Jupiter Avionics JCP3-070 Bedienungsanleitung

JCP3-070

Control Panel with RX Volume Controls

Installation and Operating Manual

Rev A

Jupiter Avionics Corporation

1959 Kirschner Road

Kelowna BC

Canada V1Y 4N7

Tel: +1 778 478 2232

Toll-Free: 1 855 478 2232

www.jupiteravionics.com

JCP3-070 Control Panel with RX Volume Controls

Installation and Operating Manual

Rev A Page ii

Jupiter Avionics Corporation (JAC) permits a single copy of this manual to be printed or downloaded for the express

use of an installing agency. Any such electronic or printed copy of this manual must contain the complete text of this

above, no part of this manual may be reproduced, copied, transmitted, disseminated, downloaded, or stored in any

storage medium for any purpose without the express prior written consent of JAC.

RECORD OF REVISIONS

Revision

Rev Date

Description

ECR

Oct 2019

Initial release, Serial number 1001 and higher.

6241

Prepared:

MPB

Checked:

Approved:

IMPORTANT:

Information in this document is subject to change without notice.

To confirm the current revision status of this manual, visit the JAC website:

www.jupiteravionics.com

JAC

SRM

11-06-19 JAC

KDV

11-06-19

JCP3-070 Control Panel with RX Volume Controls

Installation and Operating Manual

Rev A Page iii

Table of Contents

SECTION 1 - DESCRIPTION........................................................................................................................................... 1

1.1 System Overview.............................................................................................................................................. 1

1.2 Features Overview............................................................................................................................................ 1

1.3 Inputs and Outputs ........................................................................................................................................... 2

1.3.1 Inputs ........................................................................................................................................................ 2

1.3.2 Outputs ..................................................................................................................................................... 2

1.3.3 Bi-directional Signals ................................................................................................................................ 2

1.4 Specifications.................................................................................................................................................... 2

1.4.1 Electrical Specifications ............................................................................................................................ 2

1.4.2 Mechanical Specifications ........................................................................................................................ 3

SECTION 2 – INSTALLATION ........................................................................................................................................ 4

2.1 Introduction ....................................................................................................................................................... 4

2.2 Continued Airworthiness................................................................................................................................... 4

2.3 Unpacking and Inspecting Equipment .............................................................................................................. 4

2.3.1 Warranty ....................................................................................................................................................... 4

2.4 Installation Procedures ..................................................................................................................................... 4

2.4.1 Installation Limitations .................................................................................................................................. 4

2.4.2 Cabling and Wiring ....................................................................................................................................... 4

2.4.3 Mechanical Installation ................................................................................................................................. 5

2.4.4Legend Replacement.................................................................................................................................... 5

2.4.5Post Installation Checks ............................................................................................................................... 5

2.5 Legend Text Selection using ProCS™ ............................................................................................................. 6

2.6 Adjustments and Configuration using ProCS™ ............................................................................................... 7

2.6.1 ProCS™ Setup ......................................................................................................................................... 7

2.6.2 Configuring the JRAC-xxx Remote Audio Controller via the JCP3-070 ................................................... 7

2.7 Installation Kit ................................................................................................................................................... 7

2.7.1 Recommended Crimp tools ...................................................................................................................... 7

2.8 Installation Drawings......................................................................................................................................... 7

SECTION 3 – OPERATION ............................................................................................................................................. 8

3.1 Introduction ....................................................................................................................................................... 8

3.2 Front Panel Controls......................................................................................................................................... 8

(1) Individual Receive Volume Controls ........................ .................................................................................... 9

(2) Transceiver Switches ................................................................................................................................... 9

(3) Receiver Switches ........................................................................................................................................ 9

(5)EMER/NORM Mode Switch.......................................................................................................................... 9

(6)Multi-function (Transmit/ICS) Switch .......................................................................................................... 10

(7)Music/Configuration Connector Cover (♫/io).............................................................................................. 10

(8)Transmit Annunciator - TX.......................................................................................................................... 10

(9)Transmit Selector........................................................................................................................................ 11

(10)VOX Threshold Control............................................................................................................................... 11

(11)CALL Annunciator....................................................................................................................................... 11

(12)ICS Volume Control .................................................................................................................................... 11

3.3 Normal Operation Mode ................................................................................................................................. 12

3.3.1 Panel Lighting ......................................................................................................................................... 12

3.3.2 Receiving ................................................................................................................................................ 12

(4) Master Receive Volume Control .................................................................................................................. 9

