Kaindl SSG 600 A-DC Bedienungsanleitung
KAINDL-SCHLEIFTECHNIK
Operating instruction
for
Saw sharpening machine
Kaindl-Schleiftechnik REILING GmbH
Remchingerstr. 4
75203 KÖNIGSBACH- Stein
Germany
Tel.: +49 7232 / 4001-0 Fax: +49 7232 / 4001-30
www.kaindl.de
SSG 600 A-DC
KAINDL-SCHLEIFTECHNIK
List of contents
Technical description......................................................................................................................................................... 3
Basic version ................................................................................................................................................................. 3
Special accessories....................................................................................................................................................... 3
Directed use .................................................................................................................................................................. 3
EC Declaration of conformity............................................................................................................................................. 4
Basic safety advise............................................................................................................................................................ 5
Duty of taking care by the user ...................................................................................................................................... 6
Demands for the operating personnel ........................................................................................................................... 6
Security equipment for the operation personnel ............................................................................................................ 6
Transport ........................................................................................................................................................................... 6
Dimensions and weight.................................................................................................................................................. 6
Table version ............................................................................................................................................................. 6
Version with machine stand....................................................................................................................................... 6
Set up................................................................................................................................................................................ 7
Table version................................................................................................................................................................. 7
Version with machine stand........................................................................................................................................... 7
Environmental conditions for set up............................................................................................................................... 7
Mounting and handling of the automatic............................................................................................................................ 8
Description of components ............................................................................................................................................ 8
Operation instruction for automatic as retrofit kit ........................................................................................................... 8
Connection of the automatic.......................................................................................................................................... 8
Maintenance unit ........................................................................................................................................................... 8
Set up................................................................................................................................................................................ 8
Operaton ........................................................................................................................................................................... 9
HSS-saw blades ........................................................................................................................................................ 9
Carbide tipped saw blades ........................................................................................................................................ 9
Basic adjustment of saw blade ................................................................................................................................ 10
Fixation of saw blade (only for automatic version)....................................................................................................... 10
Adjustment of inside tooth ....................................................................................................................................... 11
Test run of automatic .............................................................................................................................................. 12
Grinding of inside tooth............................................................................................................................................ 12
Adjustment and grinding of outside tooth................................................................................................................. 13
Picture 7 .................................................................................................................................................................. 13
Picture 8 .................................................................................................................................................................. 14
Checkinf of defects.......................................................................................................................................................... 14
Automatic does not work ............................................................................................................................................. 14
Exhaust ........................................................................................................................................................................... 14
Separate exhaust ........................................................................................................................................................ 14
Cleaning and dressing of grinding wheels ....................................................................................................................... 14
Cleaning of diamond wheel ......................................................................................................................................... 14
Dresssing of grinding wheel......................................................................................................................................... 14
Change of grinding wheel................................................................................................................................................ 15
Mounting on grinding wheel support............................................................................................................................ 15
Dispose of grinding wheel............................................................................................................................................ 15
Change of grinding wheel............................................................................................................................................ 15
Drawing of machine......................................................................................................................................................... 16
Picture 1 ...................................................................................................................................................................... 16
Picture 2 ...................................................................................................................................................................... 17
Picture 3 ...................................................................................................................................................................... 18
Picture 4 ...................................................................................................................................................................... 19
Picture 5 ...................................................................................................................................................................... 20
Picture 6 ...................................................................................................................................................................... 21
Picture 9 ...................................................................................................................................................................... 22
Picture 10 .................................................................................................................................................................... 23
Spray cooling................................................................................................................................................................... 24
Maintenance.................................................................................................................................................................... 25
Cleaning and greasing................................................................................................................................................. 25
Spare parts.................................................................................................................................................................. 25
Repairs and warranty ................................................................................................................................................. 26
Wiring diagrams SSG 600 manual / automatic............................................................................................................... 27
Wiring diagram automatic............................................................................................................................................ 28
Basic adjustment automatic control unit SSG 600-A-LF / Feeding cylinder..................................................................... 29
Basic adjustment automatic control unit SSG 600-A-LF / Grinding cylinder............................................................... 30
2
KAINDL-SCHLEIFTECHNIK TECHNISCHE BESCHREIBUNG
Technical description
Basic version
Range: 100 mm – 700 mm saw blade diameter
Saw blade boring hole: 20/25/30/32/35/40/50/70/75, Special size upon request
Grinding wheel
Specification
Corundum grinding wheel grit 46 150х13х20 mm
bonding: V ceramic/ density J / Structure 6
Adjustment of porting arm step less 0 – 180 degrees
Adjustment of motor step less 0 – 270 degrees
Grinding motor
Total energy absorption
Voltage 400V 50Hz, output 0,18kw revolutions 2860 RPM
230 Watt; ready for connection with CEC- plug device 5-poles
Determined Sound pressure level
as per
DIN EN ISO 3744
Emission-Sound pressure level at working place as per
DIN EN ISO 11204: 79 dB/A working with automatic by
sharpening by use of corundum grinding wheel sharpening a
HSS- saw blade ∅460 mm
Weight net 50 kg
Dimension L x B x H 520 x 600 x 400 mm
Only for SSG 600-Automatic Control electro- pneumatic 110 – 240 Volt 50/60 Hz;
complete for air pressure 5 bar medium (oil free) including
maintenance unit.
