JVC KD-G351E Bedienungsanleitung

SERVICE MANUAL

2008/10

CD RECEIVER

MA377<Rev.004>200810SERVICE MANUAL

KD-G351E, KD-G351EX, KD-G351EY, KD-G351EU,

KD-G357EE, KD-G440J, KD-G441E, KD-G441EX,

KD-G441EY, KD-G441EU, KD-G447EE, KD-G644UI,

KD-G645U, KD-G645UN, KD-G645UT, KD-G645UH,

KD-G646U, KD-G646UN, KD-G646UT, KD-G646UH,

KD-G648UF, KD-G352EY, KD-S45J, KD-G645SUI,

KD-G442E, KD-G442EX, KD-G442EY, KD-G499UR,

KD-G357EE2, KD-G645TUH

Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade)

Lead free solder used in the board (material : Sn-Cu, melting point : 230 Centigrade)

TABLE OF CONTENTS

1 PRECAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

2 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13

4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-29

5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30

except

KD-G441

KD-G442

KD-G351

KD-G447

KD-G357

KD-S45

KD-G645

KD-G441

KD-G442

KD-G351

KD-G447

KD-G357

KD-G352

KD-G440

KD-G499

KD-S45

1-2 (No.MA377<Rev.004>)

SPECIFICATION

KD-G442/KD-G441/KD-G351/KD-G352

Design and specifications are subject to change without notice.

AUDIO AMPLIFIER SECTION

Maximum Power Output Front/Rear 50 W per channel

Continuous Power Output (RMS) Front/Rear 19 W per channel into 4 Ω40 Hz to 20 000 Hz at no

more than 0.8% total harmonic distortion

Load Impedance 4 Ω(4 Ωto 8 Ωallowance)

Tone Control Range Bass ±12 dB at 60 Hz

Middle ±12 dB at 1 kHz

Treble ±12 dB at 10 kHz

Frequency Response 40 Hz to 20 000 Hz

Signal to Noise Ratio 70 dB

Audio Output Level (for KD-G441) Line-Out Level/Impedance 2.5 V/20 kΩload (full scale)

Output Impedance 1 kΩ

Subwoofer-Out Level/Impedance 2.5 V /20 kΩload (full scale)

Other Terminals AUX (auxiliary) input jack USB input jack Steering wheel remote input (forKD-G441)

TUNER SECTION

Frequency Range FM 87.5 MHz to 108.0 MHz

AM MW: 522 kHz to 1 620 kHz

LW: 144 kHz to 279 kHz

FM Tuner Usable Sensitivity 11.3 dBf (1.0 µV/75 Ω)

50 dB Quieting Sensitivity 16.3 dBf (1.8 µV/75 Ω)

Alternate Channel Selectivity (400 kHz)

65 dB

Frequency Response 40 Hz to 15 000 Hz

Stereo Separation 30 dB

MW Tuner Sensitivity/Selectivity 20 µV/35 dB

LW Tuner Sensitivity 50 µV

CD PLAYER SECTION

Type Compact disc player

Signal Detection System Non-contact optical pickup (semiconductor laser)

Number of Channels 2 channels (stereo)

Frequency Response 5 Hz to 20 000 Hz

Dynamic Range 96 dB

Signal-to-Noise Ratio 98 dB

Wow and Flutter Less than measurable limit

MP3 Decoding Format: (MPEG1/2 Audio Layer 3)

Max. Bit Rate 320 kbps

WMA (Windows Media® Audio) Decoding Format

Max. Bit Rate 320 kbps

USB SECTION

USB Standard USB 1.1, USB 2.0

Data Transfer Rate (Full Speed) Max. 12 Mbps

Storage Less than 8 GB (1 partition type)

Compatible Device Mass storage class (except HDD)

Compatible File System FAT 32/16/12

Playable Audio Format MP3/WMA

Max. Current 500 mA

GENERAL

Power Requirement Operating Voltage DC 14.4 V (11 V to 16 V allowance)

Grounding System Negative ground

Allowable Operating Temperature 0°C to +40°C

Dimensions (W ×H ×D) Installation Size (approx.) 182 mm ×52 mm ×160 mm

Panel Size (approx.) 188 mm ×58 mm ×13 mm

Mass (approx.) 1.3 kg (excluding accessories)

(No.MA377<Rev.004>)1-3

KD-G447/KD-G357

Design and specifications are subject to change without notice.

