Jbc AM 6000 Bedienungsanleitung

Index Page

English 1

Español 25

Français 49

Deutsch 73

Italiano 97

0780448-0

GARANTIE DEUTSCH

FürdasvorliegendeGerätübernimmt

JBCeineGarantievon2Jahre,füralle

Fabrikationsfehler. Diese Garantie

schliesstdieReparaturbzw.denErsatz

der defekten Teile sowie die

entsprechendenArbeitskostenein.

Ausgeschlossen von dieser

Garantieleistung sind durch

unsachgemässen Gebrauch

hervorgerufeneBetriebsstörungenund

normaleGebrauchsabnützungen.

ZurInanspruchnahmedieserGarantie

muss das Gerät portofrei an den

Vertriebshändlergeschicktwerden,bei

demesgekauftwurde.FügenSiedieses

vollständig, ausgefüllte Blatt, bei.

GARANZIA ITALIANO

La JBC garantisce quest'apparato 2

annicontroognidifettodifabbricazione,

ecoprelariparazioneelasostituzione

deipezzidifettosi,includendolamano

d'operanecessaria.

Sono escluse da questa garanzia le

avarie provocate da cattivo uso

dell'apparatoelogoriodautilizzo.

Per usufruire di questa garanzia, è

indispensabileinviare,inportofranco,

l'apparatoaldistributorepressoilquale

è stato acquistato, unitamente a

questofogliodebitamentecompilato.

DATEOFPURCHASE

FECHADECOMPRA

DATED'ACHAT

KAUFDATUM

DATADIACQUISTO

STAMPOFDEALER

SELLODELDISTRIBUIDOR

CACHETDUDISTRIBUTEUR

STEMPELDESHÄNDLERS

TIMBRODELDISTRIBUTORE

SERIALNº

✂

AM 6000

REWORK STATION

MANUFACTURED BY

JBC Industrias, S.A.

Ramón y Cajal, 3 - 08750 MOLINS DE REI

BARCELONA - SPAIN

Tel.: +34 93 325 32 00 - Fax: +34 93 680 49 70

http://www.jbctools.com e-mail:[email protected]

Instructions manual

CE Version

ENGLISH

We appreciate the confidence you have placed in JBC in purchasing this station.

It is manufactured to the most stringent quality standards in order to give you the

best possible service. Before turning on your station, we recommend you to read

these instructions carefully.

Extractor stand

Ref.0932845

Tripod 20

Ref.0932050

Tripod 40

Ref.0932250

Soldering iron stand

AD 8200

Ref.0268200

Desoldering iron

DR 5600

Ref.5600000

*Handpiece 2210

Ref.2210000

Cartridges 2245

Pick & Place

MP 2260

Ref.2260000

AM 6000

rework station

Pick & Place and extractors

vacuum selection

Heater stand JT 8700

Ref.0828700

Equipotential

terminal

*These elements are not

supplied with the station

Spare filters

Ref.0781046

*Hot tweezers stand

PA 8120

Ref.0748120 *Hot tweezers stand

PA 8110

Ref.0748110

Handpiece 2245

Ref.2245000 *Hot tweezers

PA 4200

Ref.4200000

*Cartridges for the hot tweezers PA 4200

*Micro hot tweezers

PA 1200

Ref.1200000

*Cartridges 1200

Desoldering iron stand

DR 8500

Ref.0788500

External desoldering air filter

Ref.0821830

ENGLISH

SPECIFICATIONS

TheAM6000isareworkstationforthrough-holeand

SMT boards.

-AM6000230V Ref.6000200

It contains 4 modules which cover the main rework

tasks:

-Hot air for desoldering any size of SMD

components.

The station uses the exclusive JBC system,

based on protectors-extractors and hot-air flow,

which makes desoldering clean and quick,

concentrating the heat on the IC, and protecting

the rest of the circuit at the same time.

A medium-sized SMD can be desoldered in less

than 20 seconds.

