JBI Alpha-Doc MKIII Bedienungsanleitung
AUTOMATIC PUNCHING MACHINE
ALPHA-DOC
OPERATOR’S MANUAL
0001 onwards
ISSUE 3
JANUARY 2000
VERSION 110 V
SERIAL NO :
SHIPPING DATE :
INTRODUCTION
NOTICE
P
Please read this manual carefully before installing your punching machine Alpha-Doc MKIII.
This manual contains recommendations and instructions for installing, adjusting, operating and
maintaining your punching machine. Failure to read this manual could result in personal injury
or damage to your equipment, for which we cannot be held responsible.
This manual is a necessary and permanent part of your machine.
NOTE
This manual gives you general guidelines for installing and operating your punching machine. It
does not cover every question you may have or every situation that can occur. In this case, we
point out that you have to contact us.
Also with the ongoing effort to improve the quality and performance of this punching machine,
JAMES BURN INTERNATIONAL reserve the right to carry out changes to this machine.
2/24
CONTENTS
I - GENERAL PRESENTATION
1. Precautions for installing 4
2. Precautions and recommendations for using 5
3. Starting-up 7
II - OPERATING
1. Use of the keyboard
a) Size changing 8
b) Setting the punching thickness 9
c) Normal or index (option) selection 10
d) Tool changing 11
e) Tool coming up 12
f) Modification of custom formats mm or inch 13
g) Select language 14
2. Use of operator keyboard 15
3. Use of the high pile feeder 16
4. Use of the high pile reception 17
5. Options
a) Tab option 18
b) Air blower unit 19
6. Machine cycle
a) Troubles when switching on 20
b) Troubles during cycle 21
III - MAINTENANCE 22
IV - DECLARATION OF CONFORMITY 23
V - WARRANTY CERTIFICATE 24
C : /MesDocuments/DianeB/Notice/Alphadoc/N-UtilisateurAlpha.doc
3/24
I GENERAL DESCRIPTION
1 – PRECAUTIONS FOR INSTALLING
IMPORTANT
1. Keep your machine away from the radiators and other sources of heat. The ambient
temperature has to be lower than 24°. Do not block the ventilation openings.
2. Do not place the machine against a wall : allow 0,5m minimum allaround the machine to
ensure the tool changing.
3. Avoid the location of the machine near the machines likely to transmit electro-magnetic
interferences (for instance : welding outfit, radio, compressors, portable phones…).
4. Before switching the machine ON, read the operating instructions and in a first time, read
precautions to be taken.
5. Power supply : the machine needs to be connected on a 110 V supply with earth (imperative)
to secure the electrical safety (protection : circuit-breaker 16 A curve C).
NOTA : Avoid neutral load on the installation, this is equipped with electronics generating
leakage current which can activate upstream protections.
4/24
2 – PRECAUTIONS AND RECOMMENDATIONS FOR USING
The machine is equipped with two working speeds, whose selection is possible on the keyboard
of the machine (see page 10/24)
a. Normal : plain copying paper 80 strokes per minute
b. Index : tab sheets 70 strokes per minute
G.S.M. BRACKET
(weight of the paper per square meter) Between 70 gsm and 250 gsm
MINIMUM SIZE OF PAPER 138 mm x 138 mm
MAXIMUM SIZE OF PAPER 330 mm x 330 mm
MAXIMUM TOLERANCE OF PAPER SIZE IN
A SAME PILE 0,5 mm
You will find hereafter the different shapes of warping or any kind of putting out of shape our
machine can allow :
- 1 -
LOCATED ON THE SIDE OF THE PICK-
UP OF THE SHEET – CURVED
DOWNWARDS -
- 2 -
SPREAD OVER ALL THE SHEET –
CURVED UPWARDS -
- 3 -
SPREAD OVER ALL THE SHEET –
CURVED DOWNWARDS -
- 4 -
LOCATED ON THE SIDE OF THE PICK-
UP OF SHEET – CURVED UPWARDS -
- 5 -
MIXED WARPING SPREAD OVER THE
SHEET.
L Inferior to L/2
5
10
10
L
Inferior to L/2
2
5
5/24
CAUTION
I
It is possible to punch the acetate paper or similar paper only if each sheet is interleaved with
10 sheets minimum (plain copying paper) without any responsability on our part insofar as the
acetate may have a diversified composition. It is advisable to contact us and to send us some
samples before any trial. We will keep you informed of the faisability.