AUDIO AMPLIFIER SECTION

Maximum Power Output Front/Rear 50 W per channel

Continuous Power Output (RMS) Front/Rear 19 W per channel into 4 Ω40 Hz to 20 000 Hz at no

more than 0.8% total harmonic distortion

Load Impedance 4 Ω(4 Ωto 8 Ωallowance)

Tone Control Range Bass ±12 dB at 60 Hz

Middle ±12 dB at 1 kHz

Treble ±12 dB at 10 kHz

Frequency Response 40 Hz to 20 000 Hz

Signal to Noise Ratio 70 dB

Other Terminals AUX (auxiliary) input jack, USB input jack

TUNER SECTION

Frequency Range FM1/FM2 87.5 MHz to 108.0 MHz

FM3 65.00 MHz to 74.00 MHZ

AM MW: 522 kHz to 1 620 kHz

LW: 144 kHz to 279 kHz

FM Tuner Usable Sensitivity 11.3 dBf (1.0 µV/75 Ω)

50 dB Quieting Sensitivity 16.3 dBf (1.8 µV/75 Ω)

Alternate Channel Selectivity (400 kHz)

65 dB

Frequency Response 40 Hz to 15 000 Hz

Stereo Separation 30 dB

MW Tuner Sensitivity/Selectivity 20 µV/35 dB

LW Tuner Sensitivity 50 µV

CD PLAYER SECTION

Type Compact disc player

Signal Detection System Non-contact optical pickup (semiconductor laser)

Number of Channels 2 channels (stereo)

Frequency Response 5 Hz to 20 000 Hz

Dynamic Range 96 dB

Signal-to-Noise Ratio 98 dB

Wow and Flutter Less than measurable limit

MP3 Decoding Format: (MPEG1/2 Audio Layer 3)

Max. Bit Rate 320 kbps

WMA (Windows Media® Audio) Decoding Format

Max. Bit Rate 320 kbps

USB SECTION

USB Standard USB 1.1, USB 2.0

Data Transfer Rate (Full Speed) Max. 12 Mbps

Storage Less than 8 GB (1 partition type)

Compatible Device Mass storage class (except HDD)

Compatible File System FAT 32/16/12

Playable Audio Format MP3/WMA

Max. Current 500 mA

GENERAL

Power Requirement Operating Voltage DC 14.4 V (11 V to 16 V allowance)

Grounding System Negative ground

Allowable Operating Temperature 0°C to +40°C

Dimensions (W ×H ×D) Installation Size (approx.) 182 mm ×52 mm ×160 mm

Panel Size (approx.) 188 mm ×58 mm ×13 mm

Mass (approx.) 1.3 kg (excluding accessories)

1-4 (No.MA377<Rev.004>)

KD-G440/KD-S45/KD-G499

Design and specifications are subject to change without notice.

AUDIO AMPLIFIER SECTION

Power Output 20 W RMS ×4 Channels at 4 Ωand < or = 1% THD+N

Signal-to-Noise Ratio 80 dBA (reference: 1 W into 4 Ω)

Load Impedance 4 Ω(4 Ωto 8 Ωallowance)

Tone Control Range Bass/Mid-range/Treble ±12 dB at 60 Hz/1 kHz/10 kHz

Frequency Response 40 Hz to 20 000 Hz

Line-Out Level/Impedance 2.5 V/20 kΩload (full scale)

Output Impedance 1 kΩ

Subwoofer-Out Level/Impedance 2.5 V/20 kΩload (full scale)

Other Terminal AUX (auxiliary) input jack USB input jack Steering wheel remote input

TUNER SECTION

Frequency Range FM

87.5 MHz to 107.9 MHz (with channel interval set to 100 kHz or 200 kHz)

87.5 MHz to 108.0 MHz (with channel interval set to 50 kHz)

530 kHz to 1 710 kHz (with channel interval set to 10 kHz)

531 kHz to 1 602 kHz (with channel interval set to 9 kHz)

FM Tuner Usable Sensitivity 11.3 dBf (1.0 µV/75 Ω)

50 dB Quieting Sensitivity 16.3 dBf (1.8 µV/75 Ω)

Alternate Channel Selectivity (400 kHz)

65 dB

Frequency Response 40 Hz to 15 000 Hz

Stereo Separation 35 dB

AM Tuner Sensitivity/Selectivity 20 µV/35 dB

CD PLAYER SECTION

Type Compact disc player

Signal Detection System Non-contact optical pickup (semiconductor laser)

Number of Channels 2 channels (stereo)

Frequency Response 5 Hz to 20 000 Hz

Dynamic Range 96 dB

Signal-to-Noise Ratio 98 dB

Wow and Flutter Less than measurable limit

MP3 Decoding Format: (MPEG1/2 Audio Layer 3)