-Desoldering SMTs and cleaning of through-hole

components and pads by using the desoldering

iron DR 5600, which contains a self-contained

vacuum pump.

-Pick & Place MP 2260 pencil by suction to aid

components positioning.

-Soldering of all types of components, with the

swift response, power and temperature recovery

of the Advanced series. You can connect the

Advanced2010,2210,2045 or 2245 handpieces

and the hot tweezers PA 1200 or PA 4200.

Thestation’scomponents

-Control Unit with 900 W heater

-Handpiece2245 Ref.2245000

with the cartridge 2245-003 Ref.2245003

-Desoldering iron DR 5600 Ref.5600000

with the tip 5600-003 Ref.5600003

-Pick & Place MP 2260 Ref.2260000

Accessories for the heater:

-Heater stand JT 8700 Ref.0828700

-Extractor stand Ref.0932845

-Set of 5 protectors (Fig. 1, page 128)

-Set of 5 extractors (Fig. 2, page 128)

-2tripods for the protectors (Fig. 1, page 128)

-Set of 4 suction cups Ref.0930110

-3nozzles

In order to make the nozzles removal easier, the

stand has a special bushing.(Fig. 3, page 128).

-Suction tube with connectors Ref.0932330

-Pedal with cable and connector Ref.0964551

Accessories for the handpiece:

-Soldering iron stand AD 8200 Ref.0268200

Accessories for the desoldering iron:

-Desoldering iron stand DR 8500 Ref.0788500

-External desoldering air filter Ref.0821830

-Spare filters Ref.0781046

-Set of accessories Ref.0780593

Accessories for the Pick & Place:

-Set of suction cups Pick & Place Ref.0940163

-Set of straight needles Ref.0901546

-Set of bent needles Ref.0861660

-Instruction manual Ref.0780448

The AM 6000 station has the following

complementary products:

-Handpiece2010 Ref.2010000

-Handpiece2210 Ref.2210000

-Handpiece2045 Ref.2045000

-Micro hot tweezers PA 1200 Ref.1200000

-Hot tweezers PA 4200 Ref.4200000

ENGLISH

OPERATION

Descriptionofcontrols

-PEDAL:

Hot air is produced when it is held down.

Releasing it the heater is disconnected,

though the turbine continues to operate until

the air temperature falls below 100°C.

-BUTTONS:

Activates or desactivates the hot-air flow. After a

function-time of two minutes the hot-air flow

switches automatically off.

The red light indicates, that the heating element

is functioning. A malfunction is indicated by the

pulsing of the red led.

On/offswitch forthe self-contained suctionpump.

The yellow light of the switch indicates that the

self-contained vacuum pump is activated.

-CONTROLS:

TEMPERATURE

Allows fixing the temperature of the heater

between 150 and 455°C. The selected

temperatures are reference values which may

change depending on the distance between

the heating element and the nozzle.

Allows fixing the temperature of the soldering

anddesolderingironbetween100and371°C.

AIR FLOW

This enables the air flow to be set on a scale

from 1 (corresponding to the lowest setting

of 6 l/min) to 10 (corresponding to the highest

of 45 l/min).

-VACUUM SELECTOR:

Two vacuum inlets avalaible, being active

the one that coincides with the arrow.

HEAT

VACUUM

ControlUnittechnicalspecifications

-Maximum power soldering iron 50W

-Maximum power desoldering iron 75W

-Power heating unit 900W

-Temperature selection of the soldering part :

100 to 371°C (±5%)

-Temperature selection of the desoldering part:

100 to 371°C (±5%)

-Temperature selection hot air:

150 to 455°C (±5%)

-Air flow regulation: 6-45 l/min

-Self-contained vacuum pump for holding ICs

-Station's maximum power: 1150W

-ESD protected housing.

Typical surface resistance: 105-1011Ohms/square

-ComplieswithCEstandardsonelectricalsafety,

electromagnetic compatibility and antistatic

protection.

-Equipotential connector is earth connected to the

plug feed of the station.

