Jandy PureLink Bedienungsanleitung

Installation and Operating Data

H0573500-

Installation and

Operation Manual

WARNING

FOR YOUR SAFETY - This product must be installed and serviced by a professional pool/spa

service technician. The procedures in this manual must be followed exactly. Failure to follow

warning notices and instructions may result in property damage, serious injury, or death.

Water Purication System

Power Center and Cell Kit

For use with

Page 3

Section 1. Safety Information ....................... 4

Section 2. System Description ...................... 5

2.1 ElectricalSpecications............... 6

Section 3. Installation Instructions Model

PureLink AP700 and AP1400 ...... 8

3.1 Materials and Tools...................... 8

3.2 PlumbingCongurations ............. 8

3.2.1 Recommended Plumbing

Conguration....................... 8

3.2.2 Alternate Plumbing

Congurations ..................... 9

3.3 Installing AquaLink RS PureLink

Power Center................................ 12

3.4 Earth Bonding (Grounding) ......... 13

3.5 Installing the APURE700 and

APURE1400 Cell and Flow/Temp/

Salinity Sensor ............................. 14

3.6 Connection to the AquaLink®RS

PureLink Control System............. 16

Section 4. Pool Water Preparation ................ 17

4.1 Determining Pool Size

(m3of Water)................................ 17

4.2 Determining Pool Size (Gallons). 17

4.3 Selecting Model Size ................... 18

4.4 Chemistry You Need to Know ..... 18

4.5 Optimum Pool Water Conditions 19

4.6 Chlorine Testing .......................... 19

4.7 Salt (NaCl sodium chloride) ....... 19

4.7.1 What Type of Salt to Use?... 19

4.7.2 How Much Salt to Use?....... 20

4.7.3 How to Add Salt to the Pool? 20

Section 5. Operating Instructions.................. 23

5.1 Using the Front Panel Controls.... 23

5.2 Reading the Display..................... 24

5.3 Operation...................................... 25

5.4 Startup.......................................... 26

5.4.1 Shocking .............................. 26

5.4.2 Apply Power........................ 26

5.5 Operating in Winter...................... 26

5.6 Recommendations........................ 27

Section 6. User Maintenance Instructions .... 28

6.1 Daily............................................. 28

6.2 Weekly ......................................... 28

6.3 Monthly........................................ 28

6.4 Electrolytic Cell Cleaning............ 28

6.5 Flow/Temp/Salinity Sensor

Cleaning ....................................... 29

6.6 Winterizing................................... 30

Section 7. Troubleshooting ........................... 31

7.1 Problems and Corrective Action .. 31

7.2 Service Codes............................... 34

7.3 Additional Letter Codes............... 34

Section 8. Temperature Conversion.............. 35

Section 9. AP700 and AP1400 Exploded Views

and Replacement Kits .................. 36

9.1 AquaLink RS PureLink Power

Center........................................... 36

9.2 2” PVC Union, Electrolytic Cell.. 37

9.3 PureLink Flow Sensor.................. 37

Table of Contents

Page 4

WARNING

To reduce the risk of electric shock, re or injury, service should only be attempted by a qualied Pool Service

Professional.

WARNING

When mixing acid with water, ALWAYS ADD ACID TO WATER. NEVER ADD WATER TO ACID.

WARNING

Do not operate electrolytic cell without proper ow or water circulation. A buildup of ammable gases would

result in hazardous conditions.

WARNING

RISK OF ELECTRIC SHOCK, FIRE, PERSONAL INJURY, OR DEATH.

Installation must be done in accordance with the National Electric Code (NEC, NFPA-70) and/or any other

applicable local and national installation codes.

A green colored terminal (or a wire connector marked “G”, “GR”, “Ground” or “Grounding”) is provided within

the terminal compartment. To reduce risk of electric shock, connect this terminal or connector to the grounding

terminal of your electric service or supply panel with a conductor equivalent in size to the circuit conductors

supplying this equipment.

Power supply must be interconnected with Pool Pump motor power source. This insures the chlorinator and

pool pump will turn on and off together.

Use of chemicals other than those recommended may be hazardous. Follow the Chemical Manufacturers

Instructions.

