Kärcher BR 55/60 WP Bedienungs- und Montageanleitung

Service Information International 02.2003

BR/BD 55/60 WP

1.384- . . .

ServiceInformation

(English) 5.905-882

BR/BD 55/60 WP Technical Features

Service Information International 02.2003 Page 2 / 25

Drive

– Powersuppliedby4maintenance-freeorlow-

maintenance 6-volt batteries.

– Drive by a DC motor with differential gear.

– 2 drive wheels at the front, 2 steering wheels

at the back.

– Complete base frame made of plastic.

Brush system

– Brush head with 2 brush rollers (BR version)

or 2 disc brushes (BD version).

– Brushrollers/discbrushersareconter-rotating.

– Thebrushheadisloweredwiththepedal.The

brush drive assembly is switched on at the

same time. Press the pedal down to raise the

brushheadandswitchthebrushdriveassem-

blyoff.Ifthedrivesystemisswitchedoffwhile

operating the machine (brush head lowered

andbrushesrotating),thebrushescontinueto

run on for approx. 2 - 5 seconds until they are

automatically switched off (after-running time

can be adjusted).

– Brush contact pressure can be adjusted with

the lever.

– The brushes can be changed without tools.

Water system

– Integrated fresh and waste water tank (tank-

in-tank system).

– Whenthewastewatertankisfull,themechan-

ical float closes the suction intake in the tank

lid.

– Thewatertankjustisrestingonthebaseframe

where it is held with 2 screws.

– No water pump, the water flows to the brush

head by the force of gravity.

– Thequantityoffreshwatercanbeadjustedby

a metering valve according to the amount of

dirt.

– When the machine comes to a standstill, a

waterstop valveinterrupts thesupply offresh

water to the brush head.

Suction system

– Suctionbeam leverislowered byalever.The

suction motor starts at the same time. If the

suction beam is raised, the suction motor

switchesoffagainautomatically(after-running

time approx. 10 seconds).

– Standard suction motor with carbon brushes

(option: long-life suction motor).

– Suction beam from BR/BD 750.

– Operation possible with straight and curved

suction beam.

– Suction beam can be adjusted in pivot angle

and inclination positions without any tools.

– Rubberstripcanberaplacedwithoutanytools.

Electric components

– The electric components are located behind

thebatterychargerorunderthecontrolpanel.

– IftheEMERGENCYSTOP buttonispressed,

themachineisbrakedandswitchedOFFcom-

pletely.

Page 3 / 25

BR/BD 55/60 WP Machine functions

Service Information International 02.2003

View from the front

1 Screw cap, fresh water drain

2 Fresh water tank

3 Drive wheel

4 Tank locking device

5 Brush head (BR version)

6 Cover, suction channel

7 Tanklid

Page 4 / 25

BR/BD 55/60 WP Machine functions

Service Information International 02.2003

View from behind

1 Tanklid

2 Lever, to raise and lower the suction beam

3 Water flow control

4 Water level display, fresh water

5 Brush head (BR version)

6 Coarse dirt container

7 Drive wheel

8 Hand lever, increase/decrease brush head

contact pressure

9 Foot lever, raise/lower brush head

10 Support roller

11 Suction beam

12 Deflection roller

13 Charge state display

red LED: Fault in charging procedure.

Batteries or battery charger

defect.

green LED: Batteries are charged.

yellow LED: Batteries are being charged.

nodisplay: No mains voltage available.

Battery not connected.

14 Battery charger U1

(only in the PACKAGE version)

15 Suction hose

16 Drain hose

17 Guidehandle

18 Drive lever forwards/reverse

19 ControlpanelA2

Page 5 / 25

BR/BD 55/60 WP Machine functions

Service Information International 02.2003

Waste water tank

1 Cover, waste water tank

2 Seal, fresh water tank inlet

3 Suction channel, air outlet

4 Fastening screws, suction channel cover

5 Float, mechanical

6 Suctiontube,wastewaterfromsuctionbeam

7 Waste water tank

8 Air intake with fluff strainer, suction motor

9 Tank inlet, fresh water

10 Suction channel, air inlet

11 Suction channel

Cover lifted

View from above, after removing

the suction channel cover

Page 6 / 25

BR/BD 55/60 WP Machine functions

Service Information International 02.2003

Brush head (BR version)

Electric connection

TheterminalstripEXT-X2islocatedontopofthe

brush head. The M1 and M2 brush motors are

connected at this location.

Terminal strip EXT-X2, electrical connection for the

brush motors

Brush head mounting

1 Brush head (BR version)

2 Supporting frame, brush head

3 Screws (4x), brush head fastening

Coarse dirt container

Thecoarsedirtcontainerrideslooseonthebrush

head.

Coarse dirt and impurities are trapped in the

coarse dirt container.

Coarse dirt container

Suspension

Thebrushhead(1)ismountedonthesupporting

frame (2) and held in place with four srews (3).

3 3

Terminal strip EXT-X1

The terminal strip EXT-X1 is located next to the

batteriesattheleftside.Itismountedonametal

plateandinsertedinthechasis.Thetractionmotor

M3,thebrushheadmicroswitchS7andthewater

pump M4 (option) are connected there.

Page 7 / 25

BR/BD 55/60 WP Machine functions

Service Information International 02.2003

Brush drive assembly (cover removed)

1 Drive motor, rear brush roller

2 Brush roller

3 Toothedbelt

4 Motor fastening screws and toothed belt

5 Guide shoe

Page 8 / 25

BR/BD 55/60 WP Machine functions

Service Information International 02.2003

Battery

1 Battery G1 (4 x 6 volt = 24 volt)

2 Fuse, battery (F1)

3 Positive battery post

4 Wire connector

5 Insulatingnut

6 Lock nut

Note

Theinsulatingnut (5)must befittedin such

a way that the lower shoulder fits exactly in

the hole of the wire connector (4). If fitted

withoutsufficientcare,thisshoulderbreaks

off so that the main fuse F1 (2) is bridged

and thus out of use. Tighten the insulating

nut (5) with a wrench hand-tight and then

lock with the lock nut (6).

–+

Page 9 / 25

BR/BD 55/60 WP Machine functions

Service Information International 02.2003

Suction beam

1 Mounting plate, suction beam

2 Wing nut, to adjust the inclination of the

suction beam

3 Screw,forfasteningthedeflectionrollerand

rubber strips

4 Deflection roller

5 Support roller

6 Star knob, for fastening the suction beam

7 Rubber strip

8 Retainer for the rubber strips

9 Bowden cable, raise/lower suction beam

10 Suction hose

Page 10 / 25

BR/BD 55/60 WP Machine functions

Service Information International 02.2003

1 Controlpanel A2

2 Control lamp (red) lights up when the bat-

tery is discharged (deep-discharge protec-

tion)

3 Display

4 "Info" button to illustrate the messages into

thedisplay

5 EMERGENCY STOP button S2. Switches

offallfunctionsimmediatelyandbrakesthe

machine. Turn to reset

6 Key switch S1

Control panel

7 Control lamp (red) lights up when the suc-

tion motor is running

8 "Settings"button

– Switchesthesuctionmotoronwhen

theaccessorykit"Wall/Floor/Ceiling"

nozzle is fitted.

– Changesthemachinesettingswhen

usedtogetherwith the"Info" button.

9 Controllamp(red) lightsup whenthe brush

motor is in overload

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