JLG AM Series Gebrauchs- und Pflegehandbuch

Operation and Safety Manual

ANSI

Original Instructions - Keep this manual with the machine at all times.

AS/NZS

Models

AM Series

25AM

30AM

38AM

PVC 2002

31215807

February 10, 2020 - Rev B

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WARNING

Operating, servicing and maintaining this vehicle or equipment

can expose you to chemicals including engine exhaust, carbon

monoxide, phthalates, and lead, which are known to the State of

California to cause cancer and birth defects or other

reproductive harm. To minimize exposure, avoid breathing

exhaust, do not idle the engine except as necessary, service your

vehicle or equipment in a well-ventilated area and wear gloves

or wash your hands frequently when servicing. For more

information go to www.P65Warnings.ca.gov.

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FOREWORD

31215807 a

FOREWARD

The Mobile Elevating Work Platform (MEWP) models covered in this manual are designed and tested to meet

or exceed various compliance standards. Please refer to the manufacturer’s nameplate affixed to the subject

MEWP for specific standard compliance information.

This manual is a very important tool! Keep it with the machine at all times.

The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and

operating procedures essential for the safe and proper machine operation for its intended purpose.

Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes

without prior notification. Contact JLG Industries, Inc. for updated information.

Refer to www.JLG.com for Warranty, Production Registration, and other machine-related documentation.

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FOREWORD

b31215807

SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

DANGER

INDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT

AVOIDED, WILL RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL

WILL HAVE A RED BACKGROUND.

IN DIC ATES A POTENTIALIT Y HA ZARDOUS SITUATION. IF NOT

AVOIDED, COULD RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL

WILL HAVE AN ORANGE BACKGROUND.

CAUTION

INDICATES A POTENTIALIT Y HAZARDOUS SITUATION. IF NOT

AVOIDED, MAY RESULT IN MINOR OR MODERATE INJURY. IT MAY

ALSO ALERT AGAINST UNSAFE PRACTICES. THIS DECAL WILL HAVE A

YELLOW BACKGROUND.

NOTICE

INDICATES INFORMATION OR A COMPANY POLIC Y THAT RELATES

DIRECTLY OR INDIRECTLY TO THE SAFETY OF PERSONNEL OR PRO-

TECTION OF PROPERTY.

This is the Safety Alert Symbol. It is used to alert you to the potential personal

injury hazards. Obey all safety messages that follow this symbol to avoid possi-

ble injury or death

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FOREWORD

31215807 c

THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE-

TINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED

JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFET Y

RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS

PRODUCT.

NOTICE

JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE

OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES,

INC. TO ENSURE THAT THE CURRENT OWNER RECORDS ARE UPDATED

AND ACCURATE.

NOTICE

JLG INDUSTRIES, INC. MUST BE NOTIFIED IMMEDIATELY IN ALL

INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN ACCI-

DENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR

WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROP-

ERTY OR THE JLG PRODUCT.

Contact :

Product Safety and Reliability Department

JLG Industries, Inc.

13224 Fountainhead Plaza

Hagerstown, MD 21742

USA

or Your Local JLG Office

(See addresses on manual rear cover)

In USA:

Toll Free: 877-JLG-SAFE (877-554-7233)

Outside USA:

Phone: 240-420-2661

Fax: 301-745-3713

E-mail: ProductSafety@JLG.com

For :

• Accident Reporting

• Product Safety Publi-

cations

• Current Owner

Updates

• Questions Regarding

Product Safety

• Standards and Regula-

tions Compliance Infor-

mation

• Questions Regarding Spe-

cial Product Applications

• Questions Regarding

Product Modifications

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FOREWORD

d31215807

REVISION LOG

Original Issue A - October 3, 2019

Revised B - February 10, 2020

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TABLE OF CONTENTS

31215807 i

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

SECTION - - FOREWARD

SECTION - - SAFETY ALERT SYMBOLS AND SAFETY SIGNAL

WORDS

Contact : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-c

In USA: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-c

Outside USA: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-c

SECTION - - REVISION LOG

SECTION - 1 - SAFETY PRECAUTIONS

1.1 GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.2 TRANSPORTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Tipping Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Tilt Back Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

1.3 PRE-OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Electrocution Hazard . . . . . . . . . . . . . . . . . . . . . . . . 1-6

1.4 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

1.5 MAINTENANCE SAFETY PRECAUTIONS . . . . . . . . .1-10

SECTION - 2 - USER RESPONSIBILITIES, MACHINE PREPARA-

TION, AND INSPECTION

2.1 PERSONNEL TRAINING . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Operator Training. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Training Supervision . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Operator Responsibility . . . . . . . . . . . . . . . . . . . . . . 2-2

Machine Familiarization. . . . . . . . . . . . . . . . . . . . . . 2-2

2.2 PREPARATION, INSPECTION, AND MAINTENANCE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2.3 PRE-START INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . 2-4

2.4 FUNCTION CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

2.5 DAILY WALK-AROUND INSPECTION. . . . . . . . . . . . . 2-5

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

SECTION - 3 - MACHINE CONTROLS AND INDICATORS

3.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.2 CONTROLS AND INDICATORS . . . . . . . . . . . . . . . . . . 3-1