Special accessories
Diamond grinding wheel Grit D 46 Dimension 150 x 5 x 1,5 x 20 mm
Machine stand Base 450х350 mm tray 680х710 mm
Cooling unit Spray cooling for air pressure connection complete with tank,
magnetic holder and pipes
Industrial dust exhaust, Filter Kat. M 3600l/min; 230 V, 50 Hz; 1450W only for dry grinding
Automatic (for SSG 600-Manual) Control electro- pneumatic 110 – 240 Volt 50/60 Hz;
complete for air pressure 5 bar medium (oil free) including
maintenance unit.
Technical modifications may be done without notification!
Directed use
The saw blade sharpening machine SSG 600-M und SSG 600-A LF is exclusively determined:
for sharpening of HSS and carbide tipped circular saw blades with range of ø100 mm to ø 700 mm
having a clear geometric tooth shape.
for sharpening of carbide tipped saw blades a exhaust is recommended (see chap. exhaust)
The spray cooling is a minimum quantity cooling. Only cool the tooth you are just sharpening
and adjust the quantity of the cooling liquid in order that the liquid evaporates during grinding
and tooth does not anneal.
For other operations, as listed here, the machine is not destined for. That goes for un-authorized use!
The directed use includes also reading this operation manual, as well as keeping all containing directions
of use- especially the safety information.
In case the KAINDL saw blade sharpening machine is not used as per intended purpose, a save
operation cannot be granted.
For all material- and personal damages, arising by not intended use, not the
manufacturer, but the operator of the saw blade sharpening machine is responsible!
3
KAINDL-SCHLEIFTECHNIK TECHNISCHE BESCHREIBUNG
EC Declaration of conformity
in sense of EC instruction for machines (98/37/EC)
The manufacturer: Kaindl-Schleiftechnik
Reiling GmbH
Remchingerstr. 4
75203 Königsbach-Stein
DECLARES THAT THE MACHINE
DESCRIBED HEREIN:
Saw blade sharpening machine
SSG 600 A-DC
Masch. No.:
Refers to the safety and health requirements of the
following EC instructions
EC-Machine instruction (98/37/EC)
EC-Low voltage instruction (73/23/EC)
EC-Instruction EMV (89/336/EC)
Applied harmonised norms:
EN 292-1 AND 292-2 ; EN 294 ; EN 563 ; EN 55014-1+A1 ; EN 55041-2
EN 60034-1+A1 ; EN 60204-1 ; EN 61000-2-2+A1+A2 ; EN 61000-3-3
Applied national norms and technical specifications:
Changes in design, which affect the technical data, listed in this operation manual and the
directed use, therefore change the machine substantially, make this declaration invalid.
Königsbach, 17.10.04
Reinhold Reiling, General Manager
4
KAINDL-SCHLEIFTECHNIK
Basic safety advise
Electrical connection only by a electrician
Only for dry rooms
While grinding always wear your safety glasses
Only use original Kaindl grinding wheels
As the sonic pressure level, when sharpening HSS saw blades, may get up to
83 dB A, we propose wearing a ear protection.
Carbide tipped circular saw blades are only allowed to sharpen with a dust
exhaust. The diameter of the exhaust plug is 36 mm. An exhaust power of
3,000 l/min is sufficient.
for carbide tipped circular saw blades with cobalt an additional exhaust filter
cat. M is recommended.
Let run grinding wheel always downwards.
Never work without grinding wheel protection
Do not set up the automatic box more far than 85 cm from the machine.
The mounting of the retrofit kit is only allowed at Kaindl company
Changes of the electrical equipment, are only allowed with the agreement of
the manufacturer and have to be done by an electrician.
Grinding by use of cooling liquid, only with agreement of the manufacturer
Residual risk: By using the automatic, neglectible squeezes on the transport
mechanism may occur.
5
KAINDL-SCHLEIFTECHNIK
Duty of taking care by the user
The machine has been designed and constructed under consideration of an endangering analysis
and careful selection of observed harmonized norms, as well as further technical specifications.
