE™ UL 30 Optional Thermostat & Heater Components Page 44

Door Assembly Page 45

Miscellaneous Door Components Page 47

Frame & Panel Components Page 48

Miscellaneous Parts Page 49

Stands & Components Page 50

HTS-11 (Scale Prevention & Corrosion Control Device) Page 51

WAREFORCE UH/UL 30 Go Box Kit Page 52

TABLE OF CONTENTS (CONTINUED)

Parts Section

Vacuum Switch Assembly Page 53

Vacuum Switch Assembly Installation Page 54

Electrical Diagrams and Schematics

WAREFORCE™ UH 30 208-230 Volt 60 Hertz Single Phase Page 55

WAREFORCE™ UH 30 480 Volt 60 Hertz Three Phase Page 56

WAREFORCE™ UL 30 115 Volt 60 Hertz Single Phase Page 57

Page Created: 03-23-2011

Revised: 03-11-2013

WAREFORCE UH/UL 30 Technical Manual (07610-003-67-21)

Operating Parameters

Model Designation: WAREFORCE™ UH 30 WAREFORCE™ UL 30

Operating Capacity:

Racks per Hour 24 24

Dishes per Hour 600 600

Glasses per Hour 864 864

Tank Capacity (gallons):

Wash Tank 1.1 1.2

Rinse Tank 1.1 3.0

Electrical Loads (as applicable):

Wash Motor HP 0.75 0.75

Rinse Heater KW 8.2 N/A

NOTE: Always refer to the machine data plate for specific electrical and water requirements. The

material provided on this page is for reference only and is subject to change without notice.

HOT WATER SANITIZING

Water Temperatures (Fahrenheit):

Minimum Wash Temperature 150 N/A

Minimum Rinse Temperature 180 N/A

Incoming Water Temperature 110 N/A

CHEMICAL SANITIZING

Water Temperatures (Fahrenheit):

Minimum Wash Temperature N/A 120

Minimum Rinse Temperature N/A 120

Incoming Water Temperature N/A 120

Other Water Requirements:

Water Flow Pressure (PSIG) 20 20

Flow Rate Minimum (GPM) 0.44 0.48

Water Line Size (NPT) 1/2” 1/2”

Drain Line Size (NPT) 1-3/8” 1-3/8”

MIN. CHLORINE REQUIRED (PPM) N/A 50

Page Created: 03-24-2011

Revised: 03-11-2013

WAREFORCE UH/UL 30 Technical Manual (07610-003-67-21)

Notes Regarding Electrical Requirements

All electrical ratings provided in this manual are for reference only. Always refer to the machine data plate

to get the exact electrical information for your machine. All electrical work performed on machines should

be done in accordance with applicable local, state, territorial and national codes. Work should only be per-

formed by qualified electricians and authorized service agents. A list of Jackson Authorized Service Agencies

is located in the back of this manual.

Note that all electrical wiring used in the Wareforce UH/UL30 series of machines must be rated, at a mini-

mum, for 100C (212F). Furthermore, use copper conductors only.

Where applicable, heating element amperage draws have been adjusted for the assumed input voltage. Jack-

son assumes incoming voltages will be either 208, 230 or 460 volts. Some of the heating elements used in

our machines are actually rated for other voltages, such as 240 or 480 volts. Always verify the amperage

draw of the machine in operation when sizing circuit protection.

If your machine is equipped with the optional rinse heater, note the rinse heater has its own electrical con-

nection and therefore requires a separate service. Amperage loads for motors and heaters are called out on

the machine data plate for the installation/service technician.

The electrical configurations of the Wareforce UH/UL30 series of machines are as follows:

Available Electrical Characteristics:

 115 volt, 60 Hz, single phase

 208 volt, 60 Hz, single phase

 230 volt, 60 Hz, single phase

 460 volt, 60 Hz, three phase

Available Wash Tank Heaters:

 8.2KW (standard for WAREFORCE™ UH 30)

Page Created: 03-24-2011

Revised: 03-11-2013

WAREFORCE UH/UL 30 Technical Manual (07610-003-67-21)

Electrical Requirements for WAREFORCE™ UH 30 & UL30

Volts Ph Freq

Wash

Motor

Amps

Drive

Motor

Amps

Wash

Heater

Amps

FLA

208 1 60 2.69 A N/A 39.42A 42.11 A

230 1 60 2.43 A N/A 35.65 A 38.08 A

460 3 60 0.67 A N/A 9.87 A 10.54 A

WAREFORCE™ UH 30 8.2 kW Wash Heater

WAREFORCE™ UL 30

Volts Ph Freq

Wash

Motor

Amps

Drive

Motor

Amps

Wash

Heater

Amps

FLA

115 1 60 2.69 A N/A N/A 13.2 A

Page Created: 03-28-2011

Revised: 03-11-2013

WAREFORCE UH/UL 30 Technical Manual (07610-003-67-21)

WAREFORCE™ UH 30 DIMENSIONS

*All dimensions are for reference only and are subject to change without notice.

BACK

8[105mm]

111

2[292mm] 7

8[22mm]

16 [84mm]

4[6mm]

Wall Clearance

Door Open

24 3

16 [615mm]

33 5

16 [846mm]

TOP

FRONT

LEGEND:

A - Water Inlet - 1/2" Female Pipe Thread,

2 1/2" AFF (Connect to a true 1/2" ID

water line)

B - Electrical Connection

C - Drain Connection - 10' coiled drain hose.

Shipped inside machine. Must be installed

no more than 24" AFF.

All dimensions from floor can be increased

1" with adjustable feet supplied.

WALL

141

2" [368mm]

DISH

CLEARANCE

253

8[644mm]

165

8[423mm]

16 [40mm]

4[32mm]

233

4[604mm]

Page Created: 03-28-2011

Revised: 03-11-2013

WAREFORCE UH/UL 30 Technical Manual (07610-003-67-21)

WAREFORCE™ UL 30 DIMENSIONS

*All dimensions are for reference only and are subject to change without notice.

24 3

16 [615mm]

33 5

16 [846mm]

FRONT

131

2" [343mm]

DISH

CLEARANCE

LEGEND:

A - Water Inlet - 1/2" Female Pipe Thread,

2 1/2" AFF (Connect to a true 1/2" ID

water line)

B - Electrical Connection

C - Drain Connection - 10' coiled drain hose.

Shipped inside machine. Must be installed

no more than 24" AFF.

All dimensions from floor can be increased

1" with adjustable feet supplied.

Door Open

TOP

WALL

253

8[644mm]

165

8[423mm]

16 [40mm]

4[32mm]

233

4[604mm]

4[6mm]

Wall Clearance

BACK

2[89mm]

111

2[292mm]

16 [110mm]

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