Jbc Advanced Series Bedienungsanleitung

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0780465-0

GARANTIE DEUTSCH

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GARANZIA ITALIANO

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DATE OF PURCHASE

FECHA DE COMPRA

DATE D'ACHAT

KAUFDATUM

DATA DI ACQUISTO

STAMP OF DEALER

SELLO DEL DISTRIBUIDOR

CACHET DU DISTRIBUTEUR

STEMPEL DES HÄNDLERS

TIMBRO DEL DISTRIBUTORE

SERIAL Nº

✂

AR 5500

DESOLDERING STATION

MANUFACTURED BY

JBC Industrias, S.A.

Ramón y Cajal, 3 - 08750 MOLINS DE REI

BARCELONA - SPAIN

Tel.: +34 93 325 32 00 - Fax: +34 93 680 49 70

http://www.jbctools.com e-mail:[email protected]

CE Version

ENGLISH

We appreciate the confidence you have placed in JBC in purchasing this station.

It is manufactured to the most stringent quality standards in order to give you the

best possible service. Before turning on your station, we recommend you to read

these instructions carefully.

AR 5500

desoldering

station

Control Unit

Spare filters

Ref. 0781046

Equipotential

terminal

Temperature

selector

desoldering iron

Temperature

selector

soldering iron

Desoldering iron stand

DR 8500

Ref. 0788500

Desoldering iron DR 5600

Ref. 5600000

*These elements are not

supplied with the station

*Handpiece 2210

Ref. 2210000

Handpiece 2245

Ref. 2245000

*Cartridges 2210 Cartridges 2245

Soldering iron stand

AD 8200

Ref. 0268200

*Cartridges for the

hot tweezers PA 4200

*Cartridges 1200

*Micro hot tweezers

PA 1200

Ref. 1200000

*Hot tweezers stand

PA 8110

Ref. 0748110

*Hot tweezers stand

PA 8120

Ref. 0748120

*Hot tweezers

PA 4200

Ref. 4200000

External desoldering air filter

Ref.0821830

ENGLISH

SPECIFICATIONS

The AR 5500 is a repair station for desoldering

through-hole components by solder intake.

-AR5500230V Ref.5500200

It is supplied with a desoldering iron Advanced DR

5600 and Advanced 2245 soldering handpiece.

Also all the Advanced soldering handpieces and the

hottweezersPA1200orPA4200canbeconnected

to the station.

Thestation’scomponents

-Handpiece2245 Ref.2245000

with the cartridge 2245-003 Ref.2245003

-Desoldering iron DR 5600 Ref.5600000

with the tip 5600-003 Ref.5600003

-Soldering iron stand AD 8200 Ref.0268200

-Desoldering iron stand DR 8500 Ref.0788500

-External desoldering air filter Ref.0821830

-Spare filters Ref.0781046

-Set of accessories Ref.0780593

-Instruction manual Ref.0780465

The AR 5500 station has the following

complementary products:

-Handpiece2010 Ref.2010000

-Handpiece2210 Ref.2210000

-Handpiece2045 Ref.2045000

-Micro hot tweezers PA 1200 Ref.1200000

-Hot tweezers PA 4200 Ref.4200000

ControlUnittechnicalspecifications

-Maximum power soldering iron 50W.

-Maximum power desoldering iron 75W.

-Temperature selection of the soldering part:

100 to 371°C (±5%).

-Temperature selection of the desoldering part:

100 to 371°C (±5%).

-Station's maximum power: 175W.

-ESD protected housing.

Typical surface resistance: 105-1011Ohms/square

-ComplieswithCEstandardsonelectricalsafety,

electromagnetic compatibility and antistatic

protection.

-Equipotential connector is earth connected to the

plug feed of the station.

-Weight of complete unit: 10.6 kg.

-In the SOLD. connector you can only connect

handpieces 2010, 2210, 2045 and 2245 and the

hot tweezers PA 1200 or PA 4200.

-In the DESOLD. connector you can only connect

the desoldering iron DR 5600.

RECOMMENDATIONS FOR USE

For soldering and desoldering

-Clean the contacts and the printed circuit to

be desoldered of dust or dirt.

-Preferably select a temperature below 350°C.

Excess temperature may cause the printed

circuit tracks to break loose.

-The tip must be well tinned for good heat

conduction. If it has been inoperative for any

length of time, it should be retinned.

Safety measures

-Incorrect use of this tool may cause fire.

-Be cautious when using the tool in places

where inflamable products are stored.

-Heat can fire up inflamable products even

when they are not at sight.

-Do not use when the atmosphere is explosive.

-Place the tool back on its stand in order to let

it cool down before you store it.

ENGLISH

DESOLDERING IRON DR 5600

The AR 5500 station includes the following:

-Desoldering iron DR 5600 ref. 5600000 with the

tip5600-003 ref.5600003.

Power desoldering iron: 75W.

-Desoldering iron stand DR 8500 ref. 0788500.

-External desoldering air filter ref. 0821830.

-Set of accessories ref. 0780593 with tips for the

desolderingiron: 5600-003,5600-004 and5600-

005.

