JLG 1350SJP Gebrauchs- und Pflegehandbuch

RAMIRENT

Operation and Safety Manual

ANSI

Original Instructions - Keep this manual with the machine at all times.

Boom Lift Models

1200SJP

1350SJP

3121141

October 7, 2013

RAMIRENT

FOREWORD

3121141 – JLG Lift – a

FOREWORD

This manual is a very important tool! Keep it with the machine at all times.

The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and

operating procedures essential for the safe and proper machine operation for its intended purpose.

Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes

without prior notification. Contact JLG Industries, Inc. for updated information.

RAMIRENT

FOREWORD

b– JLG Lift – 3121141

SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

INDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT

AVOIDED, WILL RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL

WILL HAVE A RED BACKGROUND.

INDICATES A POTENTIALLY HAZARDOUS SITUATION. IF NOT AVOIDED,

MAY RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL WILL HAVE

AN ORANGE BACKGROUND.

INDICATES A POTENTIALLY HAZARDOUS SITUATION. IF NOT AVOIDED,

MAY RESULT IN MINOR OR MODERATE INJURY. IT MAY ALSO ALERT

AGAINST UNSAFE PRACTICES. THIS DECAL WILL HAVE A YELLOW

BACKGROUND.

INDICATES INFORMATION OR A COMPANY POLICY THAT RELATES

DIRECTLY OR INDIRECTLY TO THE SAFETY OF PERSONNEL OR PRO-

TECTION OF PROPERTY.

This is the Safety Alert Symbol. It is used to alert you to the potential personal

injury hazards. Obey all safety messages that follow this symbol to avoid possible

injury or death

RAMIRENT

FOREWORD

3121141 – JLG Lift – c

THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE-

TINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED

JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY-

RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS

PRODUCT.

JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE

OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES,

INC. TO ENSURE THAT THE CURRENT OWNER RECORDS ARE

UPDATED AND ACCURATE.

JLG INDUSTRIES, INC. MUST BE NOTIFIED IMMEDIATELY IN ALL

INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN

ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR

WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROP-

ERTY OR THE JLG PRODUCT.

Contact:

Product Safety and Reliability Department

JLG Industries, Inc.

13224 Fountainhead Plaza

Hagerstown, MD 21742

USA

or Your Local JLG Office

(See addresses on inside of manual cover)

In USA:

Toll Free: 877-JLG-SAFE (877-554-7233)

Outside USA:

Phone: 240-420-2661

Fax: 301-745-3713

E-mail: [email protected]

For:

• Accident Reporting

• Product Safety Publica-

tions

• Current Owner Updates

• Questions Regarding

Product Safety

• Standards and Regulations

Compliance Information

• Questions Regarding Spe-

cial Product Applications

• Questions Regarding Prod-

uct Modifications

RAMIRENT

FOREWORD

d– JLG Lift – 3121141

REVISION LOG

Original Issue - May 24, 2002

Revised - June 14, 2002

Revised - November 1, 2002

Revised - January 15, 2003

Revised - May 3, 2005

Revised - August 30, 2005

Revised - January 12, 2006

Revised - June 19, 2006

Revised - July 17, 2006

Revised - December 1, 2006

Revised - April 11, 2007

Revised - June 19, 2008

Revised - November 19, 2009

Revised - August 30, 2010

Revised - November 3, 2010

Revised - June 2, 2011

Revised - September 20, 2012

Revised - October 7, 2013

RAMIRENT

TABLE OF CONTENTS

3121141 – JLG Lift – i

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

SECTION - 1 - SAFETY PRECAUTIONS

1.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1.2 PRE-OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

Operator Training and Knowledge . . . . . . . . . . . 1-1

Workplace Inspection. . . . . . . . . . . . . . . . . . . . . 1-2

Machine Inspection . . . . . . . . . . . . . . . . . . . . . . 1-2

1.3 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Trip and Fall Hazards . . . . . . . . . . . . . . . . . . . . . 1-3

Electrocution Hazards . . . . . . . . . . . . . . . . . . . . 1-4

Tipping Hazards . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Crushing and Collision Hazards. . . . . . . . . . . . . 1-7

1.4 TOWING, LIFTING, AND HAULING . . . . . . . . . . . . .1-8

1.5 ADDITIONAL HAZARDS / SAFETY . . . . . . . . . . . . .1-9

SECTION - 2 - USER RESPONSIBILITIES, MACHINE PREPA-

RATION, AND INSPECTION

2.1 PERSONNEL TRAINING . . . . . . . . . . . . . . . . . . . . .2-1

Operator Training . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Training Supervision. . . . . . . . . . . . . . . . . . . . . . 2-1

Operator Responsibility . . . . . . . . . . . . . . . . . . . 2-1

2.2 PREPARATION, INSPECTION, AND

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

Pre-Start Inspection . . . . . . . . . . . . . . . . . . . . . . 2-4

Function Check. . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Boom Control System Check Procedure . . . . . . 2-6

