K-TRON KSU-II/KCM Installationshandbuch

PROGRAMMING

INSTRUCTIONS

Read this manual prior to operating

or servicing the equipment. This ma-

nual contains all safety labels and

warnings.

Original operating instructions

0590020601-EN Rev. 1.6.0

KCM LWF Programming

texttext

Software Version 2.0

Service

If you need assistance, please call your local service center or:

K-TRON (U.S.) Tel. 001 (0) 856 / 589 0500

Rt 55 and Rt 553 Fax 001 (0) 856 / 589 8113

Pitman, NJ 08071

K-TRON (Switzerland) Tel. 0041 (0) 62 / 885 7171

Industrie Lenzhard Fax 0041 (0) 62 / 885 7180

CH-5702 Niederlenz

Premier Pneumatics, Inc. Tel. 001 (0) 785 / 825 1611

606 N. Front St. Fax 001 (0) 785 / 825 8759

Salina, KS 67402-0017

Web: http://www.ktron.com

Before you call...

Do you have alarm displays? Can you eliminate their causes?

Have you modified part of the system, product or operating mode?

Have you tried to eliminate the fault in accordance with the operating

instructions?

Note down the project or job number. This can be foundat the machine

or in the project manual.

• Example: 0400545

Using the manual:

This arrow identifies an individual action.

1. Numbers identify a sequence of actions which have to be executed

step-by-step.

▲This symbol identifies a general safety note.

If an error or ommission is found, please contact:

[email protected].

Reference to another manual.

Important information.

This symbol indicates that tools are required for the following task.

Specifies where information or a situation must be checked.

Docu-No.: 0590020601-EN

Datum: 2011/Jan./03

Original: 0590020601-EN

“K-Tron assumes no responsibility for damages resulting from misuse of any equipment or negligence on the part of

operating personnel. Further, reference is made to the purchase order, acceptance or other document that contains

the express K-Tron disclaimer of warranties for a statement of the provisions limiting or disclaiming certain warranties

with respect to the Company's equipment. Except as otherwise expressly provided by K-Tron in any such document,

K-TRON MAKES NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, NOR

ANY OTHER WARRANTY, EXPRESS OR IMPLIED, WITH RESPECT TO THE EQUIPMENT.”

Docu-No.: 0590020601-EN Rev. 1.6.0 Page3

Table of Contents

1 Programming Reference .....................................................................................................7

1.0.1 Additional programming information ......................................................................................7

1.0.2 Manual notation .....................................................................................................................8

1.0.3 Abbreviations and terminology ..............................................................................................9

1.0.4 Menu and sub-menu listing .................................................................................................10

1.1 Product change menu .........................................................................................................11

1.1.1 Product change parameters ................................................................................................11

1.2 Calibration ...........................................................................................................................16

1.2.1 Calibration sub-menu ..........................................................................................................16

1.2.2 Feedfactors sub-menu for motor driven feeders .................................................................19

1.2.3 Feedfactors sub-menu for vibratory feeders ........................................................................20

1.3 Alarm menu .........................................................................................................................21

1.3.1 Limits sub-menu ..................................................................................................................21

1.3.2 Alarm setup sub-menu ........................................................................................................23

1.4 Tuning menu ........................................................................................................................25

1.4.1 Tuning parameters ..............................................................................................................25

1.4.2 Method selection versus tuning parameters table ...............................................................27

1.5 Refill Menu ...........................................................................................................................28

1.6 Scale menu ..........................................................................................................................30

1.6.1 General sub-menu ...............................................................................................................30

1.6.2 SFT sub-menu .....................................................................................................................31

1.6.3 Manual addressing of SFTs .................................................................................................33

1.7 Machine setup menu ...........................................................................................................34

1.7.1 General sub-menu ...............................................................................................................34

1.7.2 Changing feeder control application type ............................................................................35

1.7.3 KSU-II/KCM screen saver description .................................................................................36

1.7.4 Motor sub-menu ..................................................................................................................37

1.7.5 Motor sub-menu for DC motor ............................................................................................37

1.7.6 Motor sub-menu for AC Interface drive ...............................................................................39

1.7.7 Motor sub-menu for vibratory drive ......................................................................................40

1.7.8 Motor sub-menu for universal stepper motor .......................................................................41

