JAYLINE WALLTHERM AIR Montageanleitung
WALLTHERM AIR®
FREESTANDING WOOD FIRE
INSTALLATION & OPERATION INSTRUCTIONS
October 2014
NOVEMBER 2016
Please leave this information with the appliance
page 2www.jayline.co.nz
NOVEMBER 2016
PRODUCT REGISTRATION
TO ACTIVATE YOUR 15 YEAR GUARANTEE, PLEASE COMPLETE AND RETURN WITHIN
30 DAYS OF INSTALLATION TO:
RETAIL LINKS LTD
PO BOX 9056
ANNESBROOK, 7044
NELSON
NAME: ________________________________________________________________________
ADDRESS: ____________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________
EMAIL: ________________________________________ PHONE: ________________________
MODEL: ______________________________________________________________________
SERIAL NUMBER: ______________________________________________________________
DATE PURCHASED: ____________________________________________________________
PURCHASED FROM: ____________________________________________________________
DATE INSTALLED: ______________________________________________________________
INSTALLED BY: ________________________________________________________________
page 3www.jayline.co.nz
NOVEMBER 2016
Congratulations on the purchase of your Walltherm Air® Ultra Low Emission Burner,
by Jayline.
The Walltherm Air® Ultra Low Emission Burner is not a conventional wood fi re, it is a
‘wood gasifi cation stove’, developed for the optimal burning of air dried natural wood.
The principle of the wood gasifi cation stove & double combustion and its advantages
Generally: In a wood burning stove, a correctly burning fl ame emits the same amount of carbon dioxide
(CO2) as would be emitted through the natural decomposition of the wood itself.
The quantity of CO2 produced by combustion or decomposition of a tree is equal to the quantity of CO2 that
the tree would have extracted from the environment, releasing oxygen into the air whilst utilising the carbon
for growth during its lifetime.
Unlike wood, when fossil fuels are burned (which are not renewable), like coal, diesel oil & gas, a huge
amount of CO2 accumulated in the course of millions of years is emitted into the atmosphere, increasing
the green-house effect. Consequently, the use of wood as fuel maintains the perfect equilibrium of nature
because it is a renewable fuel of which burning is comparable with nature’s life cycle.
The principle of clean combustion is in perfect harmony with these characteristics.
Double combustion: What exactly do we mean by clean double
combustion and how does it work? By controlling the fl ow of
primary air and by adding secondary air, secondary combustion,
or post-combustion, takes places. This is indicated by a second
characteristically clearer and stronger fl ame below the main fl ame.
By adding new oxygen, this fl ame consumes the unburned gasses,
remarkably improving heat production and reducing the harmful
emission of CO (carbon monoxide) caused by incomplete combustion.
This is a unique feature of the Walltherm Air® stove.
Simply by burning your Walltherm Air® fi re correctly, you can improve effi ciency, reduce fuel consumption
and minimise air pollution.
Please read this installation and operation manual carefully.
The installation of this fi re must comply with the Installation Standard AS/NZS 2918:2001 as well as any
additional local requirements. Please ensure you have all relevant permits prior to installation.
Keep this booklet as a reference guide.
page 4www.jayline.co.nz
NOVEMBER 2016
Items supplied with the fi re
• Installation / Owners Manual
• Cleaning Brushes
• Fire Hook
• Stainless Steel Shovel
• Moisture Meter
Handling and transport
The fi re is delivered complete with all the parts specifi ed. Pay attention to the fi re’s tendency to shift on the
pellet during transit.
Make sure the lifting capacity of the lift truck is more than the weight of the fi re (300kg). Ensure there
are enough people to handle this appliance when manoeuvring, both outside and inside the home.
Be very careful when moving the fi re on the transport stand. Check the fl oor can withstand the weight
(300kg) when moving and fi nally installing this unit.
INSTALLATION OF YOUR WALLTHERM AIR® ULTRA LOW EMISSION
BURNER
Walltherm Air® recommends you use a suitably qualifi ed installation technician to install your fi re. Your
dealer or heating specialist will be able to help with recommendations as well as advise on permits/consents
required for the installation in your area.