-Weight of complete unit: 17.6 kg

-In the SOLD. connector you can only connect

handpieces 2010, 2210, 2045 and 2245 and the

hot tweezers PA 1200 and PA 4200.

-In the DESOLD. connector you can only connect

the desoldering iron DR 5600.

Safety measures

-Incorrect use of this tool may cause fire.

-Be cautious when using the tool in places

where inflamable products are stored.

-Heat can fire up inflamable products even

when they are not at sight.

-Do not use when the atmosphere is explosive.

-Place the tool back on its stand in order to let

it cool down before you store it.

ENGLISH

-Use the pedal or the HEAT button to start the

self-contained hot-air pump, directing it with a

circular movement at the component terminals

and taking care to distribute the heat evenly.

-When the soldering flux turns liquid the extractor

will automatically lift the component.

B) Extractor:

-Select extractor size in function of the IC to be

desoldered. Use the VACUUM button to start

the pump.

DESOLDERING PROCEDURE WITH THE

HEATER

We would also recommend the use of the nozzles of

larger diameter, reserving the smallest one (diam. 4

mm) for desoldering small components such as

resistors, condensers and the like, bearing in mind

that with this small nozzle the concentration of heat

is greater and care must be taken to avoid burning

the printed circuit; we recommend keeping below a

temperature of 350 °C and air flow of 6.

Depending on the size of the integrated circuit to be

desoldered, you will have to use:

A)Protector + tripod.

B)Extractor.

C) Tripod.

A) Protector + tripod:

-Select protector and tripod size in function of

the IC to be desoldered and place it over the

component.

-Use the VACUUM button to start the pump and

then fit the tripod. Press the sucker down until it

sticks onto the component.

ENGLISH

There are different models of protectors and

extractors as accessories.

The measurements of all the extractors and

protectors are given on page 128 of instructions

manual.

C) Tripod:

For small components for which an extractor

cannot be used, we recommend use of tripod 20

Ref. 0932050, as shown in the figure.

Use the tripod 40 Ref. 0932250 for larger integrated

circuits.

SOLDERING PROCEDURE

1After desoldering the component, any solder

left on the printed circuit should be removed

with our desoldering iron DR 5600 ref. 5600000.

-Fit the extractor and press the sucker down until

it sticks onto the component.

-Use the pedal or the HEAT button to start the

self-contained hot-air pump, directing it with a

circular movement at the component terminals

and taking care to distribute the heat evenly.

-When the soldering flux turns liquid the extractor

will automatically lift the component.

ENGLISH

Soldering Iron 2210 ref. 2210000 for great

precision tasks, like SMD solders, etc.

Soldering Iron 2245 ref. 2245000 for general

soldering tasks in professional electronics.

These soldering irons have a wide range of

cartridges with different models of tips. The

cartridge 2245-009 and 2245-010 are specially

designed for soldering SMD circuits of the

QFP and PLCC types.

Solder wire with a diameter of between 0.5 and

0.7 mm should be used.

6Dependingonthenatureofthecomponenttobe

soldered, use soldering paste together with our

hot air station TE 5000, which gives very

accurate air-flow regulation, between 4 and 11

l/min.

2Place the component or printed circuit with

the Pick & Place MP 2260 ref. 2260000.

3When the component is correctly placed, solder

its pins.In the case of integrated circuits of the

Flat Pack type, first solder one pin of every IC

angle to fix it in place in the circuits.

4Apply Flux FL 9582 ref. 0046565 in pads and

leads.

5Solder the remaining pins. For this we

recommend to use our soldering irons of the

Advanced series, which are available in two

different models:

ENGLISH

MAINTENANCE

Exchanging the heater.

Use a wrench to unscrew the cover.

Exchanging the resistor from the heater.

1. Move back the spring. Untighten the screws.

Followthis processinvertedto re-connecttheheater.

Move back the spring and the cover. Pull the

connector from the socket to disconnect the heater

from the station.

2. To take out the resistor, press down the lower

part of the heater on a fixed surface.

