JLG 25AM Gebrauchs- und Pflegehandbuch

Operation and Safety Manual

ANSI

Original Instructions - Keep this manual with the machine at all times.

Model(s)

AM Series

20AM

25AM

30AM

36AM

41AM

P/N - 3121211

November 12, 2014

NOTES:

FOREWORD

3121211 – JLG Lift – a

FOREWARD

This manual is a very important tool! Keep it with the machine at all times.

The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and

operating procedures essential for the safe and proper machine operation for its intended purpose.

Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes

without prior notification. Contact JLG Industries, Inc. for updated information.

FOREWORD

b– JLG Lift – 3121211

SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

DANGER

INDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT

AVOIDED, WILL RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL

WILL HAVE A RED BACKGROUND.

INDICATES A POTENTIALITY HAZARDOUS SITUATION. IF NOT

AVOIDED, COULD RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL

WILL HAVE AN ORANGE BACKGROUND.

CAUTION

INDICATES A POTENTIALITY HAZARDOUS SITUATION. IF NOT

AVOIDED, MAY RESULT IN MINOR OR MODERATE INJURY. IT MAY

ALSO ALERT AGAINST UNSAFE PRACTICES. THIS DECAL WILL HAVE A

YELLOW BACKGROUND.

NOTICE

INDICATES INFORMATION OR A COMPANY POLICY THAT RELATES

DIRECTLY OR INDIRECTLY TO THE SAFETY OF PERSONNEL OR PRO-

TECTION OF PROPERTY.

This is the Safety Alert Symbol. It is used to alert you to the potential personal

injury hazards. Obey all safety messages that follow this symbol to avoid possi-

ble injury or death

FOREWORD

3121211 – JLG Lift – c

THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE-

TINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED

JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY

RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS

PRODUCT.

NOTICE

JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE

OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES,

INC. TO ENSURE THAT THE CURRENT OWNER RECORDS ARE UPDATED

AND ACCURATE.

NOTICE

JLG INDUSTRIES, INC. MUST BE NOTIFIED IMMEDIATELY IN ALL

INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN ACCI-

DENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR

WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROP-

ERTY OR THE JLG PRODUCT.

Contact :

Product Safety and Reliability Department

JLG Industries, Inc.

1 JLG Drive

McConnellsburg, PA 17233

or Your Local JLG Office

(See addresses on manual rear cover)

In USA:

Toll Free: 877-JLG-SAFE (877-554-7233)

Outside USA:

Phone: 717-485-5161

E-mail: ProductSafety@JLG.com

For :

• Accident Reporting

•ProductSafetyPubli-

cations

•CurrentOwner

Updates

• Questions Regarding

Product Safety

• Standards and Regula-

tions Compliance Infor-

mation

• Questions Regarding Spe-

cial Product Applications

• Questions Regarding

Product Modifications

FOREWORD

d– JLG Lift – 3121211

REVISION LOG

Original Issue of Manual . . . . . . . . . . . . . . . . . . . . . . . . July 6, 2005

Manual Revised . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 30, 2006

Manual Revised . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 4, 2007

Manual Revised . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . May 5, 2008

Manual Revised . . . . . . . . . . . . . . . . . . . . . . . . . . . . January 5, 2010

Manual Revised . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 14, 2010

Manual Revised . . . . . . . . . . . . . . . . . . . . . . . . November 12, 2014

TABLE OF CONTENTS

3121211 – JLG Lift – i

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

SECTION - 1 - SAFETY PRECAUTIONS

1.1 GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.2 TRANSPORTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Tipping Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Tilt Back Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

1.3 PRE-OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Electrocution Hazard . . . . . . . . . . . . . . . . . . . . . . . . 1-6

1.4 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

1.5 MAINTENANCE SAFETY PRECAUTIONS . . . . . . . . .1-10

SECTION - 2 - USER RESPONSIBILITIES, MACHINE

PREPARATION, AND INSPECTION

2.1 PERSONNEL TRAINING. . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Operator Training . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Training Supervision . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Operator Responsibility . . . . . . . . . . . . . . . . . . . . . 2-1

2.2 PREPARATION, INSPECTION, AND

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2.3 PRE-START INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . 2-4