Ground Control Station . . . . . . . . . . . . . . . . . . . . . . 3-1

Manual Descent Valve . . . . . . . . . . . . . . . . . . . . . . . 3-3

Platform Control Station . . . . . . . . . . . . . . . . . . . . . 3-3

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TABLE OF CONTENTS

ii 31215807

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

3.3 DECAL INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . .3-5

SECTION - 4 - MACHINE OPERATION

4.1 DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4.2 OPERATING CHARACTERISTICS AND LIMITATIONS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.3 BATTERY CHARGING & MAINTENANCE - (DC MODELS

ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

Battery Maintenance and Safety . . . . . . . . . . . . . 4-2

Battery Charger Operation . . . . . . . . . . . . . . . . . . . 4-3

Abnormal Cycle Indicator LED. . . . . . . . . . . . . . . . 4-4

4.4 MACHINE SET-UP AND OPERATION. . . . . . . . . . . . . .4-5

Caster Brake Operation . . . . . . . . . . . . . . . . . . . . . . 4-5

Outrigger Installation . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Platform Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Platform Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

4.5 QUICK-CHANGE PLATFORM MOUNTS. . . . . . . . . . .4-9

Platform Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Platform Installation . . . . . . . . . . . . . . . . . . . . . . . . 4-10

4.6 MACHINE SHUT DOWN AND PARK . . . . . . . . . . . . 4-10

4.7 TRANSPORT, LIFTING AND TIE DOWN. . . . . . . . . . 4-11

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Transporting by Pushing. . . . . . . . . . . . . . . . . . . . 4-11

Tilt-Back Assembly Set-up (AM38) . . . . . . . . . . 4-12

Pickup Truck Loading Device (Option) . . . . . . . 4-16

Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20

Machine Tie Down . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20

SECTION - 5 - OPTIONAL EQUIPMENT

5.1 OPTIONAL EQUIPMENT. . . . . . . . . . . . . . . . . . . . . . . . . 5-1

22" x 22" Quick-Change Platform (Not Available in

CE Markets) 5-1

26" x 26" Quick-Change Platform (Not Available in

CE Markets) 5-1

28" x 26" Quick-Change Platform (Not Available in

CE Markets) 5-1

Tool Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Fluorescent Tube Caddy . . . . . . . . . . . . . . . . . . . . . 5-1

Crane Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Extra Power Pack (Battery, Charger & Case) . . . 5-1

Platform Auxiliary Power Lowering Device . . . . 5-1

Hour Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

SECTION - 6 - EMERGENCY PROCEDURES

6.1 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . 6-1

6.2 EMERGENCY OPERATION . . . . . . . . . . . . . . . . . . . . . . . 6-1

Operator Unable to Control Machine . . . . . . . . . 6-1

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TABLE OF CONTENTS

31215807 iii

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

Platform Caught Overhead . . . . . . . . . . . . . . . . . . 6-1

Righting of Tipped Machine . . . . . . . . . . . . . . . . . 6-2

6.3 INCIDENT NOTIFICATION . . . . . . . . . . . . . . . . . . . . . . . 6-2

SECTION - 7 - GENERAL SPECIFICATIONS AND OPERATOR

MAINTENANCE

7.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7.2 GENERAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . 7-2

Machine Specifications . . . . . . . . . . . . . . . . . . . . 7-2

Electrical Specifications . . . . . . . . . . . . . . . . . . . 7-3

Battery Specifications . . . . . . . . . . . . . . . . . . . . . . 7-3

Platform Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

Machine Component Weights . . . . . . . . . . . . . 7-5

Serial Number Locations. . . . . . . . . . . . . . . . . . . . . 7-5

7.3 OPERATOR MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . 7-6

Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . 7-7

7.4 SUPPLEMENTAL INFORMATION . . . . . . . . . . . . . . . .7-10

SECTION - 8 - INSPECTION AND REPAIR LOG

LIST OF FIGURES

2-1. Daily Walk-Around inspection. . . . . . . . . . . . . . . . . . 2-7

3-1. Ground Control Station.. . . . . . . . . . . . . . . . . . . . . . . . 3-2

3-2. Manual Descent Valve Location.. . . . . . . . . . . . . . . . 3-3

3-3. Platform Control Station.. . . . . . . . . . . . . . . . . . . . . . . 3-4

3-4. Decal Installation. (ANSI/CSA) . . . . . . . . . . . . . . . . . . 3-5

3-5. Decal Installation (CE and AUS). . . . . . . . . . . . . . . . . 3-8

4-1. Battery Fluid Level.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4-2. Battery Box and Charger Assembly.

(D.C. Model Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

4-3. Dual Voltage Charger - Front Panel. . . . . . . . . . . . . 4-4

4-4. Setting & Releasing Caster Brake . . . . . . . . . . . . . . . 4-5

4-5. Outrigger Installation.. . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

4-6. Quick Change Platform Mount.. . . . . . . . . . . . . . . . . 4-9

4-7. Tilt-Back Assembly Set-Up . . . . . . . . . . . . . . . . . . . . 4-13

4-8. Tilt-Back Assembly Set-Up . . . . . . . . . . . . . . . . . . . . 4-14

4-9. Tilt-Back Assembly Set-Up . . . . . . . . . . . . . . . . . . . . 4-15

4-10. Loading Machine onto Bed of Pick-Up Truck. . . 4-17

5-1. Hour Meter Location. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

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