Jasic JT-315PMWD Bedienungsanleitung

A WILKINSON STAR LIMITED PRODUCT 01-19 ISSUE 1

Secon Title

1Your New Product

2Safety

3Product Overview

4Panel Layouts

5Control Panel Funcons

6Unpacking

7Input and Output Connecons

8Maintenance

9Error Codes

10 Technical Parameters

11 Electrical Schemac

Contents

A WILKINSON STAR LIMITED PRODUCT 01-19 ISSUE 1

Your New Product

Thank you for selecng this Jasic Technology, Wilkinson Star product.

This product manual has been designed to ensure that you get the most from your new product. Please

ensure that you are fully conversant with the informaon provided paying parcular aenon to the

safety precauons. The informaon will help protect yourself and others against the potenal hazards

that you may come across.

Please ensure that you carry out daily and periodic maintenance checks to ensure years of reliable and

trouble free operaon.

Wilkinson Star Limited are a leading supplier of equipment in the UK and our products are supported by

our extensive service network. Call your distributor in the unlikely event of a problem occurring. Please

record below the details from your product as these will be required for warranty purposes and to

ensure you get the correct informaon should you require assistance or spare parts.

Date Purchased ________________________________________

From Where ________________________________________

Serial Number ________________________________________

The serial number will normally be located on the top or underside of the machine. (It will begin with AA)

Disclaimer

Whilst every eort has been made to ensure that the informaon contained within this manual is

complete and accurate, no liability can be accepted for any errors or omissions. Please note products are

subject to connual development and may be subject to change without noce.

This manual should not be copied or reproduced without the wrien permission of Wilkinson Star

Limited.

A WILKINSON STAR LIMITED PRODUCT 01-19 ISSUE 1

SAFETY

These general safety norms cover both arc welding

machines and plasma cung machines unless

otherwise noted.

The equipment must only be used for the purpose

it was designed for. Using it in any other way could

result in damage or injury and in breach of the

safety rules.

Only suitably trained and competent persons

should use the equipment. Operators should

respect the safety of other persons.

Prevenon against electric shock

The equipment should be installed by a qualied

person and in accordance with current standards in

operaon. It is the users responsibility to ensure

that the equipment is connected to a suitable

power supply. Consult with your ulity supplier if

required.

If earth grounding of the work piece is required,

ground it directly with a separate cable.

Do not use the equipment with the covers

removed.

Do not touch live electrical parts or parts which are

electrically charged.

Turn o all equipment when not in use.

Cables (both primary supply and welding) should

be regularly checked for damage and overheang.

Do not use worn, damaged, under sized or poorly

jointed cables.

Ensure that you wear the correct protecve

clothing, gloves, head and eye protecon.

Insulate yourself from work and ground using dry

insulang mats or covers big enough to prevent

any physical contact with the work ground.

Never touch the electrode if you are in contact

with the work ground or another electrode from a

dierent machine.

Do not wrap cables over your body.

Ensure that you take addional safety precauons

when you are welding in electrically hazardous

condions such as damp environments, wearing

wet clothing and metal structures. Try to avoid

welding in cramped or restricted posions.

Ensure that the equipment is well maintained.

Repair or replace damaged or defecve parts

immediately. Carry out any regular maintenance in

accordance with the manufacturer’s instrucons.

Safety against fumes and welding gases

Locate the equipment in a well-venlated posion.

Keep your head out of the fumes. Do not breathe

the fumes.

Ensure the welding zone is in a well-venlated

area. If this is not possible, provision should be

made for suitable fume extracon.

If venlaon is poor, wear an approved respirator.

Read and understand the Material Safety Data

Sheets (MSDS’s) and the manufacturer’s

instrucons for metals, consumable, coangs,

cleaners and de-greasers.

Do not weld in locaons near any de-greasing,

cleaning or spraying operaons. Be aware that

heat and rays of the arc can react with vapours to

A WILKINSON STAR LIMITED PRODUCT 01-19 ISSUE 1

form highly toxic and irritang gases.

Do not weld on coated metals unless the coang is

removed from the weld area, the area is well

venlated and while wearing an air-supplied

respirator. The coangs on many metals can give

o toxic fumes if welded.

Prevenon against burns and radiaon

Arc rays from the welding process produce intense,

visible and invisible (ultraviolet and infrared) rays

that can burn eyes and skin.

Wear an approved welding helmet ed with a

proper shade of lter lens to protect your face and

eyes when welding or watching.

Wear approved safety glasses with side shields

under your helmet.

Protecon against noise

Some welding and cung operaons may produce

noise.

