jcb G70RS Bedienungsanleitung

1
RS T4F Diesel Generator
G70RS – G125RS
EN - 9818/3700 ISSUE A 02/2020
Quick Start Guide

2Please consult your manual for full information or consult your local dealer.
>
This Quick Reference Guide is to provide quick and simple information to the Operator
and does not include any health and safety aspects. In addition, because of our continual
development of machines, features described in this Quick Reference Guide may differ
from those on your machine. Nor errors and emissions be entirely ruled out
>
This Quick Reference Guide DOES NOT replace the Operators Manual. You MUST
read ALL the disclaimers and safety and other instructions in the Operators Manual
before initially operating this product. Accordingly, no legal claims can be entertained on
the basis of the data, illustrations or descriptions in this Quick Reference Guide.
>
This machine should not be operated by any person who isn’t appropriately qualified or
had the appropriate training.
>
Operation of this machine without periodic maintenance could cause it to malfunction.
>
For more information please contact your JCB Dealer.
Disclaimer

RS T4F Diesel Generator | G70RS – G125RS 3
Disclaimer ..........................................................................................................................................2
Dimensions & volumes .......................................................................................................................4
Key components .................................................................................................................................5
General checks ...................................................................................................................................9
Control panel ................................................................................................................................... 11
Battery isolator .................................................................................................................................20
Multi voltage selection ......................................................................................................................21
Fuel connections ...............................................................................................................................22
Positioning ........................................................................................................................................23
Lifting ...............................................................................................................................................24
Emergency stops ..............................................................................................................................25
Maintenance schedule.......................................................................................................................26
Service checks ..................................................................................................................................27
Your notes ........................................................................................................................................30
Index

4Please consult your manual for full information or consult your local dealer.
Dimensions and volumes
Model G70RS G125R S
3 Phase – 480v – kW (prime power) 56 100
3 Phase – 480v – A 84 151
3 Phase – 208v – kW 56 100
Single phase – 240v – kW 37 66
Dimensions – inches (LxWxH) 126 x 43 x 83 126 x 43 x 83
Weight (operating) – lbs 5739 6615
Dimensions (with trailer) – inches (LxWxH) 182 x 73 x 105 182 x 73 x 105
Weight (operating) with trailer – lbs 7239 8115
Aftertreatment SCR SCR
Fuel tank capacity – US gallon 132 132
Fuel consumption @ 75% PRP – US gallon 3.65 5.42
Fuel autonomy – hours 36 24
DEF tank capacity – US gallon 4.5 4.5
DEF consumption @75% PRP – US gallon 0.12 0.16
DEF autonomy– hours 37. 5 28
Noise level (23ft @ 75% load) 66 66
Fuel – EN590 Diesel fuel types - Auto/C0/C1/C2/C3/C4 BS2869 Class A2
Lube Oil – API CH4-SAE 10W40
Coolant – ASTM D6210
* Wet weight with fuel

RS T4F Diesel Generator | G70RS – G125RS 5
Key components – enclosure
A Trailer
B Front left access door
C Rear left access door
D Front – exhaust system panel
E Rear – air inlet panel
F Rear right access door
G Front right access door
Fig 1
B
D
A
C
E
F
G

6Please consult your manual for full information or consult your local dealer.
Key components – generator
A Cooling filler access point
B Bulkhead
C Radiator
D Battery
E Voltage control rotary switch
F Alternator
G Fuel tank filler
H DEF (Diesel Exhaust Fluid) tank filler
J SCR (Selective Catalytic Reduction)
K Air filter
Fig 2
E
F
C
A
B
D
A
KJ
B
C
HG
FED
A Exhaust system
B Engine
C Skid
D Camlock connections
E Control panel
F Power cable exit

RS T4F Diesel Generator | G70RS – G125RS 7
Key components – engine
A Inlet manifold
B EGR (Exhaust Gas Recirculation) cooler
C Flywheel housing
D Fuel filters – primary & secondary
E ECU (Electronic Control Unit)
F CCV (Crankcase Ventilation) filter
G Engine oil filter
H Engine oil filler
J Engine dipstick
K Throttle
Fig 3
A
B
JK
C
G
H
F
ED
A
C
B
D
E
G
F
H
J
K
A Coolant filler
B Expansion tank
C Radiator
D Charge alternator
E Turbocharger
F Oil sump
G Starter motor
H DEF injector
J SCR
K Air filter

8Please consult your manual for full information or consult your local dealer.
K
C
D
L
A
B
H
J
G
F
E
Key components – control panel
A Panel mount buzzer
B Analogue hour counter
C Digital controller
D Connection box
E Limit switch
F Din rail terminal
G Automatic Voltage Regulator (AVR)
H Breaker
J Test point
K Camlock connections 400A
L Coolant heater and battery charger sockets
Fig 4

RS T4F Diesel Generator | G70RS – G125RS 9
General checks
Before starting the engine
Once you have installed your generator, we
recommend making some important checks before
starting your machine. Points to check include:
> Make sure the battery isolator is at ‘off’
position before carrying out any checks.
> Check all belts, guards and panel covers are
firmly secured.
> Check the installed wiring to ensure all
connections are firmly installed in the correct
position, and that wires are in good condition.
> Make sure the battery connections are secure
and polarity of connections are correct.
> Ensure there is fuel in the fuel tank.
> If the machine has not been run previously,
if it has run out of fuel or if the fuel supply
has been reconnected then the fuel system
must be primed prior to starting. Check for
fuel leaks during this process.
> Check level of coolant in machine radiator,
and top-up if low.
> Check hoses for damage or loose clamps.
> Check level of engine oil using dipstick.
> Check fuel filter/water separator for presence
of water or contaminants.
> Check the position of the 3-way valve to
correct fuel source. Do not run the generator
with the 3-way valve set to the ‘off’ position
(if applicable).
> Visually inspect the engine and alternator for
any signs of damage, water, oil or fuel leaks.
> Make sure that all supplied documents are
kept in the document holder case.
> Always ensure the machine intake and outlet
air vents and grills are not obstructed or
blocked in any way to allow good airflow
through the machine.
> Check the engine intake air filter is correctly
fitted, and that there are no obstructions to
the incoming air.
> Make sure the alternator windings and assembly
are not damp, or dirty. Failure to do so could
result in damage to the alternator windings.
A
Fig 5
A Lever

10 Please consult your manual for full information or consult your local dealer.
General checks
If the windings are damp/dirty contact your
JCB Dealer to schedule a service.
> Make sure all the engine access doors are
closed and secured.
> With the exception of emergency power
generators, the engine should be warmed
up with a reduced load before applying the
full load.
Checks after running
Ensure the electrical load is switched OFF before
stopping the engine.
> Check the battery isolator is at the ‘off’ position.
> Fill the fuel tank. Make sure the filler cap and
the area round the filler opening are clean to
avoid contamination of the fuel.
> Make sure all the engine access doors are
closed and secured.
> If there is a risk of freezing, the cooling system
must contain the correct antifreeze.
> At temperatures below 0°C, prepare for the
next start by connecting the engine heater.
Coolant should be topped up when the engine is
stopped. Make sure enough time is allowed for
the engine/coolant to cool before the radiator cap
is removed.
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