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

2.3 OSCILLATING AXLE LOCKOUT TEST

(IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

SECTION - 3 - MACHINE CONTROLS AND INDICATORS

3.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.2 CONTROLS AND INDICATORS . . . . . . . . . . . . . . . 3-1

Ground Control Station . . . . . . . . . . . . . . . . . . . . 3-1

Ground Control Indicator Panel . . . . . . . . . . . . . 3-5

Platform Station . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Platform Control Indicator Panel . . . . . . . . . . . . 3-15

SECTION - 4 - MACHINE OPERATION

4.1 DESCRIPTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.2 BOOM OPERATING CHARACTERISTICS AND

LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Controlled Arc . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Envelope Tracking. . . . . . . . . . . . . . . . . . . . . . . . 4-3

Controlled Angle . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Swing Speed Proportioning . . . . . . . . . . . . . . . . 4-3

Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

RAMIRENT

TABLE OF CONTENTS

ii – JLG Lift – 3121141

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

4.3 CAPACITY SELECT . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

4.4 ENGINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . 4-5

Starting Procedure. . . . . . . . . . . . . . . . . . . . . . . 4-5

Shutdown Procedure . . . . . . . . . . . . . . . . . . . . . 4-5

Fuel Reserve / Shut-Off System. . . . . . . . . . . . . 4-6

4.5 TRAVELING (DRIVING) . . . . . . . . . . . . . . . . . . . . . . 4-8

Traveling Forward and Reverse. . . . . . . . . . . . . 4-9

4.6 STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

4.7 EXTENDING THE AXLES . . . . . . . . . . . . . . . . . . . . 4-9

4.8 PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Platform Level Adjustment . . . . . . . . . . . . . . . . 4-11

Platform Rotation . . . . . . . . . . . . . . . . . . . . . . . 4-11

4.9 BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Swinging the Boom . . . . . . . . . . . . . . . . . . . . . 4-12

Raising and Lowering the Boom . . . . . . . . . . . 4-12

Telescoping the Boom. . . . . . . . . . . . . . . . . . . 4-12

Swinging the Jib. . . . . . . . . . . . . . . . . . . . . . . . 4-12

4.10 FUNCTION SPEED CONTROL . . . . . . . . . . . . . . . 4-12

4.11 EMERGENCY TOWING . . . . . . . . . . . . . . . . . . . . . 4-13

4.12 SHUT DOWN AND PARK . . . . . . . . . . . . . . . . . . . 4-14

4.13 LIFTING AND TIE DOWN. . . . . . . . . . . . . . . . . . . . 4-14

Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

Tie Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15

4.14 STOWING THE JIB FOR TRANSPORT . . . . . . . . .4-15

SECTION - 5 - EMERGENCY PROCEDURES

5.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

5.2 INCIDENT NOTIFICATION . . . . . . . . . . . . . . . . . . . .5-1

5.3 EMERGENCY OPERATION . . . . . . . . . . . . . . . . . . .5-1

Operator Unable to Control Machine . . . . . . . . . 5-1

Platform or Boom Caught Overhead . . . . . . . . . 5-2

Boom Movement Prevented By Boom Control

System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5.4 EMERGENCY TOWING PROCEDURES . . . . . . . . .5-2

SECTION - 6 - GENERAL SPECIFICATIONS & OPERATOR

MAINTENANCE

6.1 INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6.2 OPERATING SPECIFICATIONS. . . . . . . . . . . . . . . .6-1

Dimensional Data . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Engine Data - Deutz Prior to S/N 0300127698. . 6-4