Wear safety ear protecon to protect your hearing.

Protecon from moving parts

When the machine is in operaon keep away from

moving parts such as motors and fans. Moving

parts, such as the fan, may cut ngers and hands

and snag garments.

Protecons and coverings may be removed for

maintenance only by qualied personnel, aer rst

disconnecng the power supply cable.

Replace the coverings and protecons and close all

doors when the intervenon is nished and before

starng the equipment.

Take care to avoid geng ngers trapped when

loading and feeding wire during set up and

operaon.

When feeding wire be careful to avoid poinng it at

other people or towards your body.

Always ensure machine covers and protecve

devices are in operaon.

Precauons against re and explosion

Check and be sure the area is safe and clear of

inammable material before carrying out any

welding.

Accidental contact of electrode to metal objects

can cause arcs, explosion, overheang or re.

Avoid causing res due to sparks and hot waste or

molten metal.

Ensure that appropriate re safety devices are

available near the cung/welding area.

Do not cut/weld fuel and lubricant containers, even

if empty. These must be carefully cleaned before

they can be cut/welded.

Always allow the cut/welded material to cool

before touching it or placing it in contact with

combusble or ammable material.

Do not work in atmospheres with high

concentraons of combusble fumes, ammable

gases and dust.

Always check the work area half an hour aer

cung to make sure that no res have begun.

Risks due to magnec elds

The magnec elds created by high currents may

aect the operaon of pacemakers or

electronically controlled medical equipment.

A WILKINSON STAR LIMITED PRODUCT 01-19 ISSUE 1

Wearers of vital electronic equipment should

consult their physician before beginning any arc

welding, cung, gouging or spot welding

operaons.

Do not go near welding equipment with any

sensive electronic equipment as the magnec

elds may cause damage.

RF Declaraon

Equipment that complies with direcve 2004/108/

EC concerning electromagnec compability (EMC)

and the technical requirements of EN60974-10 is

designed for use in industrial buildings and not for

domesc use where electricity is provided via the

low voltage public distribuon system. Dicules

may arise in assuring class A electromagnec

compability for systems installed in domesc

locaons due to conducted and radiated emissions.

In the case of electromagnec problems, it is the

responsibility of the user to resolve the situaon. It

may be necessary to shield the equipment and t

suitable lters on the mains supply.

LF Declaraon

Consult the data plate on the equipment for the

power supply requirements.

Due to the elevated absorbance of the primary

current from the power supply network, high power

systems aect the quality of power provided by the

network. Consequently, connecon restricons or

maximum impedance requirements permied by

the network at the public network connecon point

must be applied to these systems.

In this case the installer or the user is responsible

for ensuring the equipment can be connected,

consulng the electricity provider if necessary.

Materials and their disposal

The equipment is manufactured with materials,

which do not contain any toxic or poisonous

materials dangerous to the operator.

When the equipment is scrapped, it should be

dismantled separang components according to the

type of materials.

Do not dispose of the equipment with normal

waste. The European Direcve 2002/96/EC on

Waste Electrical and Electronic Equipment states

the electrical equipment that has reached its end of

life must be collected separately and returned to an

environmentally compable recycling facility.

Handling of compressed gas cylinders and

regulators

All cylinders and pressure regulators used in

welding operaons should be handled with care.

Never allow the electrode, electrode holder or any

other electrically “hot” parts to touch a cylinder.

Keep your head and face away from the cylinder

valve outlet when opening the cylinder valve.

Always secure the cylinder safely.

Never deface or alter any cylinder

3PRODUCT OVERVIEW

This is a digital AC/DC inverter welder with a wide

range of funcons, high performance and advanced

technology. This mul-funcon welder with AC TIG

welding (square wave, triangular wave and sine

wave), AC pulsed TIG welding, DC TIG welding, DC

A WILKINSON STAR LIMITED PRODUCT 01-19 ISSUE 1

pulsed TIG welding, AC-DC hybrid TIG welding and

coated electrode MMA welding (DC, AC). It can be

used in a wide range of welding operaons with

various types of materials. The unique electrical

structure and air duct design inside the machine

can accelerate the dissipaon of the heat generated

by the power devices, thus increasing the

connuous load rang of the machine. Due to the

unique air duct heat dissipaon eciency, the

damage to the power devices and the control

circuit caused by the dust sucked by the fan can be

eecvely avoided, thus greatly improving the

reliability of the machine.

Excellent welding performance, rich funcon

integraon, high eciency, small size, lightweight,

and many other features make it very convenient

for both professional and non-professional welders

to put into use in both industrial applicaons and

outdoor applicaons and meet a wide range of

welding requirements.