1.7.9 Motor sub-menu for HiPo, LoPo Stepper motor ..................................................................42

1.7.10 Stepper motor programming table .......................................................................................43

1.7.11 Service sub-menu ................................................................................................................44

1.7.12 Performance sub-menu .......................................................................................................45

1.7.13 Actiflow sub-menu ...............................................................................................................47

1.8 I/O Menu ..............................................................................................................................48

1.8.1 Digital input sub-menu .........................................................................................................49

1.8.2 Digital output sub-menu .......................................................................................................50

1.8.3 Setpoint input sub-menu ......................................................................................................51

1.8.4 Analog output sub-menu .....................................................................................................52

1.8.5 Modbus I-O sub-menu .........................................................................................................53

1.8.6 Adding External Modbus I-O, an example ...........................................................................54

1.9 Loader menu .......................................................................................................................55

1.9.1 Loader parameters ..............................................................................................................55

Page 4 Docu-No.: 0590020601-EN Rev. 1.6.0

1.10 HCU / LSR loader set-up .....................................................................................................56

1.11 System setup (only KSU-II/KCM). .......................................................................................58

1.11.1 Communication sub-menu ...................................................................................................58

1.11.2 SW Version Submenu .........................................................................................................59

1.11.3 Drive type by displayed MDU# ...........................................................................................60

1.11.4 Parameter Backup sub-menu ..............................................................................................61

1.11.5 Changing the K-PROM password. .......................................................................................61

1.12 Security menu (only KSU-II/KCM) .......................................................................................62

1.12.1 Security parameters .............................................................................................................62

1.12.2 Function data lock out ..........................................................................................................63

2 Calibration ..........................................................................................................................64

3 Other Programming ...........................................................................................................65

3.1 Setting refill parameters .......................................................................................................65

3.1.1 Setting the Refill Max value .................................................................................................65

3.1.2 Setting the Refill Min value ..................................................................................................65

3.1.3 Setting the Post Refill Delay ................................................................................................65

3.1.4 Setting the Refill Timer ........................................................................................................66

3.2 Calibrating analog I-O ..........................................................................................................67

3.3 Using an external motor drive ..............................................................................................68

4 Alarm Messages- Cause and Remedy .............................................................................69

4.1 System alarms .....................................................................................................................69

4.2 LWF alarms .........................................................................................................................76

4.3 Display messages ................................................................................................................77

4.4 Feeder won’t start - displayed messages ............................................................................77

4.5 Feeder won’t run in GRAV ...................................................................................................77

4.6 Massflow variances in LWF feeding ....................................................................................78

5 Appendix ............................................................................................................................80

5.1 Special KCM LWF features .................................................................................................80

5.1.1 Automatic Gear Switching for LWF ......................................................................................80

5.1.2 SFT Addressing ...................................................................................................................82

5.1.3 LWF tuning for the KCM ......................................................................................................83

5.1.4 Pert values and control response ........................................................................................83

5.1.5 Tuning parameter descriptions ............................................................................................84

5.1.6 Refill Algorithms for the KCM ...............................................................................................85

5.1.7 Refill using the integrated loader function ............................................................................88

5.2 Programming the loader function .........................................................................................93

5.3 Programming parameters for HCU ......................................................................................94

5.4 Status tables ........................................................................................................................95

5.4.1 DC Drive hex status codes-1600/450 W drives ...................................................................95

5.4.2 Vibratory drive hex status codes ..........................................................................................96

5.4.3 Stepper drive hex status codes for all types ........................................................................97

5.4.4 AC drive interface hex status codes ....................................................................................98

5.4.5 SFT status table ...................................................................................................................99

Docu-No.: 0590020601-EN Rev. 1.6.0 Page5

5.4.6 Actiflow drive hex status codes .........................................................................................100

5.5 Loading language file ........................................................................................................101

5.6 Service variables ...............................................................................................................102

5.7 LWF PSR Map ...................................................................................................................104

5.8 LWF ASR Map ...................................................................................................................106

5.9 Parameter listing-LWF .......................................................................................................112

Page 6 Docu-No.: 0590020601-EN Rev. 1.6.0

Docu-No.: 0590020601-EN Rev. 1.6.0 Page7

ProgrammingReference 1

1 Programming Reference

1.0.1 Additional programming information

See instructions below for information on the following points::

• User interface operation; keypad and display function

• For feeder calibration

• General operation

• Technical specifications

See operating manual for operator instruction with safety notes

The following programming instructions covers LWF application

programming for the displays KSU-II/KCM, KSL, K-Vision, KSC.

