Kärcher BR 55/60 WP Bedienungs- und Montageanleitung
Service Information International 02.2003
BR/BD 55/60 WP
1.384- . . .
ServiceInformation
(English) 5.905-882
BR/BD 55/60 WP Technical Features
Service Information International 02.2003 Page 2 / 25
Drive
– Powersuppliedby4maintenance-freeorlow-
maintenance 6-volt batteries.
– Drive by a DC motor with differential gear.
– 2 drive wheels at the front, 2 steering wheels
at the back.
– Complete base frame made of plastic.
Brush system
– Brush head with 2 brush rollers (BR version)
or 2 disc brushes (BD version).
– Brushrollers/discbrushersareconter-rotating.
– Thebrushheadisloweredwiththepedal.The
brush drive assembly is switched on at the
same time. Press the pedal down to raise the
brushheadandswitchthebrushdriveassem-
blyoff.Ifthedrivesystemisswitchedoffwhile
operating the machine (brush head lowered
andbrushesrotating),thebrushescontinueto
run on for approx. 2 - 5 seconds until they are
automatically switched off (after-running time
can be adjusted).
– Brush contact pressure can be adjusted with
the lever.
– The brushes can be changed without tools.
Water system
– Integrated fresh and waste water tank (tank-
in-tank system).
– Whenthewastewatertankisfull,themechan-
ical float closes the suction intake in the tank
lid.
– Thewatertankjustisrestingonthebaseframe
where it is held with 2 screws.
– No water pump, the water flows to the brush
head by the force of gravity.
– Thequantityoffreshwatercanbeadjustedby
a metering valve according to the amount of
dirt.
– When the machine comes to a standstill, a
waterstop valveinterrupts thesupply offresh
water to the brush head.
Suction system
– Suctionbeam leverislowered byalever.The
suction motor starts at the same time. If the
suction beam is raised, the suction motor
switchesoffagainautomatically(after-running
time approx. 10 seconds).
– Standard suction motor with carbon brushes
(option: long-life suction motor).
– Suction beam from BR/BD 750.
– Operation possible with straight and curved
suction beam.
– Suction beam can be adjusted in pivot angle
and inclination positions without any tools.
– Rubberstripcanberaplacedwithoutanytools.
Electric components
– The electric components are located behind
thebatterychargerorunderthecontrolpanel.
– IftheEMERGENCYSTOP buttonispressed,
themachineisbrakedandswitchedOFFcom-
pletely.
Page 3 / 25
BR/BD 55/60 WP Machine functions
Service Information International 02.2003
View from the front
1 Screw cap, fresh water drain
2 Fresh water tank
3 Drive wheel
4 Tank locking device
5 Brush head (BR version)
6 Cover, suction channel
7 Tanklid
1
2
3
5
7
4
6
Page 4 / 25
BR/BD 55/60 WP Machine functions
Service Information International 02.2003
View from behind
1 Tanklid
2 Lever, to raise and lower the suction beam
3 Water flow control
4 Water level display, fresh water
5 Brush head (BR version)
6 Coarse dirt container
7 Drive wheel
8 Hand lever, increase/decrease brush head
contact pressure
9 Foot lever, raise/lower brush head
10 Support roller
11 Suction beam
12 Deflection roller
13 Charge state display
red LED: Fault in charging procedure.
Batteries or battery charger
defect.
green LED: Batteries are charged.
yellow LED: Batteries are being charged.
nodisplay: No mains voltage available.
Battery not connected.
