Jasic PT100 Bedienungsanleitung
Wilkinson Star Technical
Jasic Cut 81
PT100 Plasma Hand Torch Manual
2
Contents Page
Before starng any cung acvity thoroughly read the operang manual rst to familiarize yourself with the safe and correct
operaon of your Jasic plasma machine. Always ensure that you have suitable eye protecon and protecve clothing. Also take
the necessary steps to protect any persons within the cung area.
Index Page Number
Jasic Cut 81 with PT100 Plasma Torch Overview 3
PT100 Consumable Breakdowns 4
PT100 Torch Informaon 7
Machine torch opon 8
Safety Informaon 9
General Plasma Cung Informaon 10
Stand-o Cung 11
Drag Cung 12
Piercing 13
Bevelling 13
Gouging 14
Tips and Techniques 15
Plasma Machine Gas Supply - Compressed Air 16
Notes 17
Contact Details 18
3
Jasic Cut 81 Plasma Cung Machine
supplied with PT100 6m Plasma Hand Torch
Wilkinson Star Technical
PT100 (6m Pt No 09721/LG) Torch Specicaons
PT 100 (12m Pt No 09726/LG)
Duty Cycle : 100 Amps at 60%
Gas Air Pressure - Cung : 70-80 PSI (4.6 - 5.0 bar)
Gas Air Flow : 420 SCFH (200 lpm)
Pilot Arc Ignion : NON HF
Jasic Plasma Cut 81 Circle Cung
Guide Kit - part number 51864
4
Item No Part Number Descripon Pack Qty
109700 PT100 Torch Head 1
1a 51190.41 Torch Head 'O' Ring 5
1b 09700.48 Cooling Tube 1
1c 60368 Wrench for Electrode 1
209705 Handle c/w Switch 1
352556 Electrode - Back Striking 5
460025 Gas Distributor (Swirl Ring) 30-70A 1
560026 Gas Distributor (Swirl Ring) 80A 1
651245.09 Contact Cung Tip (0.9) 30-40A Back Striking 10
751246.10 Tip Cung 1.0mm 40-50A Back Striking 10
751246.11 Tip Cung 1.1mm 50-60A Back Striking 10
751246.12 Tip Cung 1.2mm 60-70A Back Striking 10
851248.14 Tip Cung 1.4mm 80-90A Back Striking 10
960500 Retaining Cap 30-70A 1
10 60501 Retaining Cap 80A 1
11 60444 Double Pointed Spacer (use with items 7 & 8 only) 1
12 51276.10 Contact Tip 1.0mm 40-50A 10
12 51276.11 Contact Tip 1.1mm 50-60A 10
12 51276.12 Contact Tip 1.2mm 60-70A 10
13 51276.14 Contact Tip 1.4mm 80A 10
15 60502 Shield Cup Body 1
16 60504 Shield Cap 40-70A 1
17 60505 Shield Cap 80A 1
Wilkinson Star Technical Please Note: Only use the above conguraon for the Jasic Cut 81 model
Jasic Cut 81 Plasma with PT100 6m Hand Torch
5
Jasic Cut 81 with PT100 Plasma Hand Torch
Stand o and exposed
Wilkinson Star
Item No Part Number Descripon Pack Qty
109700 PT100 Torch Head 1
1a 51190.41 Torch Head 'O' Ring 5
1b 09700.48 Cooling Tube 1
1c 60368 Wrench for Electrode 1
209705 Handle c/w Switch 1
352556 Electrode - Back Striking 5
460025 Gas Distributor (Swirl Ring) 30-70A 1
560026 Gas Distributor (Swirl Ring) 80A 1
651245.09 Contact Cung Tip (0.9) 30-40A Back Striking 10
751246.10 Tip Cung 1.0mm 40-50A Back Striking 10
751246.11 Tip Cung 1.1mm 50-60A Back Striking 10
751246.12 Tip Cung 1.2mm 60-70A Back Striking 10
851248.14 Tip Cung 1.4mm 80-90A Back Striking 10
960500 Retaining Cap 30-70A 1
10 60501 Retaining Cap 80A 1
11 60444 Double Pointed Spacer (use with items 7 & 8 Only) 1
6
Jasic Cut 81 with PT100 Plasma Hand Torch
Drag cung (enclosed p) setup
Wilkinson Star Technical
Item No Part Number Descripon Pack Qty
109700 PT100 Torch Head 1
1a 51190.41 Torch Head 'O' Ring 5
1b 09700.48 Cooling Tube 1
1c 60368 Wrench for Electrode 1
209705 Handle c/w Switch 1
352556 Electrode - Back Striking 5
460025 Gas Distributor (Swirl Ring) 30-70A 1
560026 Gas Distributor (Swirl Ring) 80A 1
12 51276.10 Contact Tip 1.0mm 40-50A 10
12 51276.11 Contact Tip 1.1mm 50-60A 10
12 51276.12 Contact Tip 1.2mm 60-70A 10
13 51276.14 Contact Tip 1.4mm 80A 10
15 60502 Shield Cup Body 1
16 60504 Shield Cap 40-70A 1
17 60505 Shield Cap 80A 1
7
PT100 Plasma Hand Torch
The PT100 plasma torch supplied has the ‘euro style’ power/gas connecon, pilot cable and switch pins
connecons.