JCP3-070 Control Panel with RX Volume Controls

Installation and Operating Manual

Rev A Page iv

3.3.3 Transmitting (Transmit Operation).......................................................................................................... 12

3.3.4 VOX Operation ....................................................................................................................................... 12

3.3.5 ICS Operation.......................................................................................................................................... 12

3.3.6 Multi-Function (XMIT / ICS) Switch Operation ....................................................................................... 12

3.3.7 Music Operation ..................................................................................................................................... 13

3.4 Emergency Operation Mode........................................................................................................................... 13

Appendix A - Installation Drawings ........................................................................................................................... A1

A1 Introduction .....................................................................................................................................................A1

A2 Installation Drawings.......................................................................................................................................A1

Appendix B - Certification Documents...................................................................................................................... B1

B1 Airworthiness Approval ...................................................................................................................................B2

B2 Instructions for Continued Airworthiness ........................................................................................................B2

Rev A Page 1

JCP3-070 Control Panel with RX Volume Controls

SECTION 1 - DESCRIPTION

1.1 System Overview

The JCP3-070 Control Panel with RX Volume Controls is part of an aircraft audio system consisting of one control

panel and one remote audio controller.

Figure 1-1 Aircraft Audio System

The JCP3-070 has the switches and level controls that allow the user to operate the remote audio controller. Control

commands are sent to the remote audio controller via a serial data bus from the control panel. The control commands

manage the user selectable functions of the audio system. The control panel provides a locking toggle switch with a

discrete output that places the remote audio controller in emergency operating mode.

The JCP3-070 front panel music / configuration connector provides a discrete path to the JRAC music / configuration

connections. Configuration settings can be sent to the JRAC using a configuration cable and a PC running the product

configuration application ProCSTM. To facilitate future customizations and certification, neither software nor complex

electronic devices are used in the JCP3-070 design.

1.2 Features Overview

The JCP3-070 features a 15 pin D-Min connector, which interfaces to the remote audio controller. The JCP3-070

input power is derived from the remote audio controller.

The JCP3-070 has 1 rotary 6-position transmit selector switch and 6 transmit select annunciators.

The JCP3-070 has a transmit active annunciator

The JCP3-070 has 6 toggle transceiver monitor switches

The JCP3-070 has a call annunciator

The JCP3-070 has 2 center-off toggle receiver monitor switches.

The JCP3-070 has 1 of each rotary 16-position VOX threshold control,. ICS volume control and RX volume control

The JCP3-070 has 1 locking toggle Emergency / Normal mode select switch.

The JCP3-070 has 1 spring load center off toggle switch, nominally for ICS and TX PTT control.

A 3.5mm Music / Configuration connector is provided on the faceplate of the JCP3-070 for downloading configuration

data to the remote audio controller Remote Audio Controller. The connector can also be used as a music input and is

compatible with most music players.

efer to the J

put and out

.3.1

.3.2

.3.3

.4.1

Power In

.4.1.1

Volume

Inputs

CP3-070 co

ut signals.

Inputs

Name

CALL AN

CONTRO

MUSIC L

+5/+28 V

MODE S

POWER I

RESET I

TX ANNU

CONFIG

CONTRO

CONFIG

UDIO C

Outputs

Name

CONFIG

UDIO C

CONFIG

CONTRO

MODE S

NORM M

Ground

Name

POWER

CHASSIS

MUSIC/C

Specifi

Electrica

Primary n

Input curr

Audio Pe

ontrols

Master R

Receive

nd Outpu

nector maps

UNCIATOR

DATA TO

FT/ MUSIC

C LIGHTS I

LECT / CON

PUT

CIATOR

ATA TO RE

LER

ATA FROM

NTROLLE

ATA FROM

NTROLLE

ATA TO RE

LER

DATA FRO

LECT / CON

DE SELEC

ROUND

GROUND

NFIG COM

ations

l Specifica

minal voltag

formance

ceive Audio

udio Control

for the matin

CP3

IGHT

PUT

FIG AUDIO

MOTE AUDI

EMOTE

MOTE AUDI

M JCP3

FIG AUDIO

ions

(from remo

ontrol varia

variation

JCP3-

g connector

Qty Ty

1 Da

1 Mu

1 Po

1 Da

Qty Ty

1 Da

1 Mu

Qty Ty

1 Gr

2 Gr

e audio cont

ion

070 Contr

esignators

ive low discr

a signal

io signal

log control

lti format sig

er Supply

ive low discr

a signal

lti format sig

ive low discr

und

oller)