4. Connect the new resistor, pushing it’s extreme.

5. Fix the screws tightly to avoid air-loss which

could reduce the resistor’s lifetime. Finally put

the spring back in it’s place.

3. Separate the resistor from the heater’s cable.

O-ring ø17 x ø1,8

ENGLISH

OPERATING INCIDENTS

The suction cup does not adhere to the

component.

Deficientaspiration,Vacuum.

1Verify if the suction cup is well placed and in

perfect condition.

Possible errors

In the case of malfunction, the control unit

interrupts the connection.

Following a list of the most common

malfunctions:

-Power failure.

Check for blown fuses.

-The temperature will not rise.

Possible causes:

·Heating element open.

·In case of a long low-power period.

-No reading from the thermocouple.

Possible cause: open thermocouple.

-Insufficient air flow which causes an excesive

rise of the heating temperature.

Before recuperating this type of error you must

wait until the temperature goes down.

Possible causes: leaking or blocked air conducts

or faulty self-contained air pump.

Filter

Ref.0861800

2Check the incoming air filter in the interior of

the station and replace it if dirty or obstructed.

-Faulty reading of the rotationsmeter of the self-

contained air pump.

Possible causes: air pump damaged or faulty

function of the optical sensor circuit.

To recuperate any of these errors actuate the

general switch at the back of the station, the

pedal should not be pushed at this moment.

ENGLISH

DESOLDERING IRON DR 5600

The AM 6000 station includes the following:

-Desoldering iron DR 5600 ref. 5600000 with the

tip5600-003 ref.5600003.

Power desoldering iron: 75W.

-Desoldering iron stand DR 8500 ref. 0788500.

-External desoldering air filter ref. 0821830.

-Set of accessories ref. 0780593 with tips for the

desolderingiron: 5600-003,5600-004 and5600-

005.

The desoldering iron is connected to the station

following the below procedure:

The cable connection of the desoldering iron is

connected to the plug in the desoldering iron stand

DR 8500 and the vacuum hose is connected to the

external desoldering air filter, which is connected to

the vacuum connection SUCTION of the station. The

cable connection of the desoldering iron stand is

plugged into the terminal DESOLD of the station.

Veryimportant,itis essentialtoconnectthe mentioned

filter to prevent from damaging the vacuum pump.

Desoldering iron stand

DR 8500

Ref.0788500

Desoldering iron

DR 5600

Ref.5600000

Spare filters

Ref.0781046

Heating element

Ref.5600010

Vacuum inlet

SUCTION

Desoldering

connector

DESOLD

External desoldering air filter

Ref.0821830

Inhaltsverzeichnis

Sprachen:

Beliebte Lötpistole Handbücher anderer Marken

Bakon

Bakon 3200 Bedienungsanleitung

Proxxon

Proxxon Gaslotset MGS Bedienungsanleitung

HAKO

HAKO FX-8804 Bedienungsanleitung

SATA

SATA 02002A Bedienungsanleitung

Velleman

Velleman HRJA151 Bedienungsanleitung

Weller

Weller WSM 1 Bedienungsanleitung

Vishay Precision Group

Vishay Precision Group Micro-Measurements Mark V Montageanleitung

ersa

ersa i-CON 1V Bedienungsanleitung

Hakko Electronics

Hakko Electronics FX-100 Bedienungsanleitung

Weller

Weller WAD 101 Bedienungsanleitung

Weller

Weller WXD 2 Bedienungsanleitung

AlienTek

AlienTek T100 Bedienungsanleitung

Atten

Atten ATETOOL AT-689A Bedienungsanleitung

Surtek

Surtek 112554 Abmessungen und Installationsanleitung

Parkside

Parkside PLBS 30 A1 Bedienungsanleitung

BlackJack SolderWerks

BlackJack SolderWerks BK8000 Bedienungsanleitung

Weller

Weller WX1 Bedienungsanleitung

multicomp pro

multicomp pro MP740893 Bedienungsanleitung

jbc AM 6000 Bedienungsanleitung

Beliebte Lötpistole Handbücher anderer Marken