All Jasic plasma cung systems and torches supplied incorporate a safety circuit to prevent operator injury when
changing consumables etc. This is a simple ring circuit that breaks the electrical torch switching as soon as the
retaining cap is removed prevenng machine operaon. Without such a protecon circuit as previously menoned
the open circuit voltage could be as high as 350V DC at the torch head.
The torch head encompasses a full set of consumables as shown right, these consumables are made
up of a cooling tube, torch electrode, swirl ring for gas distribuon, cung p, retaining cap and if
required a stand o device to ensure the same distance between p and material being cut.
Fing the PT100 plasma torch
On the Jasic Cut 81 plasma machine, the below torch ng instrucons
will need to be observed.
• Locate plasma torch plug into euro connector socket as shown in
image 1 below
• Push the torch (image 1) whilst at the same me rotate the locking
nut on torch clockwise unl fully connected and ght as in image 2
below
Image 1 Image 2
Wilkinson Star Technical
Plasma Torch Connecon Diagram
8
Current : 40 - 125 Amps
Duty Cycle : 125 Amps at 60%
Gas : Air/N2
Gas Pressure - Cung : 72-87 PSI (5.0-6.0 bar)
Gas Flow @ 125A : 630 SCFH (295 lpm)
Post Flow Time : 45 Seconds
Pilot Arc Current : 15 - 18Amps
Pilot Arc Ignion : NON HF
Wilkinson Star Technical
Please Note: Conguraon above only to be used on the Jasic Cut 81
Item No Part Number Descripon Pack Qty
103710 Torch Head 1
1a 03700.60 Torch Head ‘O’ Ring 10
207218 Posioning Tube 1
3220857 Swirl Ring (45-85A) Max Life 1
552677 Electrode (45/105A) 5
6220930 Cung Tip (45A Precision Cut) 10
7220941 Cung Tip 45A) 10
8220819 Cung Tip (65A) 10
9220816 Cung Tip (85A) 10
11 60309TA Shield Cup Body (45-85A) 1
13 51929 Shield Cap (45A) Precision Cut 1
14 220817 Machine Shield (45-85A) 1
16 07219 Posioning Tube With Rack 1
17 60309THA Shield Cup Body (45-85A)
C/W Ohmic Clip 1
Plasma Machine Torch - TM125 6m - Euro (Pt No 70061)
TM125 12m - Euro (Pt No 03736CX)
9
Plasma Cung Safe Working Pracce
Safety glasses must be worn at all times in addition to welding mask Long and loose hair must be contained
Oil free leather gloves and spats must be worn Sturdy footwear with rubber soles must be worn
Close fitting/protective clothing to cover arms and legs must be worn A welding mask with shade number 11 protective filters must be worn
Respiratory protection devices may be required Hearing protection may be required when cutting thick material
PRE-OPERATIONAL SAFETY CHECKS
• Locate and ensure you are familiar with all machine operaons and controls.
