Johnson Controls H Series Bedienungsanleitung

Product Bulletin VG8300N & H

Issue Date 05 2009

Order No. DS 10.485 E

VG8300N & H Series PN 16 & PN 25, DN 40 - DN 150

Balanced Pressure Nodular Iron Flanged Valves

Introduction

The VG8300N PN 16 and VG8300H PN 25

valve series are designed primarily to

regulate the flow of water and steam in

response to the demand of a controller, in

heating, ventilating and air conditioning

systems.

These two-way Push-Down-To-Close,

nodular cast iron valves have a specially

designed plug, which through specific

balancing of pressures allows higher close-

off pressures with standard actuator

combinations.

The VG8300N and VG8300H valves can be

used with a variety of Johnson Controls

pneumatic and electric actuators.

VG8300N and VG8300H Valves

(With VA1000 Actuator)

Features and Benefits

Balanced pressure valve. Cost saving technology, expensive high thrust

actuators no longer necessary.

PN 16 & PN 25 rated valves available. Johnson Controls flanged valve program covers a

wide range of applications (body ratings PN 6,

PN 10, PN 16, & PN 25).

Nodular iron valve bodies. Compact, lighter and more ductile than ordinary cast

iron (EN-GJS-400-15-LT: PN 16)

(EN-GJS-400-18-LT: PN 25).

Stainless steel stem-plug-welded seat area

combination.

Provides stability and durability.

Pneumatic and electric actuators available. Allows optimum choice of actuator.

Use of standard Johnson Controls spring

loaded, self-adjusting Teflon-Viton-Teflon

V-ring packing.

Reliable, field-proven seal applicable to wide

operating temperature range. No readjustment

required.

Low leakage rate. Provides maximum energy efficiency.

Slotted stem for Johnson Controls coupler. Simple and robust quick-fit coupler system reduces

installation costs.

Valves are silicon free. No silicon particles floating free.

2 VG8300N & H

Application Overview

Valve bodies are made of nodular cast iron and

are available in sizes from 40 mm to 150 mm.

Flanged connections comply with EN and DIN

standards. These valves also comply with

Pressure Equipment Directives (PED).

Information regarding the CE mark can be found

on the valve ID plate. The valve trim and seat

edge are made of stainless steel. The valve

packing consists of spring loaded Viton-Teflon V-

rings.

The VG8300N & H Bonnet

The valve design incorporates a pressure

equalisation chamber above the valve plug. A

connection between the chamber and the area

beneath the plug allows fluid pressures on both

sides of the plug to find a balance. This means

that with higher close-off pressures, the actuator

required to close the valve need not be of as high

a thrust as would be necessary for a normal valve

under similar conditions.

The VG8300N and VG8300H valve series are

available in two-way PDTC configuration.

These two-way valves have an equal percentage

flow characteristic. An arrow is embossed on one

side of the valve body indicating the direction of

flow for correct installation.

The upper operating fluid temperature range limit

of the VG8300N is 180°C and 200°C for the

VG8300H.

Models where packing includes an optional cup

for glycerine anti-freeze are available for fluid

temperatures as low as -10°C for the VG8300N

and -20 °C for the VG8300H.

Note: This option is imperative where

temperatures can fall below 0°C

A variety of electric actuators are available and

can be ordered as a factory fitted valve/actuator

combination or as a single item for on site

installation.

Ordering codes for Valve Bodies

Two-Way PDTC

VG83 S1

Body Type

N PN 16

H PN 25

Size kvs

E2 DN 40 16

E1 DN 40 25

F1 DN 50 40

G1 DN 65 63

H1 DN 80 100

J1 DN 100 160

K1 DN 125 250

L1 DN 150 350

For ordering a valve with Glycerine cup packing,

add suffix "20" to the ordering code: i.e.

Reduced kvs coefficients are available on request

a longer delivery time should be taken into

account.