l Panel wi

nstallation

nd pin assig

ignal

13.5 Vdc

≤0.2 A at

32 3 dB

h RX Volu

and Opera

ments for th

13.5 Vdc

e Control

ting Manu

Page

JCP3-070 Control Panel with RX Volume Controls

Installation and Operating Manual

Rev A Page 3

Rated Output Power

Music rated output level 400 mVrms ±10%

Output Load

Music load 1000 Ω±10%

1.4.1.4 Discrete Signals

Active low control input, active signal level ≤+3 Vdc

Active low control input, inactive signal level ≥+9 Vdc

Active low control input signals, when active, source 0.1 to 10 mA

Active low control output, active output ≤+2 Vdc

Active low control output signals, when active, sink ≤100 mA

Active low control input signals have an internal pull-up resistor

1.4.1.5 Lights Input

LIGHTS INPUT current 10 mA max.

1.4.2 Mechanical Specifications

2.625 in [66.7 mm] max

1.65 in [41.9 mm] max

1.22 in [31.0 mm] max

5.75 in [146.1 mm] max

4.95 in [125.7 mm] max

1.12 lb [0.53 kg] max

5052-H32 brushed aluminum with

conversion coating

J1 (System) One 15-pin D-Sub male, V5 locking

J2 (Music /configuration) One 4 pole 3.5mm stereo jack

J4 (Rear stud fastener)

Maintenance only access

One 4-40,0.5 in. max

4 Dzus fasteners

≤2.5 mΩ

INST-JCPX

Height

Behind panel depth

In front of panel depth

Faceplate width

Behind panel width

Weight

Enclosure material

Connectors (4):

Mounting

Bonding

Installation kit partnumber

Rated Input Level

Music rated input 400 mVrms ±10%

Rev A Page 4

JCP3-070 Control Panel with RX Volume Controls

SECTION 2 – INSTALLATION

2.1 Introduction

This section contains unpacking and inspection procedures, installation information, and post-installation checks.

2.2 Continued Airworthiness

Maintenance of the JCP3-070 is on condition only. Scheduled inspection and/or periodic maintenance of this unit is

not required.

2.3 Unpacking and Inspecting Equipment

Unpack the equipment carefully. Check for shipping damage and report any problems to the relevant carrier. Confirm

that the Authorized Release Certificate or Certificate of Conformance is included. Complete the on-line warranty card

from the Jupiter Avionics Corporation (JAC) website – www.jupiteravionics.com/warrantyregistration.

2.3.1 Warranty

All products manufactured by JAC are warranted to be free of defects in workmanship or performance for 2 years

from the date of installation by an approved JAC dealer or agency. This warranty covers the cost of all materials and

labour to repair or replace the unit, but does not include the cost of transporting the defective unit to and from JAC or

its designated warranty repair centre, or of removing and replacing the defective unit in the aircraft. This warranty

does not cover failures due to abuse, misuse, accident, or unauthorized alteration or repairs.

THIS WARRANTY IS VOID IF THE PRODUCT IS NOT INSTALLED BY AN AUTHORIZED JAC DEALER. If the on-

line warranty card is not completed, the product will be warranted from the date of manufacture.

Contact JAC for return authorization, and for any questions regarding this warranty and how it applies to your unit(s).

JAC is the final arbiter concerning warranty issues.

2.4 Installation Procedures

WARNING: Loud noise can cause hearing damage. Set the headset volume to minimum before

conducting tests, and slowly increase the volume to a comfortable listening level.

CAUTION: The power input circuitry of the unit may be damaged if the installation does not conform to the

wiring instructions in this manual.

2.4.1 Installation Limitations

The JCP3-070 may be installed only by following the applicable airworthiness requirements.

2.4.2 Cabling and Wiring

All wire shall be selected in accordance with the original aircraft manufacturer’s maintenance instructions, or AC43.13-

1B Change 1, Paragraphs 11-76 through 11-78. Unshielded wire types shall qualify to MIL-W-22759 as specified in

AC43.13-1B Change 1, Paragraphs 11-85, 11-86, and listed in Table 11-11. For shielded wire applications, use Tefzel

MIL-C-27500 shielded wire with tag ring or equivalent (for shield terminations) to make the most compact and easily

terminated interconnect. Follow the Connector Map in Appendix A of this manual.

JCP3-070 Control Panel with RX Volume Controls

Installation and Operating Manual

Rev A Page 5

Allow 3” from the end of the shielded wiring to the shield termination to allow the connector hood to be easily installed.

