Josef Kihlberg F561PN Bedienungsanleitung

06.14

F561PN

Pneumatic Industrial stapler

Pneumatisk Planhäftare

Pneumatische Flachhefter

Agrafeuses por côtés

From series no 1402486

Från serienummer 1402486

Ab Serie-Nr. 1402486

A partir du no de série 1402486

ENGLISH 3

SVENSKA 14

DEUTSCH 26

FRANÇAIS 38

Before using the

industrial stapler, read

the operating instruc-

tions carefully.

Läs igenom bruks-

anvisningen noga innan

du använder maskinen.

Vor dem Gebrauch der

Flachhefter die Betrieb-

sanleitung aufmerksam

lesen.

Avant l’utilisation de

l’appareil, consultez

soigneusement le

mode d’emploi.

OPERATING INSTRUCTIONS Translation of original manual

BRUKSANVISNING Original bruksanvisning

BETRIEBSANLEITUNG Übersetzung der Originalbetriebsanleitung

MODE D‘EMPLOI Traduction du mode d’emploi original

206.14

Josef Kihlberg F561PN

1TECHNICAL DATA

TABLE OF CONTENTS

Weight 42 kg (92,6 lbs)

Dimensions Length 920 mm (36.2“)

Width 750 mm (29.5“)

Height 1350 mm (53.1“)

Magazine capacity 300 staples

Staple leg length 15–22 mm (5/8“ - 7/8“)

Throat depth 400 mm (15.7“)

Free anvil height 1000 mm (39.4“)

Max. air pressure 7 bar (100 psi)

Recommended

working air pressure 5 bar (72 psi)

Air consumption

per driving operation at

6 bar operating pressure 2,0 litres

A-weighted single-event

emission sound pressure

level at work station 84 dB

A-weighted sound

energy level 91 dB

FASTENERS

Staple JK561-15K (5/8“) Art.No 400145

Staple JK561-18K (3/4“) Art.No 400153

Staple JK561-22K (7/8“) Art.No 400158

Page

1 Technical data 2

2 General information 3

2.1 Information on environmental protection 3

3 Safety instructions 4

4 Description 5

4.1 Design 5

4.2 Function 5

5 Initial operation 6

5.1 Installation 6

5.2 Compressed air connection 6

6 Operating instructions 7

6.1 Loading the industrial stapler 7

6.2 Operating the industrial stapler 8

6.3 Control the clinch 9

7 Preventive and corrective maintenance 10

7.1 Lubrication 10

7.2 Cleaning the industrial stapler 10

7.3 Removing jammed staples 10

7.4 Adjustment stapling head bearing 11

7.5 Adjustment staple clinch 11

7.6 Replace stapling head 12

7.7 Replace feed spring or pusher 12

7.8 Replace driver blade or return springs 12

8 Trouble shooting 12

9 Parts list with recommended wear parts 50

Exploded drawing 51

10 Parts list - Head HH561/12-22 52

Exploded drawing 53

SE JOSEF KIHLBERG AB

Industrigatan 37B

SE-544 50 HJO

Telephone: +46 503 328 00

Fax: +46 503 328 01

E-mail: [email protected]

Internet: www.kihlberg.com

DECLARATION OF CONFORMITY

We take sole responsibility for declaring that the

bottom stapler F561PN, to which this declaration

refers, is in full compliance with the current require-

ments of the guidelines laid down by the council

on 17th May 2006 (2006/42/EG) “Machine

Guidelines“.

Complies with norms: ISO 12100:2010

SE-544 50 HJO, 11.06.2014

Production Manager:

Anders Pettersson

Agent for the publication of technical documentation:

Josef Kihlberg AB, Industrigatan 37B SE-544 50 HJO

06.14 3

Josef Kihlberg F561PN

CAUTION!

Used where there is

danger to life and health.

WARNING!

Used for danger which

can cause material

damage.

NOTE!

Used for general infor-

mation and information

which if not followed can

cause faults in the

operating sequence.

2 GENERAL INFORMATION

These operating instructions are intended to simplify

familiarisation with the industrial stapler and the pos-

sibilities of application for the intended purpose. The

operating instructions contain important information

concerning the safe, proper and efcient use of the

industrial stapler. Observation of the information will

help to avoid danger, reduce repairs and stoppages

and increase the reliability and service life of the in-

dustrial stapler.

The operating instructions must always be available

at the place of operation of the industrial stapler. They

must be read and observed by all persons concerned

with work on the industrial stapler. This work speci-

cally includes operation, relling of operating material,

fault elimination and maintenance.

In addition to the operating instructions and the regu-

lations for accident prevention effective in the country

of use and place of application, the recognised tech-

nical regulations for safety and proper working must

also be observed.

2.1 INFORMATION ON ENVIRONMENTAL

PROTECTION

This industrial stapler is manufactured without any

physical or chemical substances which could be

dangerous to health. For disposal of all the parts, the

governmental instructions must be observed.

406.14

Josef Kihlberg F561PN

Use for the intended purpose

The industrial stapler is intended for stapling corruga-

ted cardboard.

This industrial stapler was designed and manufac-

tured for safe handling during the stapling operation.

Possible misuse

The industrial stapler is designed to be used only with

corrugated cardboard.

Servicing

The following maintenance work must be carried out

at regular intervals, varying with working conditions

and workload:

– daily check of compressed air pressure (4–6 bar).

– clean the industrial stapler regularly.

– check the condition of the industrial stapler at regu-

lar intervals for defects or worn parts. Never use a

industrial stapler that has defective or worn parts

(for sevice work refer also to chapters 7.1 and

7.2).

3SAFETY INSTRUCTIONS

Inform yourself!

Read the operating

instructions carefully.

Protect yourself!