It is recommended that the water Flow/Temp/Salinity Sensor is installed in the same piping as the electrolytic

cell, without any valves or diverters between them. (See Figure 1).

The Flow/Temp/Salinity Sensor must be mounted as in Figure 12.

Section 1. Important Safety Instructions

READ AND FOLLOW ALL INSTRUCTIONS

LIRE LA NOTICE TECHNIQUE.

All electrical work must be performed by a licensed electrician and conform to all national, state, and

local codes. When installing and using this electrical equipment, basic safety precautions should always be

followed, including the following:

DANGER

To reduce the risk of injury, do not remove the suction ttings of your spa or hot tub. Never operate a spa or hot

tub if the suction ttings are broken or missing. Never replace a suction tting with one rated less than the ow rate

marked on the equipment assembly.

WARNING

To Reduce the Risk of Injury -

a) The water in a spa should never exceed 104°F (40°C). Water temperatures between 100°F (38°C) and

104°F (40°C) are considered safe for a healthy adult. Lower water temperatures are recommended for young

children and when spa use exceeds 10 minutes.

b) Since excessive water temperatures have a high potential for causing fetal damage during the early months of

pregnancy, pregnant or possibly pregnant women should limit spa water temperatures to 100°F (38°C).

c) Before entering a spa or hot tub, the user should measure the water temperature with an accurate

thermometer since the tolerance of water temperature-regulating devices varies.

d) The use of alcohol, drugs, or medication before or during spa or hot tub use may lead to unconsciousness with

the possibility of drowning.

e) Obese persons and persons with a history of heart disease, low or high blood pressure, circulatory system

problems, or diabetes should consult a physician before using a spa.

f) Persons using medication should consult a physician before using a spa or hot tub since some medication

may induce drowsiness while other medication may affect heart rate, blood pressure, and circulation.

Page 5

WARNING

Prolonged immersion in hot water may induce hyperthermia. Hyperthermia occurs when the internal temperature

of the body reaches a level several degrees above the normal body temperature of 98.6° F. The symptoms of

hyperthermia include dizziness, fainting, drowsiness, lethargy, and an increase in the internal temperature of the

body. The effects of hyperthermia include: 1) unawareness of impending danger; 2) failure to perceive heat; 3)

failure to recognize the need to exit spa; 4) physical inability to exit spa; 5) fetal damage in pregnant women; 6)

unconsciousness resulting in a danger of drowning.

WARNING

Risk of electric shock - Install the power center at least ve (5) feet (152.4cm) from the inside wall of the pool

and/or hot tub using non-metallic plumbing. Canadian installations must be at least three (3) meters from the

water.

Children should not use spas or hot tubs without adult supervision.

Do not use spas or hot tubs unless all suction guards are installed to prevent body and hair entrapment.

People using medications and/or having an adverse medical history should consult a physician before using a spa

or hot tub.

AVERTISSEMENT

Danger d'electrocution - Les installations Canadiennes doivent se trouver à au moins trois (3) mètres de l’eau.

Ne pas laisser les enfants utiliser une cuve de relaxation sans surveillance.

Pour éviter que les cheveux ou une partie du corps puissent être aspirés, ne pas utiliser une cuve de relaxation si

les grilles de prise d'aspiration ne sont pas toutes en place.

Les personnes qui prennent des médicaments ou ont des problèmes de santé devraient consulter un médecin

avant d’utiliser une cuve de relaxation.

WARNING

People with infectious diseases should not use a spa or hot tub.

To avoid injury, exercise care when entering or exiting the spa or hot tub.

Do not use drugs or alcohol before or during the use of a spa or hot tub to avoid unconsciousness and possible

drowning.

Pregnant or possibly pregnant women should consult a physician before using a spa or hot tub.

Water temperature in excess of 100°F/38°C may be injurious to your health.

Before entering a spa or hot tub measure the water temperature with an accurate thermometer.

Do not use a spa or hot tub immediately following strenuous exercise.

Prolonged immersion in a spa or hot tub may be injurious to your health.

Do not permit any electric appliance (such as a light, telephone, radio, or television) within 5 feet (1.5 m) of a spa

or hot tub.

The use of alcohol, drugs or medication can greatly increase the risk of fatal hyperthermia in hot tubs and spas.