Refer to the Interconnect drawing in Appendix A of this manual for shield termination details. Note that this unit has a

‘clamshell’ hood that is installed after the wiring is complete.

Maintain wire segregation and route wiring in accordance with the original aircraft manufacturer’s maintenance

instructions.

Refer to the Interconnect drawing for additional specifications. Check that the ground connection is clean and well

secured, and that it shares no path with any electrically noisy aircraft accessories such as blowers, turn-and-bank

instruments, or similar loads.

2.4.3 Mechanical Installation

The JCP3-070 can be mounted in any attitude and location with adequate space for the front panel and sufficient

clearance for the connector and wiring harness. It requires no direct cooling.

2.4.4 Legend Replacement

The JCP3-070 illuminated legends are field replaceable. For further information, refer to the ‘Legend Replacement’

document in Appendix A of this manual.

2.4.5 Post Installation Checks

2.4.5.1 Voltage/Resistance checks.

Do not attach this unit until the following conditions are met:

a) Check P1 between pins 1and 9 for +13 Vdc power.

b) Check P1 pin 14 for +5 Vdc lights voltage or P1 pin 15 for +28 Vdc lights voltage.

c) Check P1 pin 10 (Chassis ground) for continuity to ground (less than 0.5 Ω).

d) Confirm P1 pin 13 (RESET INPUT) is connected to the Remote Audio Controller P3 pin 13 (RESET

OUTPUT)

e) Check all pins for shorts to ground or adjacent pins.

2.4.5.2 Power on Checks.

Power up the aircraft’s systems and confirm normal operation of all functions of the JCP3-070. Refer to

Section 3 (Operation) for specific operational details.

a) Begin with only the pilot’s headset attached. Confirm correct ICS and radio operation for both receive and

transmit. Check yoke or cyclic switch action. Check the radio selection and inputs. Do not proceed until the

radios are functioning correctly.

b) If there is a music source in the system, turn it on and check for proper mute operation.

c) Unusual buzzes, hums or other background audio are symptomatic of multiple grounds, or noisy external

systems such as blowers or pumps sharing wiring with the audio system. If a transmitter fails to key or

correctly modulate it is often the result of not connecting all required grounds to the radio or external audio

system.

d) Check the ICS operation and Emergency operation.

e) Plug in the co-pilot’s headset. Check for correct ICS operation. Check yoke or cyclic switch functions.

f) Plug in any remaining headsets, and check for correct ICS operation. Note that an incorrect cordset (drop cord)

or improper jack wiring may cause a wide range of problems, from loss of audio to a tone heard in the headset.

g) Check that all configurations settings are correct.

When all performance checks are satisfied, complete the necessary regulatory documentation before releasing the

aircraft for service. Refer to Appendix B.

JCP3-070 Control Panel with RX Volume Controls

Installation and Operating Manual

Rev A Page 6

2.5 Legend Text Selection using ProCS™

The configuration program ProCS™can be used to customize the text for eachlegend either at the time of ordering

the unit, oriftext changes arerequired after installation. The JCP3-070 need not be connected toa computer to

select the legend text.

For information on ordering customized legends, refer to How to Order aCustom Unit or the Configuration Chart on

the JAC website and in Appendix A of this manual.

2.5.1 Virtual Front Panel

The Virtual Front Panel window is used to specify the text for each legend.

In the example shown here, the option ‘New…’ has been selected. A pop-up

‘New Label’ window will appear, allowing the user to create a customized

legend – in this case, JAC. The new legend name will now be shown in the

appropriate position on the faceplate representation in the software

program, and will be used in the connector maps and interconnect.

Note: If the name of a front panel switch is changed using this software, the change will be incorporated in

the connector maps and interconnect, to give truly customized installation diagrams.

2.5.2 Connector Maps

This section contains connector maps and interconnects that are automatically generated to show changes to switch

labels that affect the installation of the remote audio controller.

Among the options is ‘- - - -‘ which signifies that

the legend will be left blank, and ‘New…’ which

allows the user to enter a completely new

legend of up to five characters. If a ‘new’

legend has been added, the option ‘Edit …’ is

added to the menu to enable changes to the

newly created label.

Clicking on a customizable legend will open a drop-down

menu listing the options for that label. The currently

selected option will be highlighted. To escape from the

menu, click on the desired option, or right-click in the

window. A 'Print…’ box will appear. Click outside the box to

escape, or select it to print the 'Virtual Front Panel window

showing the current label selections.

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