Kansai DFB 1400 series Bedienungsanleitung

Industrial

Sewing

Machines

Klansaillpecial

INSTRUCTION

MANUAL

DFB

1400

series

1000

series

From the library of: Superior Sewing Machine & Supply LLC

CONTENTS

Model

Name

Composition

DFB

UOO/IOOO

series

Page.I.

Features

Page.2.

3. Selection

Motor

Pulley 2

Supplying

And

Draining

Oil

p^g^

Setting

Needle

p^g^

Threading

6A)

Page.3.

Thread.ing

For

Looper

Page

7).

Needle Bar Height

Page.^.

10)

Distance

Looper

The

Needle

Page.^

Synchronization

Needle

And

Looper

Page.«.

Clearance

Needle

And

Looper

Page

Setting

Needle

Guard

Page

12).

Setting

Spreader

Looper

Page.5.

13).

Adjustment

Thread

Retaining

Bar

Page.6.

1^).

Height

Feed

Dog

p^g^

15).

Adjustment

Rear

Puller

p^g^

16).

Adjustment

Single

Chainstitch

(DFB

I012P)

Page.748.

A). Needle Bar

Height.

B). Height

Feed

Dog.

C).

Distance

Looper

The Needle.

D), Needle

Bar

And

Looper

Timing.

E). Looper

Setting

Angle.

17).

Rear

Puller

Timi

Page.8.

From the library of: Superior Sewing Machine & Supply LLC

D F 3

MODEL

NAME

COMPOSITION

^ ^

1400

SERIES

DFB

1000

SERIES.

1 4 Q 4

I I - P

INCLUDE

USAGE

ATTACHMENT,

BINDER,

ETC.

(ALL

DFB

SERIES

HAVE

REAR

PULLER,

EXCEPT

FOR

MR)

PMD

WITH

FRONT

PULLER

MECHANISM.

(METERING

DEVICE

A 'SSY MD-1).

PL LINE

ATTACHING

MACHINE.

ELASTIC

INSERTION

SHIRRING

MACHINE.

PS SHIRRING

MACHINE.

PSF SHIRT-FRONTING

MACHINE.

PTV

VARI

TUCKING

MACHINE.

PTV-I INVISIBLE PIN

TUCKING

MACHINE.

PSM SMOCKING.

PSSM

SHIRRING

AND

SMOCKING

MACHINE.

WAIST

BANDING

MACHINE

FOR

JEANS.

MULTI RUFFLER.

MVP

COMPUTERIZED

SMOCKING

MACHINE.

PSM-MR

SMOCKING

PLUS

MULTI

RUFFLER.

PMB

MAR-BELT.

TO INDICATE

NUMBER

NEEDLE.

NEEDLES.

TO INDICATE STITCHING

WAY.

DOUBLE

CHAIN STITCHING.

SINGLE CHAIN STITCHING.

SYMBOL

OF MACHINE

SERIES

I£B

;

LOOPER

MOVEMENT

FRONT

AND

BACK)

Page

From the library of: Superior Sewing Machine & Supply LLC

2).

FEATURES

Model

1404

1412

1433

1012

1033

PSSM

Seam

Type

401

Double

Chainstitch

101

Single

Chainstitch

Smocking

Needles

2-4

6-12

25-33

6-12

25-33

Needle

Bar

Stroke

34.5

Feeding

Non-Differential

Lubrication

Fully

Automatic

Max.5PM

4500

4000

2000

2500

2000

3).

SELECTION

OF MOTOR

PULLEY

S.P.M.

Diameter

Of Motor

Pulley

(m/m)

60Hz

4,500

4,000

2,500

2,000

Caution: Operational rotation ol hand wheel should be toward

the

operator

(counter

clockwise)

'a),

supplying

DRAINING

OIL

(FIG

Recommended

oil

"TELLESSO

33".

a).Remove oil viewer A and

supply

oil until oil is being filled up to the line B of oil

gauge C.The oil level should be checked and kept between

line

and

Dwhile

machine

use.

b).Draining

oil

can be

done

with

removing

screw

E.It

recommended

that oil

change

once in first one month & once in every 6 months afterward for stability of machine.