Please follow carefully all dimensions and recommendations provided on the individual specifi cation
sheet for your model of heater as these dimensions comply with the required New Zealand standard
(AS/NZS 2918:2001).
As safety and emissions performance can be affected by altering the appliance, no modifi cations are allowed
without the written permission from the manufacturer.
Installation
1. Unpack the heater and check that there is no damage.
2. Ascertain the position of the roof penetration for the fl ue system.
A correctly installed fl ue system will normally prevent down draught problems during windy
weather and eliminate smoke spillage problems due to lack of draught.
3. Ascertain suitable position for appliance and size of fl oor protector and check the ceiling to
ensure that no major structural members will be affected by the path of the fl ue.
4. Check that the sub-structure is capable of carrying the heater (i.e. weight consideration on
the fl oor at 300kg).
5. Check measurements of the heater to combustibles.
page 5www.jayline.co.nz
NOVEMBER 2016
6. Locate the heater in the required position (also see ‘Fitting Seismic Restraint’ after
installation instruction #10).
7. Using a plumb line fastened to the ceiling, mark the centre of the fl ue penetration position
and cut the ceiling hole to the required size and frame out.
8. Install the fl ue system (see fl ue installation instructions supplied with fl ue system).
Remember:
• The fl ue system should rise vertically from the appliance with as few offsets as possible.
Offsets should be limited as each change in direction creates a resistance to airfl ow and makes
fl ue cleaning diffi cult.
• The fl ue system must be well sealed with a minimum of 3 fi xings at each joint.
• The fl ue pipe penetrating the chimney must continue to the minimum length of 4.6m from the
top of the fl oor protector to the cowl.
• The Ø200mm liner must be fi tted from the ceiling plate and must extend all the way to the fl ue cowl.
2 x 1200mm lengths are supplied in the MKIII Flue Kit.
• Flue exiting more than 3 metres from the ridgeline must terminate no less than 1 metre above the
roof penetration (see diagram 1 below).
• Where the top of the fl ue pipe is more than 2 metres above its highest fi xing point, it must be
stayed against high winds.
9. Drill and fi x fl ue system into fl ue spigot with stainless steel self-tapping screws.
10. Drill and secure the appliance to the fl oor protector using the two holes in the rear bracket
of the appliance.
FITTING SEISMIC RESTRAINT
The Floor Protector must be mechanically fi xed to the fl oor by bolting or screwing. Note: Floor Protector to be
fi xed by gluing when on a concrete fl oor that may have water pipes or electrical wires present. The appliance
can then be bolted to the fl oor protector with four 6mm x 50mm dynabolts or equivalent.
page 6www.jayline.co.nz
NOVEMBER 2016
COMBUSTION AIR
There are 3 methods of obtaining combustion air for this product.
1. Drawing the combustion air from the room. Approved for all installations including Canterbury Method 1
(CM1). Adequate ventilation is required to prevent a negative pressure situation.
2. External combustion air through the wall (not approved for CM1 installations). This can be achieved
by cutting the 2 x 100mm apertures in the rear of the fi re and using heat proof hoses or pipes as shown
in Figs 1. The external wall vent being used must be no smaller than 220mm x 110mm, be vermin and
weather proof and be in such a position as to not allow it to become blocked or partially blocked
(hose/pipe & vents not supplied).
3. External combustion air through the fl oor (not approved for CM1 installations). This can be achieved
by cutting the bottom 180mm vent aperture in the fi re as shown in Figs 2. This requires an air space
below the fl oor of the home. A heat proof hose or pipe can be used. The intake end of the hose/pipe
must be vermin & weather proof and be in such a position as to not allow it to become blocked or
partially blocked (hose/pipe & vents not supplied).
Attention: Extractor hoods that are installed in the same room as the fi re can cause problems.
Attention: If there are other fi replaces near the Walltherm Air® fi re, combustion air must be obtained from
outside.