Water temperature in excess of 100°F/38°C may be hazardous to your health.

AVERTISSEMENT

Les personnes atteintes de maladies infectieuses ne devraient pas utiliser une cuve de relaxation.

Pour éviter des blessures, user de prudence en entrant dans une cuve de relaxation et en sortant.

Pour éviter l’évanouissement et la noyade éventuelle, ne prendre ni drougue ni alcool avant d’utiliser une cuve de

relaxation ni quand on s’y trouve.

Les femmes enceintes, que leur grossesse soit conrmée ou non, devraient consulter un médecin avant d’utiliser

une cuve de relaxation.

Il peut être dangereux pour la santé de se plonger dans de l’eau à plus de 38°C/100°F.

Avant d’utiliser une cuve de relaxation mesurer la témperature de l’eau à l’aide d’un thermomètre précis.

Ne pas utiliser une cuve de relaxation immédiatement après un exercice fatigant.

L’utilisation prolongée d’une cuve de relaxation peut être dangereuse pur la santé.

Ne pas placer d'appareil électrique (luminaire, téléphone, radio, téléviseur, etc) à moins de 1.5m de cette cuve de

relaxation.

La consommation d’alcool ou de drogue augmente considérablement les risques d’hyperthermie mortelle dans

une cuve de relaxation.

Il peut etrê dangereux pour la santé de se plonger dans de l’eau à plus de 38°C/100°F.

Page 6

CAUTION

A terminal bar marked "GROUND" is provided within the power center. To reduce the risk of electrical shock,

connect this terminal bar to the grounding terminal of your electric service or supply panel with a continuous

copper conductor having green insulation and one that is equivalent in size to the circuit conductors supplying this

equipment, but no smaller than no. 12 AWG (3.3mm). In addition, a second wire connector should be bonded with

a no. 8 AWG (4.115mm) copper wire to any metal ladders, water pipes, or other metal within ve (5) feet (1.52m)

of the tub.

SAVE THESE INSTRUCTIONS

Attention installer: Install to provide drainage of compartment for electrical components.

WARNING

To avoid injury ensure that you use this control system to control only packaged pool/spa heaters which have built-

in operating and high limit controls to limit water temperature for pool/spa applications. This device should not be

relied upon as a safety limit control.

Page 7

Section 2. System Description

2.1 Product Description

The PureLink System is an all-in-one, Chlorine Generator and Control System Power Center and Cell Kit

for use with AquaLink RS PDA, All Button, or OneTouch controllers.

ATTENTION INSTALLER: Various application notes (including more detailed

instructions) are available from the Dealer covering installation, operation,

maintenance, and plumbing of the chlorinator system.

Figure 1. Typical PureLink Installation With Options

AquaPure

Pump

Filter

AquaLink RS

PureLink

Power Center

Flow/Salinity Sensor

Cell

Heater

Spa IntakePool Intake

Spa ReturnPool Return

Options List

1. ORP/External Control Interface

2. ORP/Freeze Control Unit

3. Heater

ORP Unit

(Control Signal from ORP Unit to

ORP Interface/Aux Board)

The PureLink Power Center and Cell Kit uses a process known as electrolysis to produce sodium

hypochlorite (liquid chlorine) from a low concentration of salt added to the pool water. Hypochlorite kills

bacteria, oxidizes organic material, and kills algae then reverts back to salt. The PureLink then reuses the

salt and the process starts over again. The PureLink system is comprised of the following three component

parts.

Power Center The AquaLink RS PureLink Power Center converts AC electrical current to a low

voltage DC current which is required by the cell to perform the electrolysis. The

power center is connected with the pool circulation pump electrical source so that

theelectrolyticcellonlyoperateswhenthepoolpumpison.Theowportionofthe

Flow/Temp/Salinity Sensor is a backup device only.

Detail A

Detail B

Detail C

Preferred

Not Preferred

Hazardous

Page 8

Electrolytic Cell The PureLink electrolytic cell contains bipolar electrodes which perform the

electrolysis and produce chlorine when energized with DC current. Chlorine

is generated as pool water containing salt passes through the cell. The chlorine

production can be varied by either adjusting the Chlorine Production Level on the

power center or by varying the number of hours the PureLink is on each day. The

PureLink automatically cleans the Cell electrodes once every 3 hours by reversing

polarity. This does not interrupt the production of Chlorine.