14 Battery charger U1
(only in the PACKAGE version)
15 Suction hose
16 Drain hose
17 Guidehandle
18 Drive lever forwards/reverse
19 ControlpanelA2
1
2
3
4
5
6
7
8
9
10
12
11
13
14
15
16
17
19
18
Page 5 / 25
BR/BD 55/60 WP Machine functions
Service Information International 02.2003
Waste water tank
1 Cover, waste water tank
2 Seal, fresh water tank inlet
3 Suction channel, air outlet
4 Fastening screws, suction channel cover
5 Float, mechanical
6 Suctiontube,wastewaterfromsuctionbeam
7 Waste water tank
8 Air intake with fluff strainer, suction motor
9 Tank inlet, fresh water
10 Suction channel, air inlet
11 Suction channel
Cover lifted
View from above, after removing
the suction channel cover
1
2
4
5
6
7
3
9
8
10
11
3
Page 6 / 25
BR/BD 55/60 WP Machine functions
Service Information International 02.2003
Brush head (BR version)
Electric connection
TheterminalstripEXT-X2islocatedontopofthe
brush head. The M1 and M2 brush motors are
connected at this location.
Terminal strip EXT-X2, electrical connection for the
brush motors
Brush head mounting
1 Brush head (BR version)
2 Supporting frame, brush head
3 Screws (4x), brush head fastening
Coarse dirt container
Thecoarsedirtcontainerrideslooseonthebrush
head.
Coarse dirt and impurities are trapped in the
coarse dirt container.
Coarse dirt container
Suspension
Thebrushhead(1)ismountedonthesupporting
frame (2) and held in place with four srews (3).
1
2
3
3 3
Terminal strip EXT-X1
The terminal strip EXT-X1 is located next to the
batteriesattheleftside.Itismountedonametal
plateandinsertedinthechasis.Thetractionmotor
M3,thebrushheadmicroswitchS7andthewater
pump M4 (option) are connected there.
Page 7 / 25
BR/BD 55/60 WP Machine functions
Service Information International 02.2003
Brush drive assembly (cover removed)
1 Drive motor, rear brush roller
2 Brush roller
3 Toothedbelt
4 Motor fastening screws and toothed belt
5 Guide shoe
3
1
4
2
5
Page 8 / 25
BR/BD 55/60 WP Machine functions
Service Information International 02.2003
Battery
1 Battery G1 (4 x 6 volt = 24 volt)
2 Fuse, battery (F1)
3 Positive battery post
4 Wire connector
5 Insulatingnut
6 Lock nut
Note
Theinsulatingnut (5)must befittedin such
a way that the lower shoulder fits exactly in
the hole of the wire connector (4). If fitted
withoutsufficientcare,thisshoulderbreaks
off so that the main fuse F1 (2) is bridged
and thus out of use. Tighten the insulating
nut (5) with a wrench hand-tight and then
lock with the lock nut (6).
1
2
–+
2
3
4
6
5
Page 9 / 25
BR/BD 55/60 WP Machine functions
Service Information International 02.2003
Suction beam
1 Mounting plate, suction beam
2 Wing nut, to adjust the inclination of the
suction beam
3 Screw,forfasteningthedeflectionrollerand
rubber strips
4 Deflection roller
5 Support roller
6 Star knob, for fastening the suction beam
7 Rubber strip
8 Retainer for the rubber strips
9 Bowden cable, raise/lower suction beam
10 Suction hose
1
4
5
6
7
10
9
8
3
2
Page 10 / 25
BR/BD 55/60 WP Machine functions
Service Information International 02.2003
1 Controlpanel A2
2 Control lamp (red) lights up when the bat-
tery is discharged (deep-discharge protec-
tion)
3 Display
4 "Info" button to illustrate the messages into
thedisplay
5 EMERGENCY STOP button S2. Switches
offallfunctionsimmediatelyandbrakesthe
machine. Turn to reset
6 Key switch S1
Control panel
7 Control lamp (red) lights up when the suc-
tion motor is running
8 "Settings"button
– Switchesthesuctionmotoronwhen
theaccessorykit"Wall/Floor/Ceiling"
nozzle is fitted.
– Changesthemachinesettingswhen
usedtogetherwith the"Info" button.
9 Controllamp(red) lightsup whenthe brush
motor is in overload
1
2
3
4
5
6
7
8
9
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1
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