When operating the in-

dustrial stapler, wear eye,

and/or ear protection.

Warning: Danger of

crushing!

Do not put your ngers

underneath the protector.

Do not remove protection

covers.

Warning:

Hazard!

Lay the compressed air

hose so that there is no

risk of tripping over it.

Do not exceed the air

pressure!

Do not exceed the re-

commended air pressure.

Use safety coupling!

For connecting the air

hose to the industrial

stapler, use only a safety

coupling.

Do not use a bottled air

or gas source!

Do not operate this in-

dustrial stapler by using a

bottled air or gas source.

Original

JOSEF KIHLBERG

staples must be used

exclusively.

Original

JOSEF KIHLBERG

spare parts must be

used exclusively!

Not using original spare

parts will void the warran-

ty and the liability.

PD[

EDU

6810

.,+/%(5*

2ULJLQDO

KIHLBERG

Original

06.14 5

Josef Kihlberg F561PN

4DESCRIPTION

4.2 FUNCTION

1. The pressure cylinder (Fig. 2/1) is activated by the

foot valve (Fig. 2/2).

2. When you press the foot valve the cylinder pres-

ses the stapling head (Fig.2/3) against the manu-

ally positioned carton.

3. The stapling head automatically pushes a staple

through the carton and the staple clinches against

the anvil.

4. When you release the foot valve the stapling

head is returned and the industrial stapler is ready

for next stapling.

4.1 DESIGN

1 Protector

2 Stapling head

3 Anvil

4 Safety latch

5 Foot valve

6 Pusher

7 Pneumatic cylinder

Fig. 1

Fig. 2

Warning: before stapling, ensure that

no part of your body is underneath

the protector.

606.14

Josef Kihlberg F561PN

5INITIAL OPERATION

Fig. 3

5.1 INSTALLATION

The industrial stapler is delivered with the rear foot

dis-

assambled. Assemble as following:

1. Remove the industrial stapler and the rear foot

from the carton.

2. Assemble the rear foot according to Fig. 3.

Tighten the two screws, (Fig. 3/1).

3. Place the industrial stapler on level, rm and

cleanworking ground.

Lay the compressed air hose so that

there is no risk of tripping over it.

5.2 COMPRESSED AIR CONNECTION

Properly prepared compressed air is essen-

tial for troublefree operation of the industrial

stapler. This can only be ensured by a reliably functio-

ning maintenance unit, consisting of water separator,

pressure reducing valve with pressure gauge.

The internal diameter of the pipe should be at least

10 mm (3/8“).

The industrial stapler doesn´t need any lubrication.

Connect and adjust the air pressure to the lowest

possible, approx. 5,0 bars (72 psi), which clinch the

staples correctly.

Never exceed the maximum permitted air

pressure of 8 bar (110 psi). The maximum

supply pressure is 8 Bar (110 psi).

Low air pressure will give low mainte-

nance costs!

06.14 7

Josef Kihlberg F561PN

6OPERATING INSTUCTIONS

Fig. 5

Fig. 6

6.1 LOADING THE INDUSTRIAL STAPLER

– Always use Josef Kihlberg original staples

JK561-15, JK561-18 or JK561-22.

The correct type of staple is marked on the left side

of the magazine.

– Pull the pusher back and lift up the pusher into its

rear holder.

– Insert staple strips from the rear.

– Do not overload the magazine.

– Release the pusher.

Do not release the pusher directly from

the rear when the magazine is empty,

carefully guide it forward.

Fig. 4

806.14

Josef Kihlberg F561PN

6.2 OPERATING THE INDUSTRIAL STAPLER

– Load the stapling head with staples, (refer to chap-

ter 6.1). Ensure to use the right length of the staple

(refer to chapter 6.3).

– Place the carton underneath the protector.

– Activate the foot valve.

– The stapling head presses the carton and

automatically clinches the staple against the anvil.

Fig. 7

Fig. 8

Warning: before stapling, ensure that

no part of your body is underneath

the protector.

06.14 9

Josef Kihlberg F561PN

6.3 CONTROL THE CLINCH

1Good clinch.

2 Leg length of the staple too long.

3 Leg length of staple too short.

Always use Josef Kihlberg original

staples: JK561-15, JK561-18 or JK561-22.

Fig. 9

– When you release the foot valve the stapling head

will return.

– Move the carton to the next staple position and ac-

tivate the foot valve again. Repeat until the correct

amount of staples have been used.

Fig. 10

To short

Correct

To long staple

Fel

To short

Correct

To long staple

Fel

To short

Correct

To long staple

Fel

10 06.14

Josef Kihlberg F561PN

7PREVENTIVE AND CORRECTIVE MAINTENANCE

7.1 LUBRICATION

The linkage bearings are greased at delivery.

At regular intervals (monthly) lubricate them with oil.

Also lubricate the moving parts in the stapling head

with a few drops of oil.

7.2 CLEANING THE INDUSTRIAL STAPLER

This industrial stapler does not require special servi-

cing. It only needs regular cleaning with a non-aggres-

sive (non-corrosive) cleaning agent. Do not remove

any parts for cleaning purposes!

Check the proper functioning of all safety

devices daily. Make especially sure that:

– the foot valve safety latch and the protector move

freely without binding or sticking.

– all screws and nuts are securely tightened.

Before carrying out any maintenance

tasks on the industrial stapler always

rst disconnect it from the air supply.

– Pull the pusher back to take the pressure off the

staple strip.

– Slightly loosen the ve screws (Fig. 11/1 and 11/2)

that hold the front plate one turn.

– Remove the jammed staple downwards.

– Retighten the ve screws.

7.3 REMOVING JAMMED STAPLES

Before carrying out any maintenance

tasks on the industrial stapler always

rst disconnect it from the air supply.

Fig. 11

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