2.4 FUNCTION CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

2.5 DAILY WALK-AROUND INSPECTION. . . . . . . . . . . . . 2-5

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

SECTION - 3 - MACHINE CONTROLS AND INDICATORS

3.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.2 CONTROLS AND INDICATORS . . . . . . . . . . . . . . . . . . 3-1

Ground Control Station . . . . . . . . . . . . . . . . . . . . . . 3-1

Manual Descent Valve . . . . . . . . . . . . . . . . . . . . . . . 3-3

Platform Control Station . . . . . . . . . . . . . . . . . . . . . 3-3

3.3 DECAL INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . 3-5

SECTION - 4 - MACHINE OPERATION

4.1 DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.2 OPERATING CHARACTERISTICS AND

LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.3 BATTERY CHARGING & MAINTENANCE -

(DC MODELS ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Battery Maintenance and Safety. . . . . . . . . . . . . . 4-2

Battery Charger Operation . . . . . . . . . . . . . . . . . . . 4-3

Abnormal Cycle Indicator LED. . . . . . . . . . . . . . . . 4-4

TABLE OF CONTENTS

ii – JLG Lift – 3121211

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

4.4 MACHINE SET-UP AND OPERATION. . . . . . . . . . . . . .4-5

Caster Brake Operation . . . . . . . . . . . . . . . . . . . . . . 4-5

Outrigger Installation. . . . . . . . . . . . . . . . . . . . . . . . 4-6

Platform Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Platform Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

4.5 QUICK-CHANGE PLATFORM MOUNTS. . . . . . . . . . .4-9

Platform Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Platform Installation . . . . . . . . . . . . . . . . . . . . . . . . 4-10

4.6 MACHINE SHUT DOWN AND PARK . . . . . . . . . . . . 4-10

4.7 TRANSPORT, LIFTING AND TIE DOWN. . . . . . . . . . 4-11

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Transporting by Pushing. . . . . . . . . . . . . . . . . . . . 4-11

Tilt-Back Assembly Set-up (AM36/AM41) -

Machines Prior to S/N - 0900031618 . . . . . . . . 4-11

Tilt-Back Assembly Set-up (AM36/AM41) -

Machines S/N - 0900031618 to Present . . . . . 4-15

Pickup Truck Loading Device (Option). . . . . . . 4-19

Lifting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23

Machine Tie Down. . . . . . . . . . . . . . . . . . . . . . . . . . 4-23

SECTION - 5 - OPTIONAL EQUIPMENT

5.1 OPTIONAL EQUIPMENT. . . . . . . . . . . . . . . . . . . . . . . . . 5-1

22" x 25" Quick-Change Platform . . . . . . . . . . . . . 5-1

26" x 26" Quick-Change Platform . . . . . . . . . . . . . 5-1

28" x 26" Quick-Change Platform . . . . . . . . . . . . . 5-1

25" x 26" Step-in Molded Platform

w/Swing-up Gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Tool Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Fluorescent Tube Caddy . . . . . . . . . . . . . . . . . . . . . 5-1

Crane Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Straddle Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Ladder for Straddle Extension . . . . . . . . . . . . . . . . 5-1

Extra Power Pack (Battery, Charger & Case) . . . 5-2

Platform Auxiliary Power Lowering Device . . . . 5-2

Laser Positioning Device . . . . . . . . . . . . . . . . . . . . . 5-2

Hour Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Machine Cycle Counter Meter . . . . . . . . . . . . . . . . 5-2

TABLE OF CONTENTS

3121211 – JLG Lift – iii

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

5.2 AM-SE - STRADDLE EXTENSION –

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Straddle Adaptor Wiring Components . . . . . . . 5-3

