Jatco J-5000cx 200 ABV Bedienungsanleitung

244 N.W. 111th St. • Oklahoma City, Oklahoma 73114 • 405/755-4100 • 405/755-4101 Fax

Installation Instructions

JATCOEnvironmental Protection Tank

J-5000cx 200 ABV

*INSTRUMENTATION GAS IS MANDATORY FOR SUPPLY GAS*

The JATCO Environmental Tank must be installed at a level which will allow the waste

liquids to be disposed of to gravity flow into the tank.

IMPORTANT: The topof the tank must be below the level ofwaste liquids to be

received.

Inlet and the outlet check valves are both teed from the same port near the bottom of the

tank (end opposite the sight glass). When facing this end, the inlet check valve is on the

left (A) and the outlet check valve is on the right (B).

The discharge should be piped directly to the storage tank that is to receive the waste liquid.

The discharge may be teed into an existing flow line, provided that a high-pressure check

valve (1000 psi) is installed to prevent high pressure from returning to the discharge check

valve on the JATCO tank.

The tank supply gas must have adequate volume and pressure. For best operation use 1”

pipe for the tank supply gas plumed as close to the tank as possible. Then reduce down to the

tubing connections (C) and (J) on the JATCO tank.

This application requires two separate supply gas pressures. First supply gas pressure is

connected to the bottom inlet of the micro valve (C) this gas pressure must meet 70 psi

and not exceed 100 psi. Second supply gas pressure is connected to the 3-way ball valve

(J)this gas pressure must not exceed 200 psi for normal operation. No pressure regulator

is provided.

Manual dump plunger (F) and gauge cock knobs are removed for shipping.

Manual Dump Plunger (F): Install in ⅛” NPT hole in top of valve body.

Note: The gland nut should be finger tight only.

Depressing the manual dump plunger (F) allows the operator to check function of the float

and micro valve. When the plunger is depressed, the tank will cycle once and return to the

automatic operation. The plunger button should be returned to the extended position.

3-way ball valve (G)is vented thru ½” NPT port (H).

Liquid levels in the JATCO tank may be observed in the sight glass (I) furnished as standard

equipment.

JATCO Environmental Tank

Service Guide

J-5000cx 200 ABV

*INSTRUMENTATION GAS IS MANDATORY FOR SUPPLY GAS*

Listed below are a series of steps tofollow ifthe JATCO tank fails to dump properly.

Be sure there is an adequate supply of volume and gas pressure (70-100 psi), to the inlet

connection on the micro valve (C), and (200psi max) to the 3-way ball valve supply (J). If there is

enough pressure at the supply connections, press down on the manual dump plunger (F). This

should cause the tank to manually dump, then vent through (H) when the cycle is complete. If the

JATCO tank fails to dump manually, remove pilot signal connector tubing to 3-way ball valve’s

actuator (G) to test for pilot signal from 3-way micro valve (D).If the 3-way micro valve is not

sending a pilot signal to the actuator when depressing manual dump plunger, removal and or

inspection of micro valve will be necessary and proceed to next step. If pilot signal pressure is

present but actuator fails to operate, usually thepilot signal will escape from the actuator vent

orifice. This indicates O-ring failure in the actuator and replacement may be necessary. The

actuator does have a repair kit mainly consisting of O-rings.

*Note: 2” valve body (Bull plug) does not need to be removed to change out micro valve.

To remove the micro valve, remove the top vent tube connector and the bottom gas supply

connector to allow access and removal of the two hexsocket cap screws. Remove the cap screws

and the micro valve from the valve body. Inspect the inlet port to see if any obstruction has lodged

in the orifice which could clog the micro valve. If no obstruction is visible, apply gas pressure to

the inlet port and operate the toggle spring. Flipping the toggle up should allow gas to flow out

center ¼” NPT port. If operating the toggle does not allow gas to flow, the micro valve must be

replaced.

To re-install the micro valve and mounting plate assembly on the 2” valve body, flip the toggle to

the down position and insert toggle spring through the center hole in the valve body. Reinstall the

two mounting cap screws, the vent connector, and the gas supply connectors. Check system by

pushing down manual dump plunger.

To remove the 2” valve body: Remove micro valve as previously described. Remove manual dump

plunger. Loosen hex nut top dead center of 2” valve body and tap down pivot pin toseparate from

valve body. This allows thefloat arm assembly to swivel freely while turning valve body out of

tank. Make sure that pivot pin does not move with 2” valve body. Remove float assembly

carefully to avoid bending the float arm.