Ordering Example:

For a DN 65, kvs 63, PN 16 valve, the ordering

code is: VG83G1S1N

Special models (heavy duty, special coating) are

available on request.

Valve Selection

The valve size for water applications can be

defined using the diagrams below, where the

intersection of the pressure drop across the valve

and the flow must be within the white area.

kvselection diagram for DN 40...150

valves:

1000

800

600

400

300

100

200

0.8

0.6

0.4

350

250

160

100

Flow Q, in m

Pressure drop Δp in kPa (100 kPa = 1 bar)

Flow direction

Slotted Stem Spring loaded, self

adjusting packing

Equalisation chamber

Bonnet

Body

Plug

Flow direction

VG8300N & H 3

Valve - Actuator Combinations

The VG8300N and VG8300H series nodular iron

flanged valves can be combined with the following

series of pneumatic and electric actuators:

•MP-8000 pneumatic actuators (DN 40)

•PA-2000 pneumatic actuators (DN 40 ...150)

•VA1000 electric non-spring & spring return

actuators (DN 40…150)

•VA78x0 electric non-spring & spring return

actuators (DN 40)

•RA-3000 electric actuators (DN 40 ...150)

•FA-2000 electric spring return actuators

(DN 40...150)

Please see the relevant product bulletin for more

details.

Actuator Selection

Pneumatic actuator

Direct Acting pneumatic actuators

MP-822xxxx0 and PA-2xx0-3x1x Reverse Acting pneumatic actuators

MP-832xxxx0 and PA-2xx0-3x2x

Valve type Air pressure

extends stem Spring-return

retracts stem Air pressure

retracts stem Spring-return

extends stem

2-way PDTC VG82..

Electric actuator Control mode Power fail position

(spring return only)

VA1125-GGA-1, VA7810-xxx-12

RA-3xxx-7x2x, RA-3100-8x2x and

FA-2xxx-7x1x

VA7820-xxx-12

VA1220-GGA-1

FA-25xx-751x

FA-26xx-741x

FA-27xx-711x

VA7830-xxx-12

VA1420-GGA-1

FA-22xx-751x

FA-23xx-741x

FA-24xx-711x

Valve type Actuator extends

stem Actuator retracts

stem

Power failure

(spring force)

retracts stem

Power failure

(spring force)

extends stem

2-way PDTC VG82..

E = Equal percentage control characteristic

L = Linear control characteristic = Flow

= No flow

4 VG8300N & H

Pneumatic Actuator Selection

All actuators are reversible for Normally Closed or

Normally Open operation on the two-way PDTC

(NO) valve body.

The actuators can also be optionally equipped

with a factory fitted positioner and/or a hand

wheel. The positioner PY-1010 is direct acting

and can be used with D.A. or R.A. actuators of the

MP8000 and PA-2000 series.

The actuators are available for valve sizes:

Valves DN 40 : MP8000 series

Valves DN 40 – 150 : PA-2000 series

Mounting kits for in-situ installation: hand

wheel, feedback assembly and auxiliary switches

are available on request.

Ordering codes for Pneumatic Actuators

PA-2000 series

PA-2 -3

Spring Range

2 20…50kPa

7 70...100 kPa

Action

1 Direct Acting (D.A.)

2 Reverse Acting (R.A.)

Size

2 150 cm2for

DN 15…DN 40

3 300 cm2, standard for

DN 50...DN 80

6 600 cm2, standard for

DN 100...DN 150

Options

0 None

3 Feedback 2kΩand

(2) auxiliary switches

Positioner, factory fitted

0 None

3 DA type (PY-1010)

Hand wheel

0 None

1 With Hand wheel

The PA-2000 can be specially ordered as a

Teflon-free model, in conjunction with the

VG8300N and the VG8300H series. Please

contact your Johnson Controls distributor.