Flow/Salinity/Temperature Sensor The Flow/Temp/Salinity Sensor only allows the Cell to operate if

thereisadequatewaterowthroughtheCell.ThesalinityportionoftheFlow/Temp/

Salinity Sensor detects the level of salt in the pool water. This salt level is displayed

in grams per liter (gpl) on the Liquid Crystal Display (LCD) whenever the salinity

button is pressed. This eliminates the need for manual pool water salinity testing.

Pool Temperature is now available on all models by pressing the Temperature button.

2.2 ElectricalSpecications

Circuit Protection 2 pole 20 AMP device at the Electrical Panel.

Model AP700 Model AP1400

Input: 115 VAC, 50/60 Hz, 1.5 AMPS

230 VAC, 50/60 Hz, 0.75 AMPS

Input: 115 VAC, 50/60 Hz, 2.5 AMPS

230 VAC, 50/60 Hz, 1.25 AMPS

Output: 22-30 VDC @ 3 AMPS maximum Output: 22-30 VDC @ 6 AMPS maximum

Chlorine: 0.625 lb. / 24 Hr. (283 gm / 24 Hr.) Chlorine: 1.25 lb. / 24 Hr. (567 gm / 24 Hr.)

External

Control:

ORP/External Control Connector

AquaLink®RS485 Connector

External

Control:

ORP/External Control Connector

AquaLink®RS485 Connector

CAUTION

Factory wired for 230 VAC service. If available electrical service is 115 VAC, the power supply

wiring must be changed to operate on 115 VAC as shown in Figure 2b.

The PureLink is powered from the LOAD SIDE of the pool circulation pump relay; therefore, if the

available electrical service is 115 VAC, then the pump must also be wired for 115 VAC.

Page 9

Figure 2a. 230 VAC Wiring Diagram for the AquaLink RS PureLink System

Filter Pump Relay Aux. 3 Relay

Load 2

Line 2

Load 1

Line 1

Wire Nut to

120 VAC Power

Low voltage raceway (do not run high voltage in this compartment)

Breakers

Ground

Neutral

Blower

(120 VAC)

Filter Pump

(240 VAC)

PRIMARY

24 VAC

SECONDARY

VAC

Primary

Secondary

A B

PureLink

Back PCB

Ribbon Cable from

Front PCB

To PureLink

Cell

Test

Switches

4321

RED

BLK

YEL

GRN

AquaLink RS ORP

24 VAC

Flow Salinity

Sensor

Ribbon Cable

to Back PCB

PureLink

Front PCB

Front PCB Shown removed from the Power

Center. Front PCB Located in front of Back PCB

and behind AquaLink RS PCB

(Middle Primary Wires Not Used)

Wiring Harness to PureLink Cell

DC Cord (22-30 VDC)

Green

Black/White

Multiplex Board

(J1 through J4)

J1J2J3J4

Page 10

Figure 2b. 115 VAC Wiring Diagram for the AquaLink RS PureLink System

Filter Pump Relay Aux. 3 Relay

Load 2

Line 2

Load 1

Line 1

Wire Nut to

120 VAC Power

Low voltage raceway (do not run high voltage in this compartment)

Breakers

Ground

Neutral

Blower

(120 VAC)

Filter Pump

(115 VAC)

PRIMARY

24 VAC

SECONDARY

VAC

Primary

Secondary

A B

PureLink

Back PCB

Ribbon Cable from

Front PCB

To PureLink

Cell

Test

Switches

4321

RED

BLK

YEL

GRN

AquaLink RS ORP

24 VAC

Flow Salinity

Sensor

Ribbon Cable

to Back PCB

PureLink

Front PCB

Front PCB Shown removed from the Power

Center. Front PCB Located in front of Back PCB

and behind AquaLink RS PCB

Wired to Neutral Bar

Wiring Harness to PureLink Cell

DC Cord (22-30 VDC)

Green

Black/White

Multiplex Board

(J1 through J4)

J1J2J3J4

Blk/Wht

Blk/Yel Blk/Red

Blk

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