Make sure that you are using antistatic acetate
If your paper jams repeatly at the outlet :
1. Check the sense of the warping of the paper located on the feeder and this, within the
using limits as per cases mentioned page 5/24 (no. 2 and 4)
In the case you have to cope with one of both situations, turn your paper so that you
obtain one of the case no. 1 or 3. It will improve both the pick-up of the paper and the
reception.
2. Check whether you meet the aforementioned restrictions (see 2)
Use a paper of good quality if possible.
When the paper has just been photocopied, it is advisable to let the paper cooling down a
quarter of hour, before punching it.
CAUTION
The storage of the paper –before punching- is of great importance : the
paper when cooling down may experience a warping, hence the importance
to pile up the paper correctly.
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3 – SWITCHING ON
Normal
operating Switching
on The screen
lights up
TEST
Message :
E100 V4.01
INIT PLC comm.
And then :
Searching bloc
Message :
JAMES BURN
1:A4P 0,5 N
Make first
adjusting
before
initialization :
- format
- thickness
- index
(if necessary)
Press F2 to
initialize
Message :
init.: A4P_ _
…….. ……..
Message :
READY:297.0x210.0M
11.69x 8.27INCH
Possible
troubles
The screen
does not
light up
Maintenance
manual
Message :
FAULT
24Vcc
Maintenance
manual
Message :
ELECTRONIC
FAULT
Maintenance
manual
Message :
COVER OPEN
Check the cover
Message :
EMERGENCY
STOP
Check the
emergency stop
b
utton
Close the
cover
The cover is open
The button isn’t locked
The cover is closed
See the
maintenance
manual of
contact the
JBI’s
engineer
department
Twist off the
button for
unlockin
g
The button is locked
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II OPERATING
1 –USE OF THE KEYBOARD
a) Size changing
All sizes that can be selected NECESSARY KEYS :
1 : A4P 297.0X210.0
2 : A4L 210.0X297.0
3 : A5P 210.0X148.0
4 : A5L 148.0X210.0
5 : US/2P 215.9X139.7
6 : US/2L 139.7X215.9
7 : USP 279.4X215.9
8 : USL 215.9X279.4
9 : FLSP 330.2X215.9
10 : FLSL 215.9X330.2
11 : CUST1 ***.*X***.*
12 : CUST2 ***.*X***.*
13 : CUST3 ***.*X***.*
14 : CUST4 ***.*X***.*
PROCEDURE
JAMES BURN
2: A4L 0.5 N
Position the cursor under A4 by using the keys :
JAMES BURN
2: A4L 0.5 N
Press the enter key to select the sizes menu :
A4L_ _
SELEC EXIT
Scroll up/down the menu (1 size at once on the screen) :
A4P_ _
SELEC EXIT
Select by pressing on : or Return in previous menu with :
JAMES BURN
1: A4P 0.5 N JAMES BURN
2: A4L 0.5 N
Initialize to validate the modifications (size, thickness and/or normal/index) :
NUM
- .
0
8
F3
3
5
79
7 9
7
6
F4
4
F4
4
F2
2
The screen
displays only
one line at
once
F1
1
6
F1
1
READY_ _:297.0x210.0MM
11.69x8.27INCH READY_ _:210.0x297.0MM
8.27x11.69INCH
8/24
b) Setting the punching thickness
THICKNESSES THAT CAN BE SELECTED NECESSARY KEYS
〉1.0 F1
1
NUM
- .
0F3
3
F2
2F4
4
5
The screen
displays only
one line at
once
〉0.9
〉0.8
〉0.7
〉0.6 9
678
〉0.5
PROCEDURE
READY_ _:297.0X210.0MM
11.69X 8.27INCH
Return in the main menu by pressing twice on :
JAMES BURN
1: A4P 0.5 N
F1
1
9
7
Position the cursor under the thickness by using arrows :
JAMES BURN
1: A4P 0.5 N
Validate to obtain thicknesses list :
0.5
SELEC EXIT
Scroll up/down the list (1 thickness at once on the screen) : 7 6
0.9
SELEC EXIT
Validate with : or Return in previous menu with :
F1
1 F4
4
JAMES BURN
1: A4P 0.9 N JAMES BURN
1: A4P 0.5 N
Initialize to validate the modifications (size, thickness and/or normal/index) :
READY_ _:297.0X210.0MM
11.69X 8.27INCH
NOTE : When you see this screen or anyother menu, you can see all possibilities you may have
by using the scrolling menu :
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