MP8000 series

MP8 220

Options

0 None

2 Feedback 2 kΩand

(2) Auxiliary switches

Options

(Positioner and hand wheel)

5 None

6 Positioner D.A. PY-1010

7 Positioner D.A. PY-1010

with hand wheel

8 Hand wheel

Spring Range

C 20…50 kPa

E 60...90 kPa

Action, size

2 D.A., 160 cm2

3 R.A., 160 cm2

VG8300N & H 5

Electric Actuator Selection

Non Spring Return Actuators

VA7810 Electric Actuators

The VA7810 non-spring return actuator with

1000N thrust for valves in heating, ventilation and

air conditioning applications is available for

floating (3-point) control or proportional control.

All models have manual override as standard.

Proportional models are self-calibrating. The

actuator is intended for use with Johnson Controls

VG8300N & H flanged valves.

It provides 1000 N nominal stem force and can be

used with DN 40 valves in accordance with the

max. close-off pressure ratings specified.

Ordering codes for VA7810 Electric Actuators

Ordering code Actuator Description

On/Off & Floating Control

VA7810-ADA-12 AC 230 V

VA7810-ADC-12 AC 230 V, (2) Aux. switches

VA7810-AGA-12 AC 24 V

VA7810-AGC-12 AC 24 V, (2) Aux. switches

VA7810-AGH-12 AC 24 V, 2kΩFeedback pot.

Proportional Control

VA7810-GGA-12

AC 24 V

DC 0(2)…10 V

or 0(4)… 20 mA

+ Floating or On/Off control

VA7810-GGC-12

AC 24 V 2 Aux. switches

DC 0(2)…10 V

or 0(4)… 20 mA

+ Floating or On/Off control

VA1000 Electric self-adjusting actuators

The VA1000 2500N thrust non-spring return

valve-actuators are self-adjusting and therefore

have a greatly reduced installation and

commissioning time. They are of modular con-

struction so that for instance, the required type of

control signal is achieved simply by fitting a

module with the required function in-situ.

This actuator can be used with DN40… DN150 at

the specified close-off pressure ratings.

24V Actuator ordering codes

Ordering code Description

VA1125-GGA-1 2500N; Non-spring return

Accessory modules for in-situ installation

VA1000-M230 AC 230V module

VA1000-P2 2kΩfeedback potentiometer

VA1000-S2 2 SPDT aux. switches

VA1000-SRU Split range unit module for

proportional actuators only

VA1000-EP Extension kit for applications

with temperatures greater

than 140°C up to 200°C

111 6348 011 Cable adaptor M20x1.5

111 6349 011 Cable adaptor M16x1.5

Either feedback potentiometer or aux. switches

can be fitted not both.

6 VG8300N & H

RA-3000 Electric Actuators

The RA-3000-7x2x series, synchronous motor-

driven actuator is available for 3-point (floating) or

0…10 VDC proportional control. It features factory

calibrated pressure switches to provide specified

close-off ratings.

This actuator is available in three sizes: the

RA-3000-712x with 1600 N thrust and

approximately 82 sec running time for the 13 mm

stroke DN 40 valves, the RA-3000-722x with 1800

Nthrust and approximately 140 seconds running

time for the 25 mm stroke DN 50…80 valves and

the RA-3000-732x with 3000 N thrust and

approximately 185 sec running time for the 42 mm

stroke DN 50…150 valves, in accordance with the

max. close-off pressure ratings specified. Factory

fitted options, such as a 2kΩfeedback

potentiometer, auxiliary switches and manual

override are also available.

Ordering codes for standard RA-Electric

Actuators

RA-3 -7

Thrust & Supply Voltage

126 1600 N 24 V, 50/60 Hz

127 1600 N 230 V,50/60 Hz

226 1800 N 24 V, 50/60 Hz

227 1800 N 230 V,50/60 Hz

325 3000 N 24 V, 60 Hz

326 3000 N 24 V, 50 Hz

327 3000 N 230 V, 50 Hz

328 3000 N 230 V, 60 Hz

Options, factory mounted

00 None

03 (2) Aux. switches and

2 kΩfeedback

potentiometer

05 (2) Aux. switches and

135 Ωfeedback pot.