FIG

1 .

Page

From the library of: Superior Sewing Machine & Supply LLC

5).SETnNG

OF NEEDLE (FIG 3)

Loo^

screw

and

place

needle

eye

securely

across

the

feeding

direction

with

locating

scarf of needle toward

left

shown

Fig.3.

6) THREADING (FIG »)

Refer

Fig.^

for correct threading

•y

,yrTir\'

TihW^

''V

FIG

for

needle

6a),THREADING

FOR

LOO

PER

(FIG 2)

Pull

throw-out

bar

towards

left as

looper

holder

can

at the

throw-out

position.

(Tilting

out

toward

operator).Push

looper

holder

after

threading.

FIG

Page

From the library of: Superior Sewing Machine & Supply LLC

7). NEEDLE BAR HEIGHT (FIG 5).

needle

bar

the

highest

its

stroke,the

point

needle

the

citi>fa^

needle

plate

should

3.5mm.Loosen

screw

for

this

adjustment.

8),

• /g

0^^-^

3 \ 0 0 0 0 0 0

O\o

Wiinrm

0.mtft5ionA{

133-13.Smm

Nitwit

niif

FIG

DISTANCE

LOOPER

THE

NEEDLE

(FIG

6).

n^le

bar

the

highest

its

stroke,the

point

looper

the

needle

front

aiSh

h u ^ ^

adjustment

looper

holder

can

moved

front

and

backward.Tighten

screw

firmly.

i uc u

cvi

Needle

olate

Looper

3mm

FIG

9).5YNCHRQNIZATION

NEEDLE AND

LOOPER

(FIG 7).

When

the needle bar is on

its

way upward,the point of looper should locate in

the

middle

of needle scarf (1.0mm higher than needle eye).

Also,the needle bar is on its

way

down.the point of looper

should

locate 2.5 mm higher

than

needle

eye

(needle

eye

and

looper should be in line).

adjust

this,loosen

screw B Fig .6 and relocate

position

of eccentric against main-shaft

Tighten

screw

securely.

1.5mm

FIG

From the library of: Superior Sewing Machine & Supply LLC

IQ).CLEARANCE

NEEDLE

AND

LQOPER

(FIG

When

the

point

looper

passes

scarf of needie^eep clearance

between

them

should

0-0.1

mm.

To adjust this,loosen screw D, Fig 6.

).SETTING

NEEDLE GUARD (FIG.9)

The clearance of needle and needle guard should

located

the

closest position to

the

needle.

Loosen

screw

for

this

adiustment.

FIG

be 0-0.1mm when needle

guard

FIG

12).SETTING

SPREADER

LOOPER

(FIG 10)

— '•

mm)

a).Flat

surface

spreader

looper

should

parallel

with

surface

needle

plate

shown In

Fig

10. X

'J7

FIG

b).Distance

Needle

The

Point

Spreader

Looper

(Fig

II).

Turn hand wheel and locate spreader looper in front of needle then secure

the

distance of 0.35-0.^0mm between them loosening screw A.

0.35

—0.40mm

FIG

11,

0.35

—0.40mm

c).Location

Spreader

Looper to Looper(Fig 12)

Wien

spreader bar is

its

extreme

left

end,right

side

point of spreader

looper should be located 0.5nin

left

right

side

surface

of looper.

adjust

this,loosen

screw

that

spreader

bar

can

shifted.

the

same

time,keep

clearance

O.lnni between

top

looper

and lower end

spreader

1coper.

' L '

b.5,

io.5

U u u

0.1

FIG

N V

Page

From the library of: Superior Sewing Machine & Supply LLC

l3),/mJSTR«^

TtiREffl

RETAINlNi;

BflR

a).Synchronization

retaining

bar

and

looper

Fig

13.bi

motion

needle

bar

downv^d

and

point

needle

the

same

height

blade

looper,thread

retaining

bar

should

start its

motion

upward.Loosen

screw

D on eccentric and

shift

its

location.

b).Retaining

Volume

(Fig

1^^)

When

retaining

bar

its

lowest

position,keep

the

dista^e

10mm

from

eye

the point where thread is

being

retained.Refer

below

table for different tvoe

thread.