To install valve body, insert float arm into the tank with the float toward the gauge cock end of the

tank. Hold the float pivot pin with a screwdriver, keeping the slot on the top of the pivot pin

positioned 90° (perpendicular) to the float arm. Tighten the 2” valve body into the tank,

positioning the machined surface toward the gauge cock end of the tank, while holding the float

pivot with a screwdriver; tighten the hex nut to lock the float arm in place. Re-install manual dump

plunger and depress it while observing the trip lever through the toggle orifice on valve body for

alignment. The trip lever should be visible and centered. Re-install gasket and micro valve.

244 NW 111th• Oklahoma City, Ok. 73114 • 405/755-4100 • 405/755-4101 Fax

244 N.W. 111th St. • Oklahoma City, Oklahoma 73114 • 405/755-4100 • 405/755-4101 Fax

29”

21 ¼”

9 ¼”

13”

J-5000cx 200 ABV

A. Inlet Check Valve 1" NPT

JM5005

B. Discharge Check Valve 1" NPT

JM5005

C. Supply Gas Inlet ½" NPT

Compression (70-100 psi)

D. ¼" NPT Micro Valve

JM5001

E. Pressure Relief Valve

JM5002-200

F. Manual Dump Plunger Assembly

JM5003

G. 3-Way Actuated Ball Valve

JM5008x-ABV

H. Vessel Vent ½" NPT

I. Gauge Cocks & Sight Glass

JM5009 & JM5010

J. Tank Motive Gas Supply ½" NPT

Compression (200 psi Max)

244 N.W. 111th St. • Oklahoma City, Oklahoma 73114 • 405/755-4100 • 405/755-4101 Fax

WARRANTY

JATCO, Inc. warrants its products to be free from defects in materials and

workmanship, under normal use and service, for a period of one year from the

date of shipment. The sole liability and exclusive remedy is limited to the

repair or replacement, at the option of JATCO, Inc., of the product, or any

parts thereof, which upon examination by JATCO, Inc., disclose to its

satisfaction defects due to faulty material or poor workmanship, and which

defects are reported to JATCO, Inc., in writing, during the warranty period.

The warranty provision contained herein shall not apply to or cover any

defects resulting from normal wear and tear, unauthorized changes, repairs,

alterations, or modifications to the product: or any other causes beyond the

control of JATCO, Inc.

JATCO, Inc. neither assumes nor authorizes any other person or business

organization to assume for it any other warranty or liability in connection with

the sale, use or operation of its products.

244 N.W. 111th St. • Oklahoma City, Oklahoma 73114 • 405/755-4100 • 405/755-4101 Fax

JATCO INC.

OPERATING MANUAL DISCLAIMER

Except as otherwise expressly provided in the “Warranty” section of this manual, JATCO, Inc. does

not warrant that the system or any of its components will work properly in all environments or under

all conditions and makes no warranty or representation, express or implied, with respect to the

quality, performance, merchantability, or fitness for a particular purpose of the system or its

components.

This operating manual is not intended as an installation guide for the product. This product is

intended to be installed by an installation specialist. For a list of such installation specialists please

contact JATCO, Inc. In the event the product is not installed by an installation specialist, the

warranty provided in the “Warranty” section of this manual shall not apply to any defects, damage,

or other failure of the product to properly function due to improper installation, and JATCO shall

have no liability whatsoever for any loss, damage, injury, cost, or expense of any nature arising out

of an installation of the product by anyone other than an installation specialist.

The information in this manual is subject to change without notice. JATCO, Inc. makes no

representations or warranties with respect to the contents of this manual. JATCO, Inc. reserves the

right to revise this manual and to make changes from time to time in the content hereof without any

obligation of JATCO, Inc. to notify any person of such revisions or changes. It shall be the user’s

responsibility to determine whether any changes or revisions to this manual have been made.

Neither JATCO, Inc. nor any of its directors, shareholders, officers, employees, or agents shall be

liable in contract, tort, or in any other manner whatsoever to any person for any loss, damage, injury,

liability, cost, or expense of any nature, including without limitation, incidental, special, direct, or

consequential damages arising out of or in connection with the use of this manual.

This manual is proprietary to JATCO, Inc. and no ownership rights in this manual or its contents are

transferred to the user. No part of this manual shall be used, reproduced, translated, converted,

adapted, stored in a retrieval system, communicated, or transmitted by any means, for any

commercial purpose, including without limitation, sale, resale, license, rental, or lease, without the

prior written consent of JATCO, Inc. Any product or component part names used in this manual that

are not property of JATCO, Inc. are the properties of the respective owners of such products or

component parts and each of JATCO, Inc. and the user acknowledge such ownership.

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