Kalkhoff Pedelec Bosch Integrale 0.5 Handbuch
PEDELEC BOSCH INTEGRALE 0.5
Supplementary guide | EN
Version 1 | 18.12.2017
EPAC ELECTRICALLY POWER ASSISTED CYCLE
Supplementary guide | Pedelec Bosch Integrale 0.5 EN-3
CONTENTS
*dependent on model
I. Introduction EN-4
I.I Explanation of the safety
information symbols EN-4
I.II Pedelec Bosch Integrale 0.5 EN-5
II. Information pack EN-5
II.I Booklet and CD EN-5
II.II Component guides EN-6
II.III Service book EN-6
II.IV EU declarations of conformity EN-7
III. Cycle dealers EN-7
IV. Legal regulations for Pedelecs EN-7
IV.I International EN-7
IV.II Germany EN-8
IV.II.I Lights EN-8
IV.II.I.I Replacement bulbs EN-9
IV.II.II Disposal EN-9
V. Intended use EN-10
V.I Pedelec EN-10
VI. Pedelec weight* EN-10
VI.I Overall weight EN-10
VII.Pedelec Bosch Integrale 0.5 EN-11
1. General safety information EN-12
2. Protection from theft,
manipulation and loss EN-14
3. Beforeyourrstride EN-15
3.1 Attaching the pedals EN-15
3.2 Adjusting the saddle height EN-16
3.3 Moving the saddle EN-17
3.4 Tilting the saddle EN-18
3.5 Handlebar height EN-18
3.6 Adjusting the headset EN-18
3.7 Attachingthereectors* EN-20
3.8 Switching the lights
onando EN-20
3.9 Changing the angle
of the front light EN-20
3.10 Braking EN-21
3.11 Chain EN-21
3.11.1 Checking for chain wear EN-21
3.11.2 Chain cleaning and
maintenance EN-22
3.12 Gears EN-22
3.13 Wheel EN-23
3.13.1 Changing the wheel EN-23
3.13.1.1 Axle nut* EN-23
3.13.2 Fastening quick-release
wheels* EN-23
3.13.3 Quick-release axle* EN-25
3.13.4 Replacing the front wheel EN-26
3.13.5 Rims EN-27
3.13.6 Tyres EN-27
3.14 Suspension fork* EN-27
3.14.1 Lockout system EN-28
3.14.2 Air system* EN-28
4. Before every trip EN-28
5. Tips EN-29
5.1 Safety information EN-29
5.2 Transporting your Pedelec EN-30
5.3 Trailer bikes and trailers EN-31
5.4 Luggage rack EN-31
5.4.1 Safety information EN-32
5.4.2 Assembly EN-32
5.5 Storage EN-33
5.6 Cleaning EN-33
5.7 Unlocking and removing
the battery EN-34
5.8 Inserting the battery EN-34
6. Torque settings EN-35
EN-4 Supplementary guide | Pedelec Bosch Integrale 0.5
I. Introduction
This manual is a supplementary guide for your Bosch system guide. This
is where you will nd information on installing and removing the battery,
as well as general information on how to operate, use, maintain and repair
your Pedelec Bosch Integrale 0.5.
DANGER
BeforeusingyourPedelecforthersttime,carefullyreadthisuser
guide. Please also read other manuals in the information pack II.
Information pack Page EN-5. Familiarise yourself with the appearance
and meaning of the safety information symbols. Ensure to contact your
cycle dealer III. Cycle dealers Page EN-7 in case a clarication is
required. Failure to comply with safety symbols and instructions can
result in death, very serious injuries and/or damage to the bicycle.
The manufacturer's liability and any warranty are deemed null and
void for any damage or injury caused by a failure to adhere to safety
symbols and instructions.
Ensure that your cycle dealer has provided you with all the documents
included with the bike upon delivery. Keep this user manual and the
other documents in the information pack for future reference. Please
pass on the user manual and information pack to other people who
will use, maintain or repair this Pedelec. Failure to do so can lead to
uncertainty which may cause death, severe injuries and/or damage to
equipment.
You can download this guide, the “Original
User Guide | General” and parts of the
information pack as PDFs from our website
(www.derby-cycle.com/en/downloads/
downloads.html). There you will also
nd links to the websites of the various
component manufacturers.
I.I Explanation of the safety information symbols
DANGER
This symbol combined with the signal word "DANGER" indicates
a potentially dangerous situation. Failure to comply with this safety
instruction can result in death or very serious injuries.
WARNING
This symbol in conjunction with the signal word "WARNING"
indicates a potentially dangerous situation. Failure to comply with
this safety warning can result in serious injury.
CAUTION
This symbol combined with the signal word "CAUTION" indicates
a potentially dangerous situation. Failure to comply with this safety
instruction can result in minor injuries.
Supplementary guide | Pedelec Bosch Integrale 0.5 EN-5
II. Information pack
In addition to this guide, you will receive a system guide, a booklet and
CD, a service book, two declarations of conformity and component guides
with your Pedelec Bosch Integrale 0.5. The following points describe the
contents of the information pack in more detail.