This manual is only for skilled staff instructed by K-Tron.

The menu architecture for the application is the same for all displays.

The main differences between the displays are the navigation and the

short variable name for the KSU-II/KCM.

0490020611 = KCM-KD / KSU-II operation with calibration

procedures

1090020602 = KCM-GD operation with calibration procedures

0690020604 = K-Vision operation with calibration procedures

0490020602 = KSC operation with calibration procedures

0290020613 = KSL operation with calibration procedures

0490020614 = Smart Connex II Overview

0690020601 = KCM General PC Utilities

0490020605 = KCM Electronics

1090020601 = KCM GD Electronics

1 Programming Reference

Page 8 Docu-No.: 0590020601-EN Rev. 1.6.0

1.0.2 Manual notation

The following is standard through out this manual.

• KSU-II / KCMParameter name shown as <PARAM NAME>

• KSL / KSC Parameter name shown as <Param Name>

• Parameter value shown as <Param Value>

• Menu name as <Menu NAME>

• Alarm message as <Alarm Message>

• Display indication or key action result as <INDICATION>.

• Dialog box indication as <Dialog>.

• Key or button as KEY

The first parameter name (in CAPs) is for KSU-II/KCM display. The

second parameter name below the first is for the KSL and KSC.

The BOLD PARAMETERS are command functions for the KSU-II/

KCM. For KSL and KSC functions keys are used instead of command

functions.

Docu-No.: 0590020601-EN Rev. 1.6.0 Page9

ProgrammingReference 1

1.0.3 Abbreviations and terminology

• Config port = diagnostic serial data port

• CPU = central processing unit, microprocessor

• Drive-MDU = Common representation of all types of drive boards

(450 / 1600 watt DC drive, AC drive interface, stepper motor drive,

vibratory drive)

• HCU = Hurricane pneumatic loader control

• Host Channel = serial data connection to remote host computer

• HSU = User interface for HCU

• HMI = human, machine interface, usually a PC utilizing a

commercial SCADA software package

• Internal Channel = serial data connection to SFTs/HCU and internal

motor drives

• KCM = K-Tron control module, the SmartConnex II integrated

feeder controller

• KCM = KCM with local keypad and display

• KCM-SD = KCM with status display only

• kgr = host communication file residing in KCM

• KSC = K-Tron Smart Commander, a PC based HMI system for use

with up to 30 controllers

• KSL = K-Tron line interface for up to 8 feeders

• K-Vision = K-Tron line interface for up to 16 feeders

• K-Net = KCM serial data connection to KSU-II, KSL, K-Vision or

KSC

• K-Port 1 and K-Port 2 = data port for a K-Tron specific

communication

• KSU-II = K-Tron single unit user interface for the KCM

• LWF = loss-in-weight feeder

• pcb = printed circuit board

• SCADA = supervisory, control and data acquisition system

• Smart Connex II = second version of SmartConnex architecture

• SFT = Smart Force Transducer

1 Programming Reference

Page 10 Docu-No.: 0590020601-EN Rev. 1.6.0

1.0.4 Menu and sub-menu listing

• Product Change menu

• Calibration menu

– Calibration sub-menu

– Feedfactor sub-menu

• Alarm menu

– Alarm limits sub-menu

– Alarm setup sub-menu

• Tuning menu

• Refill menu

• Scale menu

– General sub-menu

– SFT sub-menu

• Machine

– General sub-menu

– Motor sub-menu

– Service setup sub-menu

– Performance sub-menu

– Actiflow sub-menu -appears when a actiflow is connected to

KCM

• I-O Setup menu

– Digital Input sub-menu

– Digital Output sub-menu

– Setpoint Input sub-menu

– Analog Output sub-menu

– Modbus I/O sub-menu

• Loader menu-hidden if HCU or LSR is connected

• HCU Loader menu-appears when HCU is connected to KCM

• LSR Loader menu-appears when LSR is connected to KCM

•Systemmenu

– Communications sub-menu

– SW Versions sub-menu

– Parameter Backup sub-menu

• Security menu

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