Morgana DigiBook 450 Bedienungsanleitung

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Technical Manual

DigiBook 450

vers. 01.00

TechnicalSetting



2



iDigiBook 450 R2: Technical Manual rev.01.00 10-12-2013

Summary

Tools necessary for set up ..................................................................................................................................3

Working principle...............................................................................................................................................3

Preliminary Operations.......................................................................................................................................3

Start-up conditions..............................................................................................................................................5

Check height of Zero (MZ).................................................................................................................................5

1) Setting the jogger plate...................................................................................................................................6

2) Setting the spine preparation unit...................................................................................................................9

3) Setting the PUR Nozzle................................................................................................................................13

4)Setting the nipping station ........................................................................................................................15

7)To adjust the discharge manipulator.........................................................................................................19

7)Adjust the cover feeder.............................................................................................................................23

8)Adjustment of discharge belt. ...................................................................................................................24

9)Pressure adjustment ..................................................................................................................................27

10)Setting of operating distance for sensors..............................................................................................27

11)Photosensors adjustment.......................................................................................................................27

12)Cylinders speed.....................................................................................................................................27

13)Axes positioning. ..................................................................................................................................27

14)Machine parameters..............................................................................................................................28



TechnicalSetting



3



Toolsnecessaryforsetup

Toolsnecessaryforperformingdimensionaltestsonthemachine:

DepthgaugeL=200mm

Carpenter’ssquare50x80mm

Thicknessgauge

Gaugeblockforclamp BlockMcod. P010303600

Gaugeblockfornippingstation BlockVcod. P010806200

MachinePassword: 1°level0104 2°level2468



Workingprinciple

The clamp is the mechanical device that takes and carries the block to be bound along the machine. The

clamp moves lengthwise along the machine using a very precise system.

The clamp is the reference unit so all the measurements and various references relate to it.

PreliminaryOperations

Beforestartingthemachine,youmustverifythecorrectwiring.



1. Verifythatthemachine'smainswitchisinposition0

andthattheplugisnotconnected.

2. RemovetheprotectivecoverasshowninPicture0.1.

3. Inserttheplug.

4. PayattentiontothecablelightbluelabelN,always

refertotheneutral.

5. Verifythecorrectpresenceofvoltagebetweenthe

terminals(Picture.0.2and0.3)asindicated:

a. L1L2(400Vac)

b. L2L3(400Vac)

c. L1L3(400Vac)

d. L1N (230Vac)

e. L2N (230Vac)

f. L3N (230Vac)

6. Iftensionsarenotasindicatedverifythecorrect

positionofneutralonthewallsocket.



Fig.0.1

Fig.0.2



TechnicalSetting



4



7. Ifthevoltagesareasindicated,proceedwith

checkingofthecorrectrotationofthemilling.



Fig.0.3



8. EnterpasswordinthepagedisplayN°61,Picture0.4,

pressbuttonandverifythedirectionofthemilling

rotation(clockwise).

9. Ifthemillingrotationisincorrect:

a. Turnthemainswitchtoposition0

b. Disconnecttheplug.

c. reversethewiresmarkedwiththeletterL

(forexampleL1andL2)

d. Reconnecttheplug.

e. Turnmainswitchtoposition1

f. RepeatoperationsfromStep8.

10. Ifthemillingrotationiscorrect:

a. Turnthemainswitchtoposition0

b. Disconnecttheplug.

c. Restoretheprotectivecoverasshownin

Picture0.1

Fig.0.4



TechnicalSetting



5



Startupconditions

Startingconditionsforcheckingthemachinesetupvalues:

1) Machineonandatcorrecttemperature.

2) Joggerknobsetto0.

3) MillingcuttersettoONposition.

4) Heightadjustmentknobofgluingunitsetto‘0’.

5) Internaljawadjustmentknobofgluingunitsetto‘1’.

6) Gluingpressuresetto‘0’.

7) Heightadjustmentofnippingstationsetto‘0’.

8) Machineinresetcondition.

9) Removetheclampcover.



CheckheightofZero(MZ)

ThemachineiscalibratedinthefactorywithameasureofZerowhichcanrangefrom96to97mm,

thisisnotasignofpoorquality.

AnyorganwillfollowthisMZ(measurezero)withtheappropriatetolerances.

HowtounderstandwhatistheMZ,proceedwiththemeasureofthejoggeranddoaquickcheck

withtheothergroups. 

TechnicalSetting



6



1)Settingthejoggerplate



Joggerfeatures:

1) perpendiculartotheclamp

2) paralleltotheclampmovement

±0.1mm.

3) MZ±0.1mmfromtheTopPlate

ofthecursor

4) holdsthesheets

5) BlockMassembly

6) Referenceheight‘X’



1)Perpendicularalignmenttestofthejogger.