Engine Data - Deutz S/N 0300127698 to

Present . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

Engine Data - Caterpillar . . . . . . . . . . . . . . . . . . 6-5

Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

RAMIRENT

TABLE OF CONTENTS

3121141 – JLG Lift – iii

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

Major Component Weights. . . . . . . . . . . . . . . . . 6-9

6.3 OPERATOR MAINTENANCE . . . . . . . . . . . . . . . . .6-15

6.4 TIRES & WHEELS . . . . . . . . . . . . . . . . . . . . . . . . .6-23

Tire Inflation . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23

Tire Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23

Tire Replacement . . . . . . . . . . . . . . . . . . . . . . . 6-24

Wheel Replacement . . . . . . . . . . . . . . . . . . . . . 6-24

Wheel Installation . . . . . . . . . . . . . . . . . . . . . . . 6-24

6.5 SUPPLEMENTAL INFORMATION . . . . . . . . . . . . .6-26

SECTION - 7 - INSPECTION AND REPAIR LOG

LIST OF FIGURES

2-1. Basic Nomenclature. . . . . . . . . . . . . . . . . . . . . . . . .2-7

2-2. Daily Walk-Around Inspection - Sheet 1 of 3 . . . . . .2-8

2-3. Daily Walk-Around Inspection - Sheet 2 of 3 . . . . . .2-9

2-4. Daily Walk-Around Inspection - Sheet 3 of 3 . . . . .2-10

3-1. Ground Control Station . . . . . . . . . . . . . . . . . . . . . .3-2

3-2. Ground Control Indicator Panel. . . . . . . . . . . . . . . .3-5

3-3. Platform Control Console - Prior to S/N 79596 . . . .3-8

3-4. Platform Control Console - S/N 79596 to 93078 . . .3-9

3-5. Platform Control Console - w/Boom Control

Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10

3-6. Platform Control Indicator Panel -

Prior to S/N 79596 . . . . . . . . . . . . . . . . . . . . . . . .3-16

3-7. Platform Control Indicator Panel - S/N 79596 to

Present . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17

3-8. Fuel Level Indicator. . . . . . . . . . . . . . . . . . . . . . . . 3-19

4-1. Position of Least Forward Stability . . . . . . . . . . . . . 4-7

4-2. Position of Least Backward Stability . . . . . . . . . . . 4-8

4-3. Grade and Side Slopes . . . . . . . . . . . . . . . . . . . . 4-10

4-4. Drive Disconnect Hub. . . . . . . . . . . . . . . . . . . . . . 4-13

4-5. Lifting and Tie Down Chart - Sheet 1 of 2. . . . . . . 4-16

4-6. Lifting and Tie Down Chart - Sheet 2 of 2. . . . . . . 4-17

4-7. Decal Location Sheet 1 of 5 . . . . . . . . . . . . . . . . . 4-18

4-8. Decal Location Sheet 2 of 5 . . . . . . . . . . . . . . . . . 4-19

4-9. Decal Location Sheet 3 of 5 . . . . . . . . . . . . . . . . . 4-20

4-10. Decal Location Sheet 4 of 5 . . . . . . . . . . . . . . . . . 4-21

4-11. Decal Location Sheet 5 of 5 . . . . . . . . . . . . . . . . . 4-22

6-1. Engine Operating Temperature Specifications - Deutz

- Sheet 1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

6-2. Engine Operating Temperature Specifications - Deutz

- Sheet 2 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11

6-3. Engine Operating Temperature Specifications -

Caterpillar - Sheet 1 of 2 . . . . . . . . . . . . . . . . . . . 6-12

6-4. Engine Operating Temperature Specifications -

Caterpillar - Sheet 2 of 2 . . . . . . . . . . . . . . . . . . . 6-13

6-5. Lubrication and Maintenance Point Location. . . . 6-14

RAMIRENT

TABLE OF CONTENTS

iv – JLG Lift – 3121141

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

LIST OF TABLES

1-1 Minimum Approach Distances (M.A.D.) . . . . . . . . . 1-5

1-2 Beaufort Scale (For Reference Only) . . . . . . . . . . 1-10

2-1 Inspection and Maintenance Table . . . . . . . . . . . . . 2-3

4-1 Decal Legend - Prior to S/N 0300141473 . . . . . . . 4-23

4-2 Decal Legend - S/N 0300141473 to Present. . . . . 4-27

6-1 Operating Specifications - Prior to

S/N 0300141473 . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6-2 Operating Specifications - S/N 0300141473 to

Present . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

6-3 Dimensional Data. . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

6-4 Chassis Specifications. . . . . . . . . . . . . . . . . . . . . . . 6-3

6-5 Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

6-6 Tire Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

6-7 Deutz BF4M2011 Specifications . . . . . . . . . . . . . . . 6-4

6-8 Deutz TD2011L4 Specifications . . . . . . . . . . . . . . . 6-5

6-9 Caterpillar 3.4T Specifications. . . . . . . . . . . . . . . . . 6-5

6-10 Hydraulic Oil Specifications. . . . . . . . . . . . . . . . . . . 6-6

6-11 Mobilfluid 424 Specs . . . . . . . . . . . . . . . . . . . . . . . . 6-6

6-12 Mobil DTE 13M Specs . . . . . . . . . . . . . . . . . . . . . . . 6-7

6-13 UCon Hydrolube HP-5046. . . . . . . . . . . . . . . . . . . . 6-7

6-14 Mobil EAL H 46 Specs. . . . . . . . . . . . . . . . . . . . . . . 6-8

6-15 Exxon Univis HVI 26 Specs . . . . . . . . . . . . . . . . . . . 6-8

6-16 Component Weights . . . . . . . . . . . . . . . . . . . . . . . . 6-9

6-17 Lubrication Specifications . . . . . . . . . . . . . . . . . . . 6-15

6-18 Wheel Torque Chart . . . . . . . . . . . . . . . . . . . . . . . 6-25

7-1 Inspection and Repair Log . . . . . . . . . . . . . . . . . . . 7-1

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