The desoldering iron is connected to the station

following the below procedure:

The cable connection of the desoldering iron is

connected to the plug in the desoldering iron stand

DR 8500 and the vacuum hose is connected to the

external desoldering air filter, which is connected to

the vacuum connection SUCTION of the station. The

cable connection of the desoldering iron stand is

plugged into the terminal DESOLD of the station.

Veryimportant,itis essential to connectthementioned

filter to prevent from damaging the vacuum pump.

Desoldering iron stand

DR 8500

Ref.0788500

Desoldering iron

DR 5600

Ref.5600000

Heating element

Ref.5600010

Vacuum inlet

SUCTION

Desoldering

connector

DESOLD

Spare filters

Ref.0781046

External desoldering air filter

Ref.0821830

ENGLISH

OPERATION

LED lights

Red LED -ON- when lit, it indicates that the station is

plugged in the mains.

Green LED -READY- when lit, it indicates that the

system is ready and correctly set for working.

The green led light is on after a few seconds, is the

time needed to carry on the self-checking system.

The green light is pulsing when the desoldering iron

is in sleep mode.

If the green led is not lit, the reason why, will be one

of the following:

1. The desoldering iron is not plugged in.

2. The maximum available power has been

exceeded for too long - e.g. in a very thick

desoldering at the high repetition rates.

3. The desoldering heating element has a short

circuit or an open circuit.

4. Any other trouble preventing the system from

working properly.

The handpiece will reset itself automatically should

the cartridge short circuit or go open circuit.

Should the handpiece be subject to:

-An electrical surge or the cartridge has not been

fitted correctly.

Please turn the unit off and switch on again to reset.

When pressing the button of the desoldering iron

handle, one of the two leds in the area marked

SUCTION will light up:

Green light -SUCTION- indicates the correct

functioning of the desoldering iron.

Red light -SUCTION- indicates a blockade within

the vacuum circuit.

This can be caused by the following:

-The tip of the desoldering iron is blocked.

Sleep function

One of the Series Advanced features is that when

the desoldering iron is placed in the holder, the

temperature at the tip drops automatically to the

sleep temperature. This function is only

possible because of the quick response time

which does not make the user realise the

temperature rise to reach the selected

temperature. Also by this, the oxidation of the

tinning of the tip is considerably reduced and

tip life is extended.

To indicate that the desoldering iron is in sleep-

mode, the green led starts pulsing. These

parameters can be modified using the Console

AC 2600 Ref. 2600000.

In order to take advantage of the above

mentioned feature and as a security measure,

it is necessary to place the desoldering iron

on stand when the iron is not being used.

DR 5600 Ref.5600000

Desoldering tip

Heating element

Pushbutton vacuum pump Vacuum hose

Desoldering iron cable

Solder tin deposit Metal

Glass

-The solder tin deposit is full.

-The filter of the desoldering iron is dirty.

-The station’s external desoldering air filter is

dirty.

Only for users of AC 2600 console ref. 2600000.

If you lock the working temperature thanks to the

console, the green LED -READY- will remain on

while the dial is set at the locked temperature.

If the dial is not set at the locked temperature,

the green LED -READY- will be blinking. The

farther the dial will be set from the locked

temperature the slower the blinking pace will be.

ENGLISH

Desoldering process

Use the tip model with a larger diameter than the

pad to be desoldered, so as to achieve maximum

aspiration and thermal efficiency.

1Apply the desoldering iron tip so that the

component terminal penetrates within its

orifice.

2When the solder liquefies, start gently to rotate

the desoldering tip so that the component’s

terminal can be eased away from the sides.

3Press then, not before, the vacuum pump

push-button just long enough to aspirate the

solder.

After pressing the desoldering key there is a

slight delay until the self-contained vacuum

pump stops, this is to make sure that the

vacuum circuit is completely empty.

If any solder remains are left on any terminal after

attempting to desolder it, resolder it with fresh

solder and repeat the desoldering operation.

123

Ref. 5600-001 5600-002 5600-003 5600-004 5600-005 5600-006 5600-007

5600

A ø (mm)

B ø (mm)

max. pin ø

(mm)

001 / 011

1.4

0.6

0.4

002 / 012

1.8

0.8

0.6

003 / 013

2.7

0.8

004

3.2

1.3

1.1

005

3.4

1.6

1.4

006

4.2

1.7

007

4.8

2.5

2.3

Aø

Bø

5600-012 5600-0135600-011

DESOLDERING TIPS

These tips are

specially designed

to clean the pads.

ENGLISH

Change of desoldering tip

This operation should be done while the tip is hot,

at a minimum temperature of 250°C, so that any

tin left inside is in molten state.

-Unscrew the tip to be replaced, with the aid of

the spanner supplied.

-Fit the new tip, and tighten up with the spanner

to achieve a good air tightness.

To empty the solder tin deposit and change

the filter

For this, the lid needs to be unscrewed and first

the tin deposit and then its spiral must be removed

to clean the inner part of the deposit with a brush.

-The condition of the filter must be checked

and replaced if dirty or damaged.

-The deposit needs to be inserted with spiral

filter put into place. Then the whole must be

closed by screwing the lid shut.