Place a 50 x 80 mmsquare on its shorter side

ontothejoggerplate(seeFig.1.1)andcheckfor

perpendicularalignment.

The positioning tolerance allows a thickness of

0.05 mm to pass through but not a 0.1 mm one

(onthe80mmside).

If it does not, adjust the 4 screws underneath.

This check must be done at both ends of the

joggerplate(seeFigs.1.2and1.3).



N.B.Alwaysusethesametestpoints

ontheclamp.



Fig.1.1



Fig.1.2



Fig.1.3



TechnicalSetting



7



2)Parallelismtestofthejogger



Reset the clamp, then position it, completely

opened, on the left side of the jogger and

measure using the depth gauge as shown in Fig.

1.4. Then move it to the right side and measure

withthedepthgaugeasshowninFig.1.5.



Parallelism is reached when the two

measurementsareeitherequal orthedifference

betweenthemisnotbiggerthan±0.1mm.

Ifthedifferencebetweenthevaluesisbiggerthan

±0.1mm,adjustthe4centraladjustingscrews.



After reaching parallelism, check again for

perpendicular alignment as described above in

point 1, as it may have been put out of

calibration.



3)HeightcheckfromtheTopPlate



PositionthedepthgaugeasshowninFig.1.4and

measuretheheight.

ItmustbeMZ±0.1mm.

Ifgreaterthan0.1mm,adjustthe‘Fixingring’and

positionitagainsothattherestrainerisincontact

when the distance between clampand jogger is

MZ±0.1mm.



Fig.1.4

Fig.1.5



Fig.1.6



TechnicalSetting



8



4)Gaptoholdthesheets.

The jogger has a gapthat serves to holdthe

sheetswheninsertedintotheclamp.

This gap must be at about 2.5 ±0.5 mm (GAP)

distance from the edge of the fixed jaw of the

clamp,asshowninFig.1.7.

Fig.1.7



5)AssemblyofBlockM.

After testing and setting up the jogger’s

characteristics,mountthegaugeblockdefinedas

‘BlockM’inFig.1.8.



BlockM serves for testing the other machine

units therefore it becomes the main reference

unit.



6)ReferenceheightX.

Measure the distance between the gauge block

and jogger. The resulting figure will be taken as

thereferenceheight‘X’(Fig.1.9).

Thisheightwillserveasareferencefortheother

units.



Fig.1.8



Fig.1.9





 

TechnicalSetting



9



2)Settingthespinepreparationunit



Millingdiskfeatures:

1) perpendiculartotheclamp

2) The rear platemust be

paralleltotheclampandata

distance of 0.4 ±0.2 mm

inwardsfromtheclamp.

3) on the left  of the milling

cutter disk, the distance

between 'BlockM’ and the

toothmilling disk must be

equaltoX±0.1mm.

4) ontherightsideofthetooth

milling disk, the distance

between 'BlockM’ and the

millingdiskmustbeequalto

(X+0.3)±0.2mm.

A. unitadjustment.

5) the striker plate must be at

0.15mmhorizontallyand1.0

mmvertically from the

millingcutterteeth.

6) Coverfrontfurnituremustbe

more internal than the

movable jaw of 1mm ±

0.5mm.



1)Perpendicularalignmenttestofthe

spinepreparationunit.



Placea50x80mmsquareonitsshorterside

ontothemillingcutterdisk(seeFig.2.2)and

checkforperpendicularalignment.

Positioningtoleranceallowssheets0.05mm

thicktopassthroughbutnot0.1mmones

(onthe80mmside).Ifitdoesnotpass,turn

the4adjustmentscrews,seepoint4A.

Fig.2.1



Fig.2.2



Fig.2.3



TechnicalSetting



10



2)Parallelismtestofthespine

preparationunit.



WhenplacingthesquareasshowninFig.2.4

thegapbetweenthefixedjawandthestriker

plate of the milling cutter must be 0.4±0.2

mm.Thecheckmustbedoneatbothendsof

thestrikerplate.

If the measurements do not correspond,

slightlyloosenthefixingscrews(Fig.2.9)and

move the whole milling cutter unit, then

tightenthescrewsagain.





Fig.2.4



3)Checkofthespinepreparationunit

heightontheleftside.



MeasurethedistancefromBlockMtothe

millingdiskusingthedepthgauge,asinFig.

2.5,makingsurethatyouplacethedepth

gaugeonthetoothasshowninFig.2.6.



On the left side of themilling disk, the

distance between BlockM plane and a tooth

ofthemillingcuttermustbeX±0.1mm.Ifit

is not, adjust the 4 adjustment screws; see

point4A.



Fig.2.5



Fig.2.6



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