II.I Booklet and CD
The booklet contains a “Quick-start guide”describing how to check the
torque settings, attach the pedals and adjust the height of the saddle. At
the back of the booklet is a CD. The CD includes the "Original User Manual
| General" in several languages which provides general information on the
dierent types of bikes and their components. If you go online you can
follow a link to our website. The CD can be played on any standard PC or
laptop. Proceed as follows:
Method A
1. Insert the CD.
2. Left-click on the shelexec.exe le twice.
3. Select the required language.
4. Select "Open User Guide from CD" or "Check Online for New Version of
User Guide".
PLEASE NOTE
This symbol combined with the signal word "IMPORTANT"
indicates a potentially dangerous situation. Failure to comply with
this safety instruction can result in damage to the Pedelec and its
components.
This symbol indicates helpful tips, useful or important
information about the product or its additional uses. It does
not indicate a dangerous or harmful situation.
I.II Pedelec Bosch Integrale 0.5
Your Pedelec Bosch Integrale 0.5 is an electrically power assisted cycle
EPAC (electrically power assisted cycle). When the assist mode is switched
on, the electric drive provides assistance as long as you are pedalling. You
can control the degree of assistance, which is adjusted using various assist
modes. The drive assistance is dependent on the force and speed of your
pedalling and the speed you are travelling. Drive assistance stops as soon
as you stop pedalling and when the battery is discharged or if you reach
a speed of 20 mph. Thus the pedalling harder is required if you want to
travel faster than 20 mph.
EN-6 Supplementary guide | Pedelec Bosch Integrale 0.5
II.II Component guides
In the component guides you will nd important information on using and
maintaining the components of your Pedelec. Often they also provide
information on any warranties. If there is no specic user guide included
for the particular component you are interested in, look
in our “Original User Guide | General” (CD)
II.I Booklet and CD Page EN-5 or on the component
manufacturer's website. You can also nd a list of our
component manufacturers at
www.http://www.derby-cycle.com/en/downloads/
downloads.html.
II.III Service book
In the accompanying service book, you will nd the warranty terms, a
list of wearing parts, a cycle passport, and forms to use for initial sale,
maintenance and owner changes.
DANGER
Keep the service book appropriately up-to-date and adhere to the
maintenance
intervals. Components can fail if wear and damage are
not identied in a good time. If this happens whilst you are cycling,
you could injure yourself very seriously or even die. Replace any worn,
damaged or bent components before using the Pedelec again.
Method B
1. Insert the CD.
2. Right-click once on "Open Folder to Show Files".
3. Left-click on "Start" twice.
4. Select the required language.
5. Select "Open User Guide from CD" or "Check Online for New Version of
User Guide".
You will need the Adobe Acrobat Reader software to
read the manuals. It is included on the CD; you can also
download it for free from https://acrobat.adobe.com/uk/en/
acrobat/pdf-reader.html.
The paper version of ‘Original User Guide | General’ can be
ordered free of charge from:
Derby Cycle Werke GmbH
Siemensstraße 1-3
49661 Cloppenburg, Germany
Supplementary guide | Pedelec Bosch Integrale 0.5 EN-7
DANGER
Like all bicycles, the Pedelec must comply with the respective national
roadtracregulationsandapplicablestandards.Ifyoucarryout
anytechnicalmodications,bearinmindtherelevantnationaltrac
regulations and applicable standards. If the cut-o speed exceeds
25 km/h, the Pedelec will become liable to mandatory registration
and insurance. Technical modications can impair the function of
your Pedelec resulting in damage to components. If this happens
while you are riding the bike you could be severely injured or killed.
Furthermore, it will invalidate the manufacturer's liability, warranty
and guarantee (where applicable).
Observe the respective national regulations regarding the
disposal of the drive system, control elements, Pedelec
battery and charger. Otherwise you will be committing an
oence and run the risk of a ne.
II.IV EU declarations of conformity
EU declarations of conformity conrm that we have complied with all the
safety requirements of the regulations applicable to the Pedelec and the
battery charger.
III. Cycle dealers
Ask our cycle dealers for advice. On Page 35 you will nd a link to the
brand website with all cycle dealers in your region.
IV. Legal regulations for Pedelecs
IV.I International
DANGER
Never ride "hands free". You could fall o and seriously injure or even
kill yourself – and also be liable for prosecution. You must always
have at least one hand on the handlebars.
Alwaysobservetherelevantnationaltracregulations.Otherwise
you run the risk of a serious accident. Before using your Pedelec
abroad, nd out about the regulations applicable in that country.
EN-8 Supplementary guide | Pedelec Bosch Integrale 0.5
DANGER
Before you use a trailer bike or trailer, make sure you read Section
5.3 Trailer bikes and trailers Page EN-31. Otherwise there is a risk of
serious injury or death.