Solder tin deposits

It can be chosen between two different deposit

types:

-Metal Ref. 0812630.

-Glass Ref. 0812620.

Lid

Brush

Ref. 0786640

Filter Ref.0780840

Deposit

Spiral

Ref. 0780550

Tip care

-The largest rod that fits in the tip hole should

periodically be passed through in order to

clean the intake tube.

-To clean the tips, use the sponge included

with the stand and check it is slightly moisted.

Only deionised water (car battery water)

should be used in order to wet the sponge.

If normal water was to be used, it is very likely

that the tip will become dirty due to the salts

dissolved within the water.

-Do not file the tips or use abrasive tools

which may damage the tip’s protective

surface coating and avoid knocking them

about.

-If the tip has been a long time without being

tinned, use a metal brush to remove any dirt

and oxid.

IMPORTANT: DO NOT press the pushbutton

vacuum pump while tinning the desoldering tip,

as the fumes given off by the flux would quickly

soil the ducts and filter of the air circuit.

ENGLISH

-Place the new heating element. Check that

the right extremity of the upper part of the

heating element is inserted in the slot

located inside the body of the desoldering

iron (see drawing hereunder).

-Screw out the body of the desoldering

iron. Open up the body and remove the

heating element.

-Screw in the body of the desoldering iron.

Put the spiral and the filter back into the

deposit. Place the deposit inside the body

of the desoldering iron and screw in the

shut lid.

Lid

Brush

Ref. 0786640

Filter Ref. 0780840

Deposit

Spiral

Heating element

Ref. 5600010

Change of the heating element of the

desoldering iron (Ref. 5600010)

-To realize this operation, the lid needs to

be unscrewed and first the tin deposit and

then its spiral and filter must be removed

to clean the inner part of the deposit with

a brush.

ENGLISH

Cleaning the vacuum pump valve

Open the control unit as follow:

-Disconnect the control unit.

-Turn it upside down, remove the fixing

screws.

-Return the station to its normal position and

lift up the lid.

-Undo the four screws fastening the pump cover.

-Clean the valve with a cloth dampened in

alcohol. If it is too soiled, replace it with new

one. Ref. 0982970.

Detecting air leaks in the circuit

To detect air leaks in the circuit:

-Obstruct the tip inlet orifice

by pressing down on a

silicone disc, or bend the

tube connecting the

desoldering iron to the filter.

-Press the pushbutton vacuum pump.

If the red led lights up, there is no loss of

suction. Otherwise air gets into the system at

some point. This can occur at the desoldering

tip, or may be caused by the lid of the deposit,

lids of filters or because the air pump does not

function correctly due to dirty valves which

occurs when the air filter has not been used

correctly.

Changing the pump inlet filter

Verify the filter at the entrance of the pump, and

change it if dirty or obstructed, therefor:

Open the filter pulling the flap.

Take out the 2 cotton filters, throw away those

which are soiled and replace them with new

ones. Always use 2 filters.

Close the filter and check the airtightness.

ENGLISH

ADVANCED HANDPIECES RANGE

All the Advanced soldering handpieces range can

be connected to the AR 5500 station.

The station AR 5500 includesthe followingproducts:

-Handpiece 2245 ref. 2245000 with the cartridge

2245-003 Ref.2245003. Power:50W. For general

soldering work.

-Soldering iron stand AD 8200 ref. 0268200.

-Set of accessories ref. 0780593 with cartridge

2245-007 Ref. 2245007. It can be chosen from a

wide range of different cartridges 2245 to adapt

perfectly to the needs of the job (pag. 86).

The following soldering handpieces can be

connected to the AR 5500 station:

-Handpiece 2010 ref. 2010000. Power: 20W. For

high precision work, SMD etc. Available

cartridges 2010: see page 87.

-Handpiece 2210 ref. 2210000. Power: 20W. For

high precision work, SMD etc. Available

cartridges 2210: see page 87.

-Handpiece 2045 ref. 2045000. Power: 50W. For

general soldering work. Available cartridges

2045: see page 86.

Two versions of soldering iron handpieces covered

with heat isolater are available:

-2045 Thermo-isolated handpiece ref. 2045110.

-2245 Thermo-isolated handpiece ref. 2245110.

These articles are not delivered with the station.

The handpieces and cartridges 2210 and 2245

comply with the MIL-SPEC-2000 referring to the

potential difference between the soldering tip and

ground connection, must be less than 2 mV.

For a soldering handpiece to work properly, the

following components are required: control unit,

soldering iron stand, one handpiece and one

cartridge.

The soldering iron is connected to the station in the

following way:

The cable connection of the soldering iron is

connected to the plug in the soldering iron stand

AD 8200 and the cable connection of the soldering

iron stand is plugged into the terminal SOLD of the

station. Please find the connection plan on figure.

Soldering iron stand

AD 8200

Ref.0268200

Handpiece 2010 Ref. 2010000

Handpiece 2210 Ref. 2210000

Handpiece 2045 Ref. 2045000

Handpiece 2245 Ref. 2245000

Cartridges 2045

Cartridges 2245

Cartridges 2010

Cartridges 2210

Soldering

connector

SOLD

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