Straddle Adaptor Wiring Installation . . . . . . . . . 5-3

AM-SE - Straddle Extension –

Set-up And Operation . . . . . . . . . . . . . . . . . . . . . . . . 5-7

Straddle Extension - Components. . . . . . . . . . . . 5-7

Mounting - Straddle Extension to AM . . . . . . . . 5-7

Positioning Straddle Unit and

Lifting AM Machine. . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

Lowering AM Machine on Straddle Unit . . . . . 5-10

Straddle and AM Machine Disassembly . . . . . 5-11

SECTION - 6 - EMERGENCY PROCEDURES

6.1 GENERAL INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . 6-1

6.2 EMERGENCY OPERATION . . . . . . . . . . . . . . . . . . . . . . . 6-1

Operator Unable to Control Machine. . . . . . . . . 6-1

Platform Caught Overhead . . . . . . . . . . . . . . . . . . 6-1

Righting of Tipped Machine . . . . . . . . . . . . . . . . . 6-1

6.3 INCIDENT NOTIFICATION . . . . . . . . . . . . . . . . . . . . . . . 6-2

SECTION - 7 - GENERAL SPECIFICATIONS AND OPERATOR

MAINTENANCE

7.1 INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7.2 GENERAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . 7-2

Machine Specifications . . . . . . . . . . . . . . . . . . . . 7-2

Electrical Specifications . . . . . . . . . . . . . . . . . . . . 7-3

Battery Specifications . . . . . . . . . . . . . . . . . . . . . . . 7-3

Platform Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

Machine Component Weights . . . . . . . . . . . . . 7-5

Serial Number Locations . . . . . . . . . . . . . . . . . . . . . 7-5

7.3 OPERATOR MAINTENANCE . . . . . . . . . . . . . . . . . . . . . 7-6

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

Battery Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . 7-7

7.4 SUPPLEMENTAL INFORMATION . . . . . . . . . . . . . . . 7-10

SECTION - 8 - INSPECTION AND REPAIR LOG

LIST OF FIGURES

2-1. Daily Walk-Around inspection. . . . . . . . . . . . . . . . . . 2-7

3-1. Ground Control Station.. . . . . . . . . . . . . . . . . . . . . . . . 3-2

3-2. Manual Descent Valve Location.. . . . . . . . . . . . . . . . 3-3

3-3. Manual Descent Valve Location.. . . . . . . . . . . . . . . . 3-4

3-4. Platform Control Station.. . . . . . . . . . . . . . . . . . . . . . . 3-4

TABLE OF CONTENTS

iv – JLG Lift – 3121211

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

3-5. Decal Installation. (ANSI/CSA)

(Machines prior to S/N-0900031618) . . . . . . . . . . . .3-5

3-6. Decal Installation (CE)

(Machines prior to S/N-0900031618) . . . . . . . . . . . .3-8

3-7. Decal Installation. (ANSI/CSA)

(Machines S/N-0900031618 to Present). . . . . . . . 3-11

3-8. Decal Installation (CE)

(Machines S/N-0900031618 to Present). . . . . . . . 3-14

4-1. Battery Fluid Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

4-2. Battery Box and Charger Assembly.

(D.C. Model Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3

4-3. Dual Voltage Charger - Front Panel. . . . . . . . . . . . . .4-4

4-4. Setting & Releasing Caster Brake . . . . . . . . . . . . . . . .4-5

4-5. Outrigger Installation. . . . . . . . . . . . . . . . . . . . . . . . . . .4-7

4-6. Quick Change Platform Mount. . . . . . . . . . . . . . . . . .4-9

4-7. Tilt-Back Assembly Set-Up.. . . . . . . . . . . . . . . . . . . . 4-12

4-8. Tilt-Back Assembly Set-Up -

Machines S/N - 0900031618 to Present. . . . . . . . 4-16

4-9. Tilt-Back Assembly Set-Up -

Machines S/N - 0900031618 to Present. . . . . . . . . . . . . . . 4-17

4-10. Tilt-Back Assembly Set-Up -

Machines S/N - 0900031618 to Present. . . . . . . . . . . . . . . 4-18

4-11. Loading Machine onto Bed of Pick-Up Truck. . . 4-20

5-1. Hour Meter Location. (Option) . . . . . . . . . . . . . . . . . .5-2

5-2. SE-Adapter - Wiring - Grommet & Spring Clip

Mounting Hole Locations.