41 Positioner 0...10 VDC and

(2) aux. switches

(Only 24 VAC models)

Manual Operation

0 None

1 With manual operation

The RA-3100-8x2x series, synchronous motor-

driven fast running actuator is available for 3-point

(floating) or 0…10 VDC proportional control. It

features factory calibrated pressure switches to

provide specified close-off ratings.

This actuator is available in two models: The

RA-3100-8126 with 1200 N nominal thrust and

approximately 23.4 sec. running time for the

13 mm stroke DN 40 valves and the

RA-3100-8226 with 1700 N nominal thrust and

approximately 17.5 sec. running time for the

25 mm stroke DN 50…DN 80 valves and

approximately 29.4 sec. running time for the

42 mm stroke DN 100…DN 150 valves, in

accordance with the max. close-off pressure

ratings specified. Factory fitted options, such as a

2kΩfeedback potentiometer auxiliary switches

and manual override are also available.

Ordering codes for fast running RA-Electric

Actuators

RA-31 -8

Thrust & Supply Voltage

126 1200 N 24 V, 50 Hz

226 1700 N 24 V,50/60 Hz

Options, factory mounted

00 None

03 (2) Aux. switches and

2 kΩfeedback

potentiometer

41 Positioner 0...10 VDC and

(2) aux. switches

(Only 24 VAC models)

VG8300N & H 7

Spring Return Actuators

FA-2000 Electric Spring Return Actuators

The FA-2000 series synchronous motor-driven

S.R. actuators are available for 3-point (floating)

or with electronic positioner for

0…10 V / 0(4)…20 mA control. It provides a fully

variable aperture, a power failure spring return

safety mechanism and an electrical manual-

override (two spring-loaded push buttons).

On power failure, the actuator returns to normal

position.

For example on power failure:

•The FA-2200, FA-2300 and FA-2400 models

extend the stem, thus, when mounted on a

two-way PDTC valve, normal position closes

the valve.

•The FA-2500, FA-2600 and FA-2700 models

retract the stem, thus, when mounted on a

two-way PDTC valve, normal position opens

the valve.

Factory fitted auxiliary switches and 2kΩ-

feedback potentiometer are order options.

This actuator series can be used in conjunction

with DN 40...DN 150 VG8300N & VG8300H valve

bodies.

Electric Spring Return Actuator Ordering

Codes for:

FA-2xxx-711x with 13 mm stroke and 2000 N

thrust

FA-2 -7 11

Voltage supply type

1230V, 50 Hz

624 V, 50 Hz

Factory fitted accessories

00 None

01 (2) Auxiliary switches

02 2 kΩfeedback pot.

03 (2) Auxiliary switches and

2 kΩfeedback pot.

04 135 Ωfeedback pot.

40 Built-in electronic positioner

0…10 V / 0…20 mA *

41 Built-in electronic positioner

0…10 V / 0…20 mA and

(2) Auxiliary switches

Spring return function

4Pre-set position: stem fully

extended, DN 40

7Pre-set direction: stem fully

retracts, DN 40

* Not for 230 V model

FA-2xxx-751x electric spring return actuators

with 25 mm stroke and 2400 N thrust

FA-2 -7 5 1

Voltage supply type

1 230V, 50 Hz

6 24 V, 50 Hz

Factory fitted accessories

00 None

01 (2) Auxiliary switches

02 2 kΩfeedback pot.

03 (2) Auxiliary switches and

2 kΩfeedback pot.

04 135 Ωfeedback pot.