Max. Bit Rate 320 kbps

WMA (Windows Media® Audio) Decoding Format

Max. Bit Rate 320 kbps

USB SECTION

USB Standard USB 1.1, USB 2.0

Data Transfer Rate (Full Speed) Max. 12 Mbps

Storage Less than 8 GB (1 partition type)

Compatible Device Mass storage class (except HDD)

Compatible File System FAT 32/16/12

Playable Audio Format MP3/WMA

Max. Current 500 mA

GENERAL

Power Requirement Operating Voltage DC 14.4 V (11 V to 16 V allowance)

Grounding System Negative ground

Allowable Operating Temperature 0°C to +40°C (32°F to 104°F)

Dimensions (W ×H ×D): (approx.) Installation Size

182 mm

52 mm

160 mm (7-3/16”

2-1/16”

6-5/16”)

Panel Size 188 mm ×58 mm ×6 mm (7-7/16” ×2-5/16” ×1/4”)

Mass 1.3 kg (2.9 lbs) (excluding accessories)

(No.MA377<Rev.004>)1-5

KD-G644

Design and specifications are subject to change without notice.

AUDIO AMPLIFIER SECTION

Maximum Power Output Front/Rear 50 W per channel

Continuous Power Output (RMS) Front/Rear 19 W per channel into 4 Ω40 Hz to 20 000 Hz at no

more than 0.8% total harmonic distortion.

Load Impedance 4 Ω(4 Ωto 8 Ωallowance)

Tone Control Range Bass ±12 dB at 60 Hz

Mid-range ±12 dB at 1 kHz

Treble ±12 dB at 10 kHz

Frequency Response 40 Hz to 20 000 Hz

Signal-to-Noise Ratio 70 dB

Line-Out Level/Impedance 2.5 V/20 kΩload (full scale)

Output Impedance 1 kΩ

Subwoofer-Out Level/Impedance 2.5 V/20 kΩload (full scale)

Other Terminal AUX (auxiliary) input jack, USB input jack

TUNER SECTION

Frequency Range FM 87.5 MHz to 108.0 MHz

AM 531 kHz to 1 602 kHz

FM Tuner Usable Sensitivity 11.3 dBf (1.0 µV/75 Ω)

50 dB Quieting Sensitivity 16.3 dBf (1.8 µV/75 Ω)

Alternate Channel Selectivity (400 kHz)

65 dB

Frequency Response 40 Hz to 15 000 Hz

Stereo Separation 30 dB

AM Tuner Sensitivity/Selectivity 20 µV/35 dB

CD PLAYER SECTION

Type Compact disc player

Signal Detection System Non-contact optical pickup (semiconductor laser)

Number of Channels 2 channels (stereo)

Frequency Response 5 Hz to 20 000 Hz

Dynamic Range 96 dB

Signal-to-Noise Ratio 98 dB

Wow and Flutter Less than measurable limit

MP3 Decoding Format: (MPEG1/2 Audio Layer 3)

Max. Bit Rate 320 kbps

WMA (Windows Media® Audio) Decoding Format

Max. Bit Rate 320 kbps

USB SECTION

USB Standard USB 1.1, USB 2.0

Data Transfer Rate (Full Speed) Max. 12 Mbps

Storage Less than 8 GB (1 partition type)

Compatible Device Mass storage class (except HDD)

Compatible File System FAT 32/16/12

Playable Audio Format MP3/WMA

Max. Current 500 mA

GENERAL

Power Requirement Operating Voltage DC 14.4 V (11 V to 16 V allowance)

Grounding System Negative ground

Allowable Operating Temperature 0°C to +40°C

Dimensions (W ×H ×D): (approx.) Installation Size 182 mm ×52 mm ×160 mm

Panel Size 188 mm ×58 mm ×6 mm

Mass 1.3 kg (excluding accessories)

1-6 (No.MA377<Rev.004>)

KD-G646/KD-G645

Design and specifications are subject to change without notice.

AUDIO AMPLIFIER SECTION

Maximum Power Output Front/Rear 50 W per channel

Continuous Power Output (RMS) Front/Rear 19 W per channel into 4 Ω40 Hz to 20 000 Hz at no

more than 0.8% total harmonic distortion.