Combustion air taken from behind – Figs 1 (External combustion air is not approved for CM1 installations)
FIG 1A. FRONT FIG 1B. LH SIDE FIG 1C. REAR
FIG 2A. BOTTOM FIG 2B. LH SIDE
Combustion air taken from below – Figs 2 (External combustion air is not approved for CM1 installations)
page 7www.jayline.co.nz
NOVEMBER 2016
ELECTRICAL CONNECTION – Fig 3
The electrical connections and components for the convection fan are already installed; the electrician
must ensure the electrical connection for the fan is permanently connected, earthed and fi tted with an
isolating switch. The electrical installation requires a (COC) Certifi cate of Compliance, obtained from
the electrician.
Electricity supply 230V / 50Hz
N
E
L
FAN
FIRE BOX
MOTOR
ELECTRICAL ENCLOSURE
FAN MOUNTING PLATE
N
L 0
EARTH
EARTH
EARTH
EARTH
EARTH
This fan and control system must be hard wired.
All controls are factory set and are not to be adjusted.
Electrical Connection: 230-240V ~ 50Hz 60-70W
WALLTHERM AIR
Wire Diagram
www.jayline.co.nz E3329
TEMPERATURE SENSOR
45oC
FIG 3.
page 8www.jayline.co.nz
NOVEMBER 2016
WARNINGS
1. WARNING: THE HEATER AND FLUE SYSTEM SHALL BE INSTALLED IN ACCORDANCE
WITH AS/NZS 2918:2001 AND THE APPROPRIATE REQUIREMENTS OF THE RELEVANT
BUILDING CODE OR CODES.
2. WARNING: APPLIANCES INSTALLED IN ACCORDANCE WITH THIS STANDARD SHALL
COMPLY WITH THE REQUIREMENTS OF AS/NZS 4013:2014 AND/OR CM1 WHERE REQUIRED
BY THE REGULATORY AUTHORITY, I.E. THE APPLIANCE SHALL BE IDENTIFIABLE BY A
COMPLIANCE PLATE WITH THE MARKING ‘TESTED TO AS/NZS 4013:2014 AND/OR CM1.
ANY MODIFICATION OF THE HEATER THAT HAS NOT BEEN APPROVED IN WRITING BY THE
TESTING AUTHORITY IS CONSIDERED TO BE IN BREACH OF THE APPROVAL GRANTED FOR
COMPLIANCE WITH AS/NZS 4013:2014 AND/OR CM1.
3. PLEASE ENSURE THAT ONLY COMPONENTS APPROVED BY WALLTHERM AIR® ARE USED
FOR THE INSTALLATION AS SUBSTITUTES MAY ADVERSELY AFFECT PERFORMANCE AND
MIGHT NULLIFY COMPLIANCE WITH THE REQUIREMENTS OF AS/NZS 2918:2001.
CAUTION: MIXING OF HEATER OR FLUE SYSTEM COMPONENTS FROM DIFFERENT
SOURCES OR MODIFYING THE DIMENSIONAL SPECIFICATION OF COMPONENTS MAY
RESULT IN HAZARDOUS CONDITIONS. WHERE SUCH ACTION IS CONSIDERED, THE
MANUFACTURER SHOULD BE CONSULTED IN THE FIRST INSTANCE.
4. CAUTION: CRACKED AND BROKEN COMPONENTS, E.G. GLASS PANELS OR CERAMIC
BRICKS MAY RENDER THE INSTALLATION UNSAFE.
ANY VARIATION FROM THESE INSTALLATION INSTRUCTIONS OR ANY DOUBTS ABOUT THEM
MUST BE CHECKED AGAINST THE REQUIREMENTS OF THE AS/NZS 2918:2001.
5. CAUTION: THE ELECTRICAL CONNECTION FOR THE FAN MUST BE PERMANENTLY
CONNECTED, EARTHED AND FITTED WITH AN ISOLATING SWITCH. THE ELECTRICAL
INSTALLATION REQUIRES A (COC) CERTIFICATE OF COMPLIANCE, OBTAINED FROM
THE ELECTRICIAN.