40 Built-in electronic positioner

0…10 V / 0…20 mA *

41 Built-in electronic positioner

0…10 V / 0…20 mA and

(2) Auxiliary switches

Spring return function

2 Pre-set direction: stem fully

extends, DN 50…80

5 Pre-set direction: stem fully

retracts, DN 50…80

* Not for 230 V model

FA-2xxx-741x electric spring return actuators

with 42 mm stroke and 2200N thrust

FA-2 -7 4 1

Voltage supply type

1 230V, 50 Hz

6 24 V, 50 Hz

Factory fitted accessories

00 None

01 (2) Auxiliary switches

02 2 kΩfeedback pot.

03 (2) Auxiliary switches and

2 kΩfeedback pot.

04 135 Ωfeedback pot.

40 Built-in electronic positioner

0…10 V / 0…20 mA *

41 Built-in electronic positioner

0…10 V / 0…20 mA and

(2) Auxiliary switches

Spring return function

3 Pre-set direction: stem fully

extends, DN 100…150

6 Pre-set direction: stem fully

retracts, DN 100…150

* Not for 230 V model

8 VG8300N & H

VA78x0 Electric self-adjusting actuators

The VA7800 1000 N thrust valve actuators have

manual override as standard and provide stroke

capabilities of 8 mm to 25 mm. VG8000 flanged

valves should be fitted in accordance with the

maximum close-off pressure ratings specified.

The actuators can be ordered as separate units or

as a factory fitted valve / actuator combinations.

Ordering code Description

VA7820-GGA-12

(Spring return

retracts)

VA7830-GGA-12

(Spring return

extends)

1000N;

AC 24 V Supply

DC 0(2)…10 V Feedback

Proportional DC 0(2)…10 V

or 0(4)… 20 mA control

+ Floating or On/Off control

VA7820-GGC-12

(Spring return

retracts)

VA7830-GGC-12

(Spring return

extends)

1000N;

AC 24 V Supply

DC 0(2)…10 V Feedback

2 Aux. switches

Proportional DC 0(2)…10 V

or 0(4)… 20 mA control

+ Floating or On/Off control

VA1000 Electric self-adjusting actuators

The VA1000 2000N thrust spring return valve-

actuators are self-adjusting and therefore have a

greatly reduced installation and commissioning

time. They are of modular construction so that for

instance, the required type of control signal is

achieved simply by fitting a module with the

required function in-situ.

This actuator can be used with DN40…DN150

valves at the specified close-off pressure ratings.

24V Actuator ordering codes

Ordering code Description

VA1220-GGA-1 2000N; spring return retracts

VA1420-GGA-1 2000N; spring return extends

Accessory modules for in-situ installation

VA1000-M230 AC 230V module

VA1000-P2 2kΩfeedback potentiometer

VA1000-S2 2 SPDT aux. switches

VA1000-SRU Split range unit module for

proportional actuators only

VA1000-EP Extension kit for applications

with temperatures greater

than 140°C up to 200°C

111 6348 011 Cable adaptor M20x1.5

111 6349 011 Cable adaptor M16x1.5

Either feedback potentiometer or aux. switches

can be fitted not both.

Ordering Procedure

The two-way PDTC valves and actuators can be ordered separately or as a factory fitted combinations.

When factory mounted, please add “+M”behind the order code for the actuator.

For example:

For a DN 65, kvs 63, PN16 valve plus actuator with electric positioner 0...10 V input, 24 VAC

50 Hz supply, order:

Item 1 VG83G1S1N (valve body)

Item 2 RA-3041-7326 (actuator)

Alternatively if order is for factory mounted option:

Item 1 VG83G1S1N (valve body)

Item 2 RA-3041-7326 +M (actuator)

VG8300N & H 9

Maximum Close-off Pressures for Pneumatic Valve-Actuators with VG8300 Valves (kPa)

Actuator model DN 2-way PDTC with Reverse Acting actuator

(spring-return closes valve)

2-way PDTC with Direct Acting actuator

(actuator supply air pressure closes valve)

0 kPa 120…160 kPa

Spring range [kPa] Spring range [kPa]

70 - 100; 20 - 50

Spring ID No. Spring ID No.

