JUKI TC16 Bedienungsanleitung

ENGLISH

TC16

INSTRUCTION MANUAL

CAUTION

This Instruction Manual is intended for the TC16. To use this product when it is installed on a

machine (sewing machine), make sure to read and fully understand the “IMPORTANT SAFETY

INSTRUCTIONS” provided in the Instruction Manual for the machine on which this product is to

be installed in advance.

For a clearer view of the TC16 illustrations of the machine (sewing machine) are simplied, and

illustrations of some of the safety devices are partially omitted.

Read safety instructions carefully and understand them before using.

Retain this Instruction Manual for future reference.

CONTENTS

󰴸 SPECIFICATIONS ................................................................................................................. 1

󰴹 INSTALLATION OF THE DEVICE ........................................................................................ 2

1. Components of device (components packed together with a single unit of device at the time of

delivery).................................................................................................................................................2

(1) TC16A Type with control box (220 to 440V) ..........................................................................................2

(2) TC16B Type with control box (100 to 240V) ..........................................................................................2

(3) TC16C Type for servo-motor ..................................................................................................................2

2. Installing the control box (for TC16A and TC16B only) .................................................................... 3

3. Replacing procedure of the cloth plate (left) when installing TC16 after setting up the sewing

machine.................................................................................................................................................3

4. Installing the tape guide (auxiliary presser)....................................................................................... 3

5. Installing the tape cutter unit............................................................................................................... 4

6. Connecting the cord.............................................................................................................................4

(1) TC16A,TC16B (with control box) types.................................................................................................4

(2) Setting the supply voltage......................................................................................................................4

(3) TC16C (for servo-motor) type ................................................................................................................5

7. Installation and setting SC-921 (for TC16C only) .............................................................................. 6

(1) Installing procedure................................................................................................................................6

(2) Change of the setting .............................................................................................................................8

󰴺 OPERATION........................................................................................................................ 10

󰴽 ADJUSTMENT OF COMPONENTS.....................................................................................11

1. Replacing the moving knife or the counter knife ............................................................................ 11

2. Adjusting the angle of the counter knife .......................................................................................... 12

3. Adjusting the lift height of the moving knife.................................................................................... 12

󰴼TEST CUT ........................................................................................................................... 13

– 1 –

Applicable model : MF-7500(D)-C11, MF-7500(D)-E11/MD11

Tape width used : Max. 40 mm (nished width)

Applicable motor Name of device Type

Clutch motor TC16A With control box (220 to 440V)

TC16B With control box (100 to 240V)

SC-921 TC16C For servo-motor

󰴸 SPECIFICATIONS

– 2 –

(3) TC16C Type for servo-motor

1. Components of device (components packed together with a single unit of device at the

time of delivery)

(1) TC16A Type with control box (220 to 440V)

(2) TC16B Type with control box (100 to 240V)

① ② ③ ④

Part No. 40043920 SM6051402TP 40019893 40042221

Description Tape cutter unit Tape cutter unit setscrew Tape guide Knee switch B (asm.)

Q'ty 1 2 1 1

Q'ty 2 2 2 1

① ② ③ ④

Part No. 40043920 SM6051402TP 40019893 40049440

Description Tape cutter unit Tape cutter unit setscrew Tape guide Knee switch C (asm.)

Q'ty 1 2 1 1

⑤ ⑥ ⑦

Part No. D2113555B00 SK3514000SC EA9500B0100

Description Cord clamp ttings Knee switch wood screw Clip band

Q'ty 2 2 2

󰴹 INSTALLATION OF THE DEVICE

⑤ ⑥ ⑦

Part No. D2113555B00 SK3514000SC EA9500B0100 40039579 (TC16A)

40039580 (TC16B)

Description Cord clamp ttings Knee switch wood screw Clip band Control box

⑧

– 3 –

Install the control box on the bottom surface of the table with

wood screws supplied as accessories with the unit.

Installing the control box (for TC16A and TC16B only)

Drawer

Stand

Control Box

WARNING :

To protect against possible personal injury due to abrupt start of the machine, be sure to start the following work

after turning the power off and ascertaining that the motor is at rest.

Replacing procedure of the cloth plate (left) when installing TC16 after setting up the sewing machine

WARNING :

To protect against possible personal injury due to abrupt start of the machine, be sure to start the following work

after turning the power off and ascertaining that the motor is at rest.

󱀁

󰿿

󱀂

󱀀

1) Loosen four setscrews 󱀀 and remove the standard

cloth plate (left) 󰿿.

Install cloth plate (left) for tape cutter

󱀁

with three set-

screws

󱀂.

Part No. Description

For C11 40019896 TC cover

For E11 70003999 TC cover for subclass

Moreover, use the setscrews of the standard cloth

plate (left) 󰿿 for installing.

4. Installing the tape guide (auxiliary presser)

󰿿

󱀁

󱀂

󱀀

WARNING :

To protect against possible personal injury due to abrupt start of the machine, be sure to start the following work

after turning the power off and ascertaining that the motor is at rest.

1) Remove presser foot 󰿿 from the sewing machine.

2) Remove presser spring setscrew 󱀀 and tighten tape

guide 󱀁 together with the presser spring.

(Install tape guide 󱀁 so that it is placed on presser

spring 󱀂.)