This safety can only be achieved in daily work, when all necessary steps are taken. It is the duty of
taking care by the user to plan and control these steps.
The user has to take care that:
- The machine is used as directed (see chapter description)
- The machine is used in flawless workable condition, especially that the safety installations are
checked.
- the operation manual is always to be kept in a readable condition, complete, and available near
the machine.
- All safety and warning instructions are not to be removed from the machine and kept readable.
Demands for the operating personnel
Only persons who are familiar with this manual are allowed to work with this machine
Protection equipment for the operation personnel
In each case a safety goggle and ear protection should be placed near the machine
Transport
The machine is delivered in a carded- or wooden box on a pallet. The transportation should be done in
vertical position, if possible to the final place of set up.
Checks before the first installation
In case of damages (visible from the outside or not), please immediately contact your forwarder to
record the damage.
Attention! The period for claims is very short
Dimension and weight
Table version
Dimension : L x B x H 520 x 600 x 400 mm
Net weight : 50 kg
Version with machine stand
Dimensions mounted: L x B x H 680 x 710 x 1300 mm
Net weight : 120 kg
6
KAINDL-SCHLEIFTECHNIK
Set up
The performance, precision and lifetime of a machine, depends among other factors, also from the set up.
The machine is provided with a corrosion protection, this cover should be removed before use. The blank
parts should be oiled slightly.
When setting up, please pay attention, that the machine is fix, vibration free in an optimal working height
(80 to 85 cm working table height for the table version and 83 cm with machine stand) to grant a perfect
operation of the machine
Table version
After unpacking, glue the felt hats on the cast iron feet of the base plate.
The advantages are, the machine is lined up within a few minutes on a table or working table, and no
vibrations will appear.
Version with machine stand
After unpacking, place the machine stand with door side in front and put the tub on the stand, (fixation
borings for the automatic box on the left.
Place the machine inside the tub. (Two persons will be needed)
Now the saw blade sharpening machine is screwed up with the tub and the machine stand on the cast iron
feet of the base plate.
Environmental conditions for set up
Only for dry rooms, from + 5 to + 50° Celsius, max 90 % humidity not condensing.
7
KAINDL-SCHLEIFTECHNIK
Fixation and mounting direction of the automatic
Description of components
Picture 1/15 - transport cylinder
Picture 1/16 – end position switch for transport cylinder
Picture 1/17- support for transport cylinder
Picture 1/18 – adjustment arm for transport cylinder
Picture 2/44 – fixation for grinding cylinder
Picture 2/45 – grinding cylinder
Picture 2/46 – end position switch for grinding cylinder
Picture 2/48 – support lever for grinding cylinder
Mounting direction for automatic retrofit kit
only possible at Kaindl company
Connection of the control
The coloured pipes connect correspondingly with coloured plugs
Put the cable tree plug on the back of the control box.
Electric power euro plug (picture 5/7)
Air pressure connection (picture 5/6)
Maintenance unit
Use a maintenance unit with pressure reducing valve
Bosch Nr. 0821 300 330 (included)
Hörbiger PB 45849-001
Schöffler + Wörner FDM I 3/8“ HA3
Mader L 093.2013
Starting
8
FÜGEN SIE HIER IHR FIRMENLOGO EIN!INBETRIEBNAHME
Before connecting with electric power, a electrician should check that your CEC-plug and socket 5 poles
(high power electric socket)
All 3 phases having power (400 V / 50 Hz) and the rotary field is right side (as per
DIN)
In case one phase has no electric power the grinding, motor of the SSG will be destroyed. (the winding will
burn out). In this case, we will not replace under warranty.
After checking successfully the CEC plug and socket 5 poles, connect the machine with electric current.
Next connect with air pressure (only for SSG 600 automatic), therefore use the supplied maintenance unit
and adjust the operation pressure to 5 – 5,5 bar. (In this range, the machine works at it’s best.) The air
consumption is approx. L/min.
9
KAINDL-SCHLEIFTECHNIK
Operation
The saw blades must be cleaned blank before sharpening.
Please use some steel wool with soap and warm water.
Only with a clean surface, a regular transport is granted.
General directions
HSS-circular saw blades
only to be sharpened with the supplied corundum grinding wheel
with this machine, a setting of the teeth is not possible
Carbide tipped circular saw blades
only sharpen with a diamond wheel
In order to keep the proportion of inside- and outside of teeth, please pay attention to the following:
Re-sharpen the back of tooth only each 4-6 times. This means after having sharpened the inside tooth
4-6 times, then sharpen one time the back of tooth.
In the further sequel of this manual HSS circular saw blades will not be mentioned any further, as the
complete adjustment is identical to carbide tipped - circular saw blades
Pay attention to the safety advises!
10
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