(Same For Both Sides) . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

5-3. Straddle Adapter Wiring Harness to AM Wiring

Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

5-4. Straddle Extension Component Assembly. . . . . . . 5-8

5-5. Side Lifting Rail - Quick Release Pins.. . . . . . . . . . . 5-11

LIST OF TABLES

1-1 Minimum Approach Distance (M.A.D.) . . . . . . . . . . 1-6

2-1 Inspection and Maintenance Table . . . . . . . . . . . . . 2-3

3-1 Decal Installation Chart (ANSI and CSA). . . . . . . . . 3-6

3-2 Decal Installation Chart (CE Specification) . . . . . . 3-9

3-3 Decal Installation Chart (ANSI and CSA). . . . . . . . 3-12

3-4 Decal Installation Chart (CE Specification) . . . . . 3-15

4-1 Maximum Platform Capacity. . . . . . . . . . . . . . . . . . . . 4-8

4-2 AM Machine Gross Weights. . . . . . . . . . . . . . . . . . . 4-23

7-1 Lubrication Specifications . . . . . . . . . . . . . . . . . . . . . . 7-6

7-2 Lubrication Intervals for Various Components. . . 7-9

8-1 Inspection and Repair Log. . . . . . . . . . . . . . . . . . . . . . 8-1

Andere Handbücher für 25AM

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere JLG Hebesystem Handbücher

JLG

JLG E300AJ Gebrauchs- und Pflegehandbuch

JLG

JLG 600SJC Installations- und Benutzerhandbuch

JLG

JLG T500J Installations- und Benutzerhandbuch

JLG

JLG 400SJ Gebrauchs- und Pflegehandbuch

JLG

JLG 1532E3 Gebrauchs- und Pflegehandbuch

JLG

JLG E600 Installations- und Benutzerhandbuch

JLG

JLG 1932RS/6RS Installations- und Benutzerhandbuch

JLG

JLG 120HX Installations- und Benutzerhandbuch

JLG

JLG 1230ES Gebrauchs- und Pflegehandbuch

JLG

JLG Skytrak 6036 Gebrauchs- und Pflegehandbuch

JLG

JLG 10msp Installations- und Benutzerhandbuch

JLG

JLG 330CRT Bedienungsanleitung

JLG

JLG 600A Gebrauchs- und Pflegehandbuch

JLG

JLG 450A Installations- und Benutzerhandbuch

JLG

JLG 4108AN Gebrauchs- und Pflegehandbuch

JLG

JLG 10msp Gebrauchs- und Pflegehandbuch

JLG

JLG 740AJ Installations- und Benutzerhandbuch

JLG

JLG LIFTLUX 210-25 Gebrauchs- und Pflegehandbuch

JLG

JLG 450A II Series Installations- und Benutzerhandbuch

JLG

JLG LiftPod FS80 Installations- und Benutzerhandbuch

JLG

JLG DVL Series Gebrauchs- und Pflegehandbuch

JLG

JLG 1930ES Gebrauchs- und Pflegehandbuch

JLG

JLG sky trak mmv Bedienungsanleitung

JLG

JLG 3369electric Installations- und Benutzerhandbuch

Beliebte Hebesystem Handbücher anderer Marken

morse

morse 82H-124 Bedienungsanleitung

Braun

Braun NL955 Series Bedienungsanleitung

haacon

haacon 1889.10 Bedienungsanleitung

Protekt

Protekt AT 252 Bedienungsanleitung

R. Beck Maschinenbau

R. Beck Maschinenbau HS 600 Bedienungsanleitung

Nova Technology International, LLC

Nova Technology International, LLC NAS Series Bedienungsanleitung

Genie

Genie Z-60/34 Bedienungsanleitung

Screen Technics

Screen Technics INTERFIT Vertical Up Lift Bedienungsanleitung

Mortuary Lift

Mortuary Lift ULTIMATE 1000 Bedienungsanleitung

Custom Equipment

Custom Equipment Hy-Brid 3 Series Programmierhandbuch

Custom Equipment

Custom Equipment Hy-Brid Lifts 2 Series Programmierhandbuch

Hy-Brid Lifts

Hy-Brid Lifts HB-P3.6 Programmierhandbuch

BERG

BERG BeNomic EasyLeaf Bedienungsanleitung

Powermate

Powermate LiftGate LG-3 Bedienungsanleitung

Snorkel

Snorkel TM12 Series Bedienungsanleitung

Terberg

Terberg OMNIDEKA Bedienungsanleitung

Harmar Mobility

Harmar Mobility AL625 Betriebsanleitung

Rotary

Rotary SPO16 Bedienungsanleitung