IV.II.I Lights
In Germany, the requirements for lights on bicycles is regulated in Section
67 of the Road Trac Licensing Regulation (StVZO) and in the Technical
Requirements for vehicle parts. Lights include both battery and dynamo-
powered lights and include reectors that work without a power supply
and simply reect external light.
Light type Number Position Characteristics
Front light 1 Front White light
The illuminance must be at least 10 lux at
the centre of the beam at a distance of 10
metres.
Reector At least
1
Front White
The reector can be integrated into the
front light.
Rear light 1 Rear Red light
The lowest point of the illuminating
surface must not be lower than 250 mm
above the road surface.
A parking light function is also permitted.
IV.II Germany
The following regulations (not exhaustive) were applicable in Germany
when this guide was compiled (10/2017):
» The drive may only be used as an aid to pedalling, i.e. it may only
"help" when the rider is actively pedalling.
» The average drive output must not exceed 250 W.
» The drive output must continue to fall as the speed of the bike
continues to increase.
» The drive must cut out automatically at 20 mph.
For you this means:
» There is no obligation to wear a helmet.
DANGER
In the interests of your own safety, a suitable helmet should always be
worn. A cycle helmet can protect you from severe injuries. Make sure
that the helmet ts properly.
» You do not require a driving licence.
» There is no requirement for compulsory insurance.
» The use of cycle paths is regulated as for normal bicycles.
» The use of children trailers and cycle trailers is generally permitted for
Pedelecs.
Supplementary guide | Pedelec Bosch Integrale 0.5 EN-9
IV.II.I.I Replacement bulbs
LED lamps are not replaceable.
IV.II.II Disposal
Do not dispose of the drive, control element, battery or
charger in the household waste.
Hand them in at the designated places
(such as a recycling centre, battery collection point or
cycle dealer).
Electrical devices marked
with this symbol must
not be disposed of in the
household waste.
Light type Number Position Characteristics
Reector At least
1
Rear Red
The highest point of the illuminating
surface must not be higher than 600 mm
above the road surface.
Large reector 1 Rear Red
The large reector is marked with a Z.
It can be integrated in the rear light.
Reector 2 Per pedal Yellow
They reect light in both directions
(forwards and backwards).
Reector (or
reective wheel
stripe)
At least
2
Per wheel Yellow
Attached to the spokes at an angle of
180˚.
They reect light to the sides.
Reective stripe (or
wheel reector)
1 Per wheel Ring-shaped reecting white stripe.
EN-10 Supplementary guide | Pedelec Bosch Integrale 0.5
VI. Pedelec weight*
Pedelecs are heavier than normal bicycles. The exact weight
depends on the equipment tted. If you want to know the
precise weight of your Pedelec, we recommend having
it weighed by a specialist dealer. Most dealers have a
professional and accurate cycle weigher.
VI.I Overall weight
DANGER
Do not exceed the permitted overall weight of the Pedelec as this can
result in fracturing or failing of important safety parts (such as the
brakes). If this happens while you are riding the bike, it can lead to
severe falls – with fatal consequences.
Overall weight = Weight of the bike + weight of the rider + weight of
the trailer bike or trailer + weight of luggage and/or child
Bike type Overall weight permitted Weight of rider**
Pedelec Bosch
Integrale 0.5 286 lbs Max. 230 lbs
** for a Pedelec weighing 56 lbs.
V. Intended use
V.I Pedelec
This bicycle is designed and equipped for use on public roads and paved
paths. It can also be used on a non-challenging terrain.
The manufacturer and dealer accept no liability for damage resulting from
any use beyond this denition and/or failure to comply with the safety
information and instructions in the user guide.
This applies particularly to o-road use, overloading and failure to
properly rectify faults.
Also included in the denition of intended use are the conformance
to the operating, maintenance and repair conditions in the user guide
and service book II.III Service book Page EN-6 stipulated by the
manufacturer. Fluctuations in consumption and battery power as well
as a reduction in capacity due to the cycle's age are commonplace and
technically unavoidable and as such do not represent material defects.
*dependent on model
Supplementary guide | Pedelec Bosch Integrale 0.5 EN-11
VII. Pedelec Bosch Integrale 0.5
1Back light
2 Luggage rack
3 Seat post
4Saddle
5 Right brake lever (rear
wheel brake)
6Shifter
7Handlebar stem
8Display
9Handle bars
10 Easy-reach control
11 Left brake lever (front
wheel brake)
12 Front light
13 Front mudguard
14 Fork
15 Disc brake,
front wheel
16 Front wheel hub
incl. dynamo
17 Spokes
18 Wheel rim
19 Motor
20 Pedal
21 Pedal crank
22 Chain
23 Rear wheel incl.
reector strips
24 Side stand
25 Derailleur
26 Disc brake,
rear wheel
27 Seat stay
28 Rear mudguard
29 Seat tube
30 Crossbar
31 Down tube with
integrated battery
4
8 96
15
14
16
17
1820 1921
3
10 115 7
8
22
24
23
25
26
27
28 29
31
30 13
1
1 2
12
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