Stroke (mm)

63 23

PA-2000-3200

13 40

PA-2000-3300 50

25 80

PA-2000-3600 100

125

42 150

PN 16 = 1600

Maximum Close-off Pressures for Electric Valve-Actuators with VG8300N PN 16 Valves (kPa)

Actuator Stroke Thrust Body Size DN

(mm) (N) 40 50 65 80 100 125 150

Non Spring Return Actuators

VA1125-GGA-1 2500 1600- 1500 1400

VA7810-xxx-12 13 1000 - - - - - -

RA-3000-712x 13 1600

1600

- - - - - -

RA-3000-722x 25 1800 - - - -

RA-3000-732x 42 3000 - 1600 1600

Spring Return Actuators

VA1x20-GGA-1 2000 1600- 1500 1400 1000

FA-2000-711x 13 2000 1600 - - - - - -

FA-2000-751x 25 2400 - 1600 - - -

FA-2000-741x 42 2200 - - - - 1600

Fast Running Non-Spring Return Actuators

RA-3100-8126 13 1200 1600 - - - - - -

RA-3100-8226 25 & 42 1700 - 1600

Maximum Close-off Pressures for Electric Valve-Actuators with VG8300H PN 25 Valves (kPa)

Actuator Stroke Thrust Body Size DN

(mm) (N) 40 50 65 80 100 125 150

Non Spring Return Actuators

VA1125-GGA-1 2500 2500 1900 1500

VA7810-xxx-12 13 1000 2500

RA-3000-712x 13 1600 - - - - - -

RA-3000-722x 25 1800 - - - -

RA-3000-732x 42 3000 - 2500 2500

Spring Return Actuators

VA1x20-GGA-1 2000 2500 2000 1400 1000

VA78x0-xxx-12 13 1000 2500

FA-2000-711x 13 2000 2500 - - - - - -

FA-2000-751x 25 2400 - 2500 - - -

FA-2000-741x 42 2200 - - - - 2500

Fast Running Non-Spring Return Actuators

RA-3100-8126 13 1200 2500 - - - - - -

RA-3100-8226 25 & 42 1700 - 2500

Close-off pressures

10 VG8300N & H

Installation and Servicing

When mounting the VG8300N and VG8300H

series valves please follow the instructions below:

•It is recommended that the valves be mounted

at angles not greater than 90° from the upright

position, in a conveniently accessible location.

•Do not cover the actuator with insulating

material.

•Sufficient clearance must be allowed for

actuator removal (please refer to the

dimension drawings).

•Install the valve as indicated by the arrow(s) on

the valve body so that the plug seats against

the flow.

•Johnson Controls must approve use of the

VG8300N and VG8300H series valves with

fluids other than specified.

•On electrically actuated valve assemblies, all

wiring must be in accordance with applicable

electrical codes and ordinances.

•Input lines to the actuator must be wired

correctly to open or close the valve as is

functionally required.

Ordering Code for Replacement Packing Kits

Ordering

Code

For valves Installation

kit ordering

code

Standard packing kit:

121 4393 011 DN 40 -

121 4409 011 DN 50...80 -

121 4433 011 DN 100...150 -

* Glycerine cup packing kit:

121 4434 011 DN 40

121 4434 111

121 4435 011 DN 50...80 121 4435 111

121 4436 011 DN 100...150 121 4436 111

* Installation kit required

When servicing the VG8300N and VG8300H

series valves, make sure that:

•The pneumatic or electrical power to the

actuator is isolated.

•You do not touch or attempt to connect or

disconnect wires when electrical power is on.

WARNING

Shock Hazard

Disconnect the power supply before wiring

connections are made to prevent personal injury.

Equipment Damage Hazard

Make and check all wiring connections before

applying power to the system. Short circuited or

improperly connected wires may result in

permanent damage to the unit.

•No air pressure is applied to the piping system

when servicing the valve.

•No attempt is made to remove the spring of a

pneumatic actuator from its housing.

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