Load Impedance 4 Ω(4 Ωto 8 Ωallowance)

Tone Control Range Bass ±12 dB at 60 Hz

Mid-range ±12 dB at 1 kHz

Treble ±12 dB at 10 kHz

Frequency Response 40 Hz to 20 000 Hz

Signal-to-Noise Ratio 70 dB

Line-Out Level/Impedance 2.5 V/20 kΩload (full scale)

Output Impedance 1 kΩ

Subwoofer-Out Level/Impedance 2.5 V/20 kΩload (full scale)

Other Terminal AUX (auxiliary) input jack, USB input jack

TUNER SECTION

Frequency Range FM 87.5 MHz to 108.0 MHz

AM 531 kHz to 1 602 kHz

FM Tuner Usable Sensitivity 11.3 dBf (1.0 µV/75 Ω)

50 dB Quieting Sensitivity 16.3 dBf (1.8 µV/75 Ω)

Alternate Channel Selectivity (400 kHz)

65 dB

Frequency Response 40 Hz to 15 000 Hz

Stereo Separation 30 dB

AM Tuner Sensitivity/Selectivity 20 µV/35 dB

CD PLAYER SECTION

Type Compact disc player

Signal Detection System Non-contact optical pickup (semiconductor laser)

Number of Channels 2 channels (stereo)

Frequency Response 5 Hz to 20 000 Hz

Dynamic Range 96 dB

Signal-to-Noise Ratio 98 dB

Wow and Flutter Less than measurable limit

MP3 Decoding Format (MPEG1/2 Audio Layer 3)

Max. Bit Rate 320 kbps

WMA (Windows Media

Audio) Decoding Format

Max. Bit Rate 320 kbps

USB SECTION

USB Standard USB 1.1, USB 2.0

Data Transfer Rate Full Speed) Max. 12 Mbps

Storage Less than 8 GB (1 partition type)

Compatible Device Mass storage class (except HDD)

Compatible File System FAT 32/16/12

Playable Audio Format MP3/WMA

Max. Current 500 mA

GENERAL

Power Requirement Operating Voltage DC 14.4 V (11 V to 16 V allowance)

Grounding System Negative ground

Allowable Operating Temperature 0°C to +40°C

Dimensions (W ×H ×D) (approx.) Installation Size 182 mm ×52 mm ×160 mm

Panel Size 188 mm ×58 mm ×6 mm

Mass 1.3 kg (excluding accessories)

(No.MA377<Rev.004>)1-7

KD-G648

Design and specifications are subject to change without notice.

AUDIO AMPLIFIER SECTION

Maximum Power Output Front/Rear 50 W per channel

Continuous Power Output (RMS) Front/Rear 19 W per channel into 4 Ω40 Hz to 20 000 Hz at no

more than 0.8% total harmonic distortion.

Load Impedance 4 Ω(4 Ωto 8 Ωallowance)

Tone Control Range Bass ±12 dB at 60 Hz

Mid-range ±12 dB at 1 kHz

Treble ±12 dB at 10 kHz

Frequency Response 40 Hz to 20 000 Hz

Signal-to-Noise Ratio 70 dB

Line-Out Level/Impedance 2.5 V/20 kΩload (full scale)

Output Impedance 1 kΩ

Subwoofer-Out Level/Impedance 2.5 V/20 kΩload (full scale)

Other Terminal AUX (auxiliary) input jack, USB input jack

TUNER SECTION

Frequency Range FM 87.5 MHz to 108.0 MHz

AM 531 kHz to 1 602 kHz

FM Tuner Usable Sensitivity 11.3 dBf (1.0 µV/75 Ω)

50 dB Quieting Sensitivity 16.3 dBf (1.8 µV/75 Ω)

Alternate Channel Selectivity (400 kHz)

65 dB

Frequency Response 40 Hz to 15 000 Hz

Stereo Separation 30 dB

AM Tuner Sensitivity/Selectivity 20 µV/35 dB

CD PLAYER SECTION

Type Compact disc player

Signal Detection System Non-contact optical pickup (semiconductor laser)

Number of Channels 2 channels (stereo)

Frequency Response 5 Hz to 20 000 Hz

Dynamic Range 96 dB

Signal-to-Noise Ratio 98 dB

Wow and Flutter Less than measurable limit

MP3 Decoding Format (MPEG1/2 Audio Layer 3)

Max. Bit Rate 320 kbps

WMA (Windows Media® Audio) Decoding Format

Max. Bit Rate 320 kbps

USB SECTION

USB Standard USB 1.1, USB 2.0

Data Transfer Rate Full Speed) Max. 12 Mbps

Storage Less than 8 GB (1 partition type)

Compatible Device Mass storage class (except HDD)

Compatible File System FAT 32/16/12

Playable Audio Format MP3/WMA

Max. Current 500 mA

GENERAL

Power Requirement Operating Voltage DC 14.4 V (11 V to 16 V allowance)

Grounding System Negative ground

Allowable Operating Temperature 0°C to +40°C

Dimensions (W ×H ×D) (approx.) Installation Size 182 mm ×52 mm ×160 mm

Panel Size 188 mm ×58 mm ×6 mm

Mass 1.3 kg (excluding accessories)

1-8 (No.MA377<Rev.004>)

KD-G645S

Design and specifications are subject to change without notice.