• Ensure material to be cut poses no hazard. Consult the manufacturers' Material Safety Data Sheets (MSDS) for specic technical data and precauonary measures for any materials or
coangs on materials cut with this equipment.
• Check workspaces and walkways to ensure no slip/trip hazards are present, ensure the work leads and hoses do not create a trip hazard.
• Ensure the work area is clean and clear of grease, oil and any ammable materials.
• Keep the equipment, work area and your gloves dry to avoid electric shocks.
• Ensure the gloves, handpiece and work leads are in good condion.
• Ensure other people are protected from ashes by closing the curtain to the welding bay or erecng screens.
• Start the fume extracon unit before beginning cung operaon. Ensure machine is used in a well-venlated area if not used in a welding bay.
OPERATIONAL SAFETY CHECKS
• Ensure machine is correctly set up for current and airow.
• Ensure work return earth cables make rm contact to provide a good electrical connecon.
ENDING OPERATIONS AND CLEANING UP
• Switch o the machine and fume extracon unit when work completed.
• Turn o the air supply and hang up handpiece, hose and welding cables.
• Leave the work area in a safe, clean and dy state.
DON’T
• Do not use faulty equipment. Immediately report suspect equipment.
• Do not weld or cut containers that have held combusble liquids or gases.
• Do not heat or cut metals coated with or containing materials that emit toxic fumes, unless coang is removed from the work surface.
• Never leave the machine running unaended.
This safety page does not necessarily cover all possible hazards associated with plasma equipment safety and should be used in conjuncon with the operang manual along
with other references such as risk assessments. It is designed as a reminder to users prior to equipment use and as a guide to be used to compliment operator training.
POTENTIAL HAZARDS AND INJURIES
Electric shock
Noise
Body burns
Compressed air
Radiaon burns
Fumes
Noxious gas
Flying sparks and falling slag
Wilkinson Star Technical
10
Wilkinson Star Technical
General Plasma Cung Informaon
Before starting any welding or cutting activity ensure that you have suitable eye protection and
protective clothing. Also take the necessary steps to protect any persons within the welding area.
Notes for cung operaon
Do not touch the hot workpiece with bare hands to avoid burning.
It is recommended not to ignite the arc in the air if not necessary, for it will shorten the lifespan of the electrode and nozzle of the torch.
It is recommended to iniate the cung from the edge of the workpiece unless penetraon is needed.
Ensure spaer comes from the boom of workpiece while cung. If spaer comes upwards from the top of workpiece, it indicates that the
workpiece has not been fully cut through. This could be due to not enough power or the cung torch is moved too fast.
For cung a round or shaped piece or to meet precise cung requirement, a stencil board or other tools are needed.
It is recommended to pull the cung torch while cung.
Keep the nozzle of the cung torch upright over the workpiece and check if the arc is moving with the cung line. Do not bend the cable too
much, step on or press upon the cable to avoid restricng the air ow. The cung torch may be burned if the air ow is too low. Keep the cung
cable away from sharp edges.
When the workpiece is nearly cut o, slow down the cung speed and release the torch trigger to stop cung.
Check the torch consumables frequently to prolong the life.
Always ensure the correct consumables are ed in the torch. Incorrect items may cause damage to the torch or machine.
It is recommended that a torch of maximum length of 6 metres is used. If the torch cable is too long, the performance of this cung machine
such as arc ignion will possibly be aected due to the fact that the inner resistance of the cable will reduce the output voltage.
Please Note:
• Your air supply must be free of moisture, water, oil or any other contaminants. Excessive water or oil may cause double arcing, excessive
electrode/p wear or even torch head failure. Contaminants will also cause poor cut quality.
• When starng the arc, ensure you keep the pilot arc me to a minimum to avoid excessive wear on the cung p.
• Do not overghten the electrode when ng a new set of consumables. Over ghtening may cause damage to the internal torch head thread
so that the cung p will not seat correctly.
• Only use the supplied or recommended ’O’ ring lubricant or grease for your plasma torch head, using the wrong lubricant that cannot
withstand high temperatures could cause damage to the plasma torch head.
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