6. CAUTION: THE FAN SPEED AND TEMPERATURE ARE FACTORY SET AND CANNOT BE
ADJUSTED. THE FAN MUST REMAIN SWITCHED ON DURING USE.
7. THE APPLIANCE IS NOT INTENDED FOR USE BY PERSONS (INCLUDING CHILDREN) WITH
REDUCED PHYSICAL, SENSORY OR MENTAL CAPABILITIES, OR LACK OF EXPERIENCE AND
KNOWLEDGE, UNLESS THEY HAVE BEEN GIVEN SUPERVISION OR INSTRUCTION.
8. CHILDREN SHOULD BE SUPERVISED TO ENSURE THAT THEY DO NOT PLAY WITH THE
APPLIANCE.
9. MEANS FOR DISCONNECTION MUST BE INCORPORATED IN THE FIXED WIRING IN
ACCORDANCE WITH AS/NZS WIRING RULES.
10. IF THE CORD IS DAMAGED, IT MUST BE REPLACED BY THE MANUFACTURER, ITS SERVICE
AGENT, OR SIMILARLY QUALIFIED PERSONS TO AVOID A HAZARD.
page 9www.jayline.co.nz
NOVEMBER 2016
CORRECT OPERATION OF YOUR WALLTHERM AIR® WOOD FIRE
Simply by burning your Walltherm Air® fi re correctly, you can improve effi ciency, reduce fuel consumption
and minimise air pollution.
Starting A New Fire
Please note: If lighting the fi re for the fi rst time, dust fi re, glass, trim and fl ue before fi ring to avoid particles
sticking or discolouring. Once fi red, some smoke and vapour will be released as the VHT painted surfaces
enter the fi nal curing process. Open all windows and doors while running the fi re for up to 5 hours. People
with respiratory, heart or other relevant medical conditions should avoid inhaling vapours during the curing
process. All VHT paint will cure at the highest temperature achieved and will produce smoke again if this
temperature is exceeded.
To start and maintain a good fi re you will need the following items:
1. A packet of matches or lighter
2. A packet of fi relighters
3. A quantity of fi nely split, dry soft wood kindling about 300mm long and approximately
150g each (total approximately 1.5kg)
4. Seasoned fi rewood split into a range of starting sizes, from approximately 300g, 625g and
main loads of approximately 1.3kg each. All wood must be loaded front to back, except for
the kindling which must be layered on top of each other (not like a tepee).
page 10www.jayline.co.nz
NOVEMBER 2016
Lighting Instructions – Figs 4
• Firstly, make sure the bypass valve is set to ‘start’ (Fig 4A)
• Turn the fan isolating switch on
• Check there is nothing obstructing the grate (clean) and the lower chamber is clean
• Close the lower door
• Load several small pieces of kindling over the grate (layered, not like a tepee)
• Place 2 fi re lighters on the kindling
• Load the remaining kindling over the fi re lighters (total approximately 1.5kg)
• Light the kindling and close the door
• Once fully alight, add 4 of the 300g pieces of wood
• Wait for the temperature to reach 350°C (fl ue gauge), then switch the bypass valve
to the ‘run’ position (Fig 4B).
Please note: If the lower chamber fl ame is ‘pulsing’ or ‘puffi ng’ when changing the fi re mode, this will
sort itself out, however it is quicker to switch the bypass valve to Start for another 3-4 minutes and then back
to Run again.
• This will enable the down draught mode to activate giving you an Ultra Clean and very effi cient
wood fi re. Wait for the fl ue temperature to reach 350°C to ensure the fl ue system and the thermal
mass of the heater is at the correct temperature to sustain the down draught burning operation.
The fi re must be left in this mode for the remainder of burn period (excluding re-fuelling only).
FIG 4A.
FIG 4B.
SWITCH BYPASS
VALVE TO ‘RUN’
POSITION WHEN
FLUE GAUGE
REACHES 350°C
SWITCH BYPASS
VALVE TO ‘RUN’
POSITION WHEN
FLUE GAUGE
REACHES 350°C
Andere Handbücher für WALLTHERM AIR
2
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