AUDIO AMPLIFIER SECTION

Maximum Power Output Front/Rear 50 W per channel

Continuous Power Output (RMS) Front/Rear 19 W per channel into 4 Ω40 Hz to 20 000 Hz at no

more than 0.8% total harmonic distortion.

Load Impedance 4 Ω(4 Ωto 8 Ωallowance)

Tone Control Range Bass ±12 dB at 60 Hz

Mid-range ±12 dB at 1 kHz

Treble ±12 dB at 10 kHz

Frequency Response 40 Hz to 20 000 Hz

Signal-to-Noise Ratio 70 dB

Line-Out Level/Impedance 2.5 V/20 kΩload (full scale)

Output Impedance 1 kΩ

Subwoofer-Out Level/Impedance 2.5 V/20 kΩload (full scale)

Other Terminal AUX (auxiliary) input jack, USB input jack

TUNER SECTION

Frequency Range FM 87.5 MHz to 108.0 MHz

AM 531 kHz to 1 602 kHz

FM Tuner Usable Sensitivity 11.3 dBf (1.0 µV/75 Ω)

50 dB Quieting Sensitivity 16.3 dBf (1.8 µV/75 Ω)

Alternate Channel Selectivity (400 kHz)

65 dB

Frequency Response 40 Hz to 15 000 Hz

Stereo Separation 30 dB

AM Tuner Sensitivity/Selectivity 20 µV/35 dB

CD PLAYER SECTION

Type Compact disc player

Signal Detection System Non-contact optical pickup (semiconductor laser)

Number of Channels 2 channels (stereo)

Frequency Response 5 Hz to 20 000 Hz

Dynamic Range 96 dB

Signal-to-Noise Ratio 98 dB

Wow and Flutter Less than measurable limit

MP3 Decoding Format (MPEG1/2 Audio Layer 3)

Max. Bit Rate 320 kbps

WMA (Windows Media® Audio) Decoding Format

Max. Bit Rate 320 kbps

USB SECTION

USB Standard USB 1.1, USB 2.0

Data Transfer Rate Full Speed) Max. 12 Mbps

Storage Less than 8 GB (1 partition type)

Compatible Device Mass storage class (except HDD)

Compatible File System FAT 32/16/12

Playable Audio Format MP3/WMA

Max. Current 500 mA

GENERAL

Power Requirement Operating Voltage DC 14.4 V (11 V to 16 V allowance)

Grounding System Negative ground

Allowable Operating Temperature 0°C to +40°C

Dimensions (W ×H ×D) (approx.) Installation Size 178 mm ×50 mm ×160 mm

Panel Size 178 mm ×50 mm ×17 mm

Mass 1.2 kg (excluding accessories)

(No.MA377<Rev.004>)1-9

SECTION 1

PRECAUTION

1.1 Safety Precautions

!Burrs formed during molding may be left over on some parts of the chassis. Therefore,

pay attention to such burrs in the case of preforming repair of this system.

!Please use enough caution not to see the beam directly or touch it in case of an

adjustment or operation check.

1-10 (No.MA377<Rev.004>)

1.2 Preventing static electricity

Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser

diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.

1.2.1 Grounding to prevent damage by static electricity

Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as laser products.

Be careful to use proper grounding in the area where repairs are being performed.

(1) Ground the workbench

Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the

traverse unit (optical pickup) on it.

(2) Ground yourself

Use an anti-static wrist strap to release any static electricity built up in your body.

(3) Handling the optical pickup

• In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical

pickup are shorted. After replacement, return the shorted parts to their original condition.

(Refer to the text.)

• Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily

destroy the laser diode.

1.3 Handling the traverse unit (optical pickup)

(1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.

(2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the

replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a

time when attaching it to the connector.

(3) Handle the flexible cable carefully as it may break when subjected to strong force.

(4) It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.

1.4 Attention when traverse unit is decomposed

*Please refer to "Disassembly method" in the text for the pickup unit.

• Apply solder to the short land before the card wire is disconnected from the connector on the pickup unit.

(If the card wire is disconnected without applying solder, the pickup may be destroyed by static electricity.)

• In the assembly, be sure to remove solder from the short land after connecting the card wire.

(caption)

Anti-static wrist strap

Conductive material

(conductive sheet) or iron plate

Traverse mechanism assembly

Pickup

Short land section

Card wire

Connector

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