– 4 –

5. Installing the tape cutter unit

󰿿

󱀀

󱀃

󱀂

󱀁

WARNING :

To protect against possible personal injury due to abrupt start of the machine, be sure to start the following work

after turning the power off and ascertaining that the motor is at rest.

1) Install tape cutter unit 󰿿 on cloth plate (right) 󱀀

using two setscrews (hexagon socket head bolt M5

14 mm long) 󱀁supplied as accessories.

2) Adjust the whole orientation so that counter knife 󱀂

of the tape cutter comes in parallel contact with rear

end 󱀃of the throat plate

Perform the work with care so as not to

allow your hands or the like to touch the

blade section of the cutter.

6. Connecting the cord

Connecting procedures of the cord are classied in two kinds below.

The respective connecting procedures are as shown below.

Classication Name of device Type

(1) TC16A With control box (220V to 440V)

TC16B With control box (100V to 240V)

(2) TC16C For servo-motor

Brown/Sky blue

Motor power cord

Ground wire

󰿿

Power switch

(1) TC16A,TC16B (with control box) types

WARNING :

Draw out the power plug before starting the work so as to prevent accidents caused by abrupt start of the sewing

machine.

Connect power cords 󰿿 of the control box together with

the motor power cords to the secondary side of the power

switch after conrming the electrical specications of the

rating plate attached to the control box.

(2) Setting the supply voltage

TC16A

For 200 V

TC16B Change round the transformer terminals according to

the supply voltage to be used.

– 5 –

Install knee switch 󱀀 on the bottom surface of the table using wood screws 󱀁 (SK3514000SC) supplied as accessories,

and connect relay cord 󱀂 to control box 󱀄 and cutter unit 󱀃.

6P connector (relay cord) / control box 󱀄

3P connector (relay cord) / tape cutter unit 󱀃

A : 3P connector

B : 6P connector

󱀀

󱀁

󱀂

󱀄

󱀃





WARNING :

Draw out the power plug before starting the work so as to prevent accidents caused by abrupt start of the sewing

machine.

(3) TC16C (for servo-motor) type

Install knee switch 󰿿 on the bottom surface of the table using wood screws 󱀀 (SK3514000SC) supplied as accessories,

and connect relay cord 󱀁 to CN36 connector of SC-921 and cutter unit 󱀂.

14P connector (relay cord) / CN36 connector of SC-921

3P connector (relay cord) / tape cutter unit 󱀂

A : 3P connector

B : 14P connector

󱀂

󱀀

󰿿

󱀁

– 6 –

7. Installation and setting SC-921 (for TC16C only)

For the details of installation of SC-921, refer to the Instruction Manual for SC-921.

(1) Installing procedure

1) Referring to the Instruction Manual supplied with the

SC-921, connect the SC-921 control box to the M51N

motor.

2) Installing procedure of the synchronizer

Attach synchronizer xing bracket 󰿿 on the sewing ma-

chine with two setscrews 󱀄 to install synchronizer 󱀀.

Secure the cord of the synchronizer on synchronizer

xing bracket 󰿿 with clip band 󱀃. Fix the cord at the

position as shown in the illustration with cord clamp 󱀂

and setscrew 󱀁.

* Refer to the Instruction Manual for the MF-7500 for how

to attach the belt cover.

󰿿

󱀀

󱀂

󱀁

󱀃

󱀄

3) Installing procedure of the exclusive cord for MF

Connect the exclusive cords for MF to the respective

designated connectors as follows.

◦ Synchronizer cord 󱀆/ CN33

◦TC cord 󱀇/CN36

󱀇

󱀆

– 7 –

4) Adjusting the synchronizer

1. Loosen screw 󰿿 and remove cover 󱀀.

2. Turn disk 󱀁 on this side by hand, and adjust the adjusting

mark "B" of disk 󱀂 in the rear to edge 󱤨 of disk 󱀁.

3. Temporarily tighten the synchronizer to the lower main

shaft handwheel with screw 󱀃.

4. When the power is turned ON, the sewing machine turns

approximately by one half and stops.

5. Turn OFF the power, and loosen screw 󱀃.

6. Holding 󱤩 section of the synchronizer so as not to move,

turn the upper main shaft handwheel, adjust mark 󱀄of the

handwheel to the position where mark 󱀅 on the machine

head side aligns with it, and temporarily tighten screw 󱀃.

7. Again, turn ON the power, and conrm that the sewing ma-

chine stops at the position where mark 󱀄 of the handwheel

aligns with mark 󱀅 on the machine head side. Then tighten

screw 󱀃.

8. After the adjustment, be sure to attach cover 󱀀 and tighten

screw 󰿿.

9. After the adjustment above has been performed, when the

sewing machine stops at the DOWN position, top end 󱤪of

the looper is located at the position where it has scooped

loop 󱤫 of left needle thread as shown in the gure 1.

When using the synchronizer as UP/DOWN

stop position type without using the thread

trimmer device, change the setting of

the function setting No. 74 to "1 (thread

trimming) / 0 (UP/DOWN position)". Thread

trimmer safety device error occurs unless

the setting is changed, and it is impossible

to operate the sewing machine. So, be

careful.

󱀀

󱀂

󱀁

󰿿

󱤨

Fig. 1

󱤪

󱤫

󱀃

WARNING :

To protect against possible injury to hands or

ngers due to abrupt start of the machine during

performing adjustment, perform the adjustment of

the stop position under the function setting mode.

󱤩

󱀄

󱀅

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