Advanced IGBT inverter technology

The inverter frequency is 20 KHz which signicantly

reduces the loss of copper and iron, improves the

overall eciency and has a signicant energy saving

eect.

Leading control methods

Advanced control soluons have signicantly

improved the performance of the welder and have

met the welding process requirements to a greater

extent.

New secondary inverter topology patent

technology.

Using new control technology, the voltage spikes

generated by the secondary inverter are smaller,

the reliability is improved, the energy consumpon

is lower and the volume is smaller.

Controlled by world’s leading MCU intelligent digital

technology, the core funcons of the welder are

realized by soware. It is a digitally controlled

welder. Its funcon and performance are greatly

improved compared with the tradional welder.

New soware control can be upgraded according to

demand for easy maintenance.

Excellent welding performance

It can be widely used for welding all kinds of acid

and alkaline electrodes.

It has the characteriscs of easy arc striking, low

spaer, stable current and excellent weld bead

prole.

AC TIG welding can be widely used in welding with

non-ferrous metals such as various aluminum alloys

and magnesium alloys featuring a variety of

waveform opons and wider applicaon.

DC TIG welding can be applied to the welding of

various stainless steels and carbon steels.

Great shape and structure

Streamlined front and rear panel design.

High-strength engineering plascs are used on the

front and rear panels to eecvely ensure that the

machine can work eciently under harsh

condions such as high impact and dropping.

Excellent insulaon performance.

“Three proong” design, good an-stac

performance and corrosion resistance.

A WILKINSON STAR LIMITED PRODUCT 01-19 ISSUE 1

Automac protecon

The machine has excellent protecon funcons,

and there is a corresponding code when protecon

is enabled.

The machine integrates under-voltage and

overvoltage protecon. When the input mains

voltage is unstable and the voltage is too high or

too low, the welder protecon disables output and

prevents damage to the welder.

Overheang protecon: Due to high ambient

temperature or overloaded use, the temperature

of the internal components is too high the

protecon system prevents damage to the welder

due to high temperature.

Overcurrent protecon: When the welder exceeds

the design rated output, the welder enables

protecon to prevent damage to the welder.

Good product consistency and stable performance

This machine adopts intelligent digital control,

which is insensive to changes of component

parameters. The changes of component

parameters will not aect the performance of the

welder. It is insensive to changes in the

temperature and humidity of the environment.

Therefore, the consistency and stability of the

digital control welders are much beer than those

of the tradional welders.

Easy to use interface

Using the internaonally accepted graphical

language interface, the main human-machine

interface is simple, intuive and easy to

understand.

The operaon panel layout is convenient for

various user operaons.

High quality manual welding can be achieved

Excellent control algorithm signicantly improves

manual welding performance: Easier arc striking,

stable welding current, minimal spaer, non-sck,

good weld formaon, automac adaptaon to

changes in the length or cross-secon of the

welding cables, excellent quality in size

specicaons.

TIG welding of high requirements can be achieved

The improved digital constant current regulaon

technology ensures the low noise and high stability

of the arc in the full specicaon. In addion, the

sophiscated and mature control algorithm

provides a convenient and praccal method for the

user to freely control the current form. The

machine oers four classical TIG arc operaon

modes including 2 T, 4 T, cycle and spot welding

which provide a good way for users to realize the

special process requirements.

Remote control

Provides torch control and pedal switch opons

and users can select as needed.

A WILKINSON STAR LIMITED PRODUCT 01-19 ISSUE 1

4PANEL LAYOUTS

Front

1Control panel

2“+” output socket

3“-” output socket

4Remote control socket

5Gas outlet

Rear

6Cooler unit connector

7Gas inlet

8Mains cable

9Cooler unit fuse

10 Mains switch

A WILKINSON STAR LIMITED PRODUCT 01-19 ISSUE 1

5CONTROL PANEL FUNCTIONS

1Digital display

2Digital display

3MMA control area

4Job selecon area

5Gas purge buon

6AC frequency and balance

7Parameter LEDs

8Tungsten selecon LED

9Warning LED

10 Job save buon

11 Job recall / delete buon

12 TIG Mode selector buon

13 AC wave type buon

14 Torch switch mode buon

15 Arc starng mode buon

16 Pulse / no pulse selecon buon

17 Rotary adjustment / push selector

18 VRD selecon LED

19 VRD on LED

20 MMA welding mode selecon

21 Remote control selecon

22 Cooling selecon

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