Thread

Distance

Cotton

8.0

Synthetic

8.0

Spun

10.0

Wooly

10.0

FIG

I A

FIG

14).

This

adjustment

can

made

with

loosening

screw

Fig

height

eyelet

can

changed.

HEIGHT

FEED

DOG

(FIG

15)

When

the

needle

bar

at the

highest

of its

stroke,the

height

peak

of teeth to

needle

plate

surface

should

l.0>1.2mm.loosen

screw

for

change

height

feed

dog

and

secure

the

height

with

screw

D.Teeth

should

made

parallel

with

needle

plate

adjusting

screw

while

screw

loosened.Tighten

screw

and

after

adjustment

is done.

j.0mm-1.2mm

•Jotfdic

nhitc

il.ll

A ^

Poml

near

rack''

iiisuillniion

base

13).AD3USTMENT OF REAR PULLER

a).S5^roni^tion

n^le

bar

(Fig

I6).lnward

motion

needle

bar

and

the^^int

wit^

the

thickness

presser

foot(1.5mm

higher

than

surface

needle

plate),puller

should

start to

effective.loosen

screw

and

secure

the

location

eccentric.Tighten

screw

A after

adjustment

done.

Pood

system

body

Page

From the library of: Superior Sewing Machine & Supply LLC

b).The

amount

travel

the

puller

(Fig

I7)Feed

length

and

the

amount

travel

the

puller

normally

maintained

the

same.To

adjust

this,loosen

nut

move

joint

assembly

inwardly

(towards

upper

shaft)in

connecting

lever

Ato

acquire

feed action,outwardly acts the reverse-Retighten nut C.

FIG

c).Fine

Adjustment

Travel

The

puller

(Fig

IS)

adjust

this,loosen

screw

move

puller

driving

lever

toward

operator

acquire

feeding

action,outwardly acts reverse.Retighten screw C.

FIG

'6). ADJUSTMENT

SINGLE CHAINSTITCH

Applicable

model:

DFB

1012P,

1025P,

1033P

,10J:2PSSM

1033PSSM

A).NEEDLE BAR

HEIGHT

(FIG 19)

When

the

needle

bar

is at the

highest

of its

stroke,the

point

needle

to the

surface

needle

plate

should

12.3mm.Loosen

screw

for

this

adjustment.

9\<d

odoaeovoi

!!;

.fell

IT..

FIG

B).HEIGHT

FEED

DOG

(FIG 20) ^ ;

Set

feed

dog

height

I-1.2mm

from

the

needle

plate

upp^

surface.

~T"

—

1.2fnm

Ad4Ad.

FIG

O.DISTANCE

LOOPER

THE

NEEDLE

(FIG

21)

When

the

needle

bar

located

at the

lowest

of its

stroke,distance

from

the

needle

to the

pomt

looper

l.Smm.To

adjust

this,loosen

screw

slightly

but

rigid

enough

to retain its

position,and

adjust the distance.Retighten

screw

"-rrr

^•1

FIG

Page

From the library of: Superior Sewing Machine & Supply LLC

D).NEEDLE

BAR AiNP

LOQFER

TIMING

Synchronize

the

timing

between

the

iooper

and

needle,When

the

timing

proper,the

looper

passes

the

same

route

both

normal

and

reverse

rotations.

Normni

rotation

Looper

end

Front view Slide view

Reverse

rotation

FIG

E).LOOPER

SETTING

ANGLE

Set

loopers

that

looper

center

and

needle

center

are

center

ine.

-'iN

FIG

17).REAR

PULLER

TIMING

Adjust rear

puller

timing so

that

the center of

puller

driving

eccentric

set

screws

meets

the

center

crankshaft

when

the

need

bar

its

lowest

position.

Note:That

puller

roller

reaches

its

extreme end

when

needle

just

enters

the

needle

plate

hole.

Set

screw

Puller

driving

eccentric

FIG

Page.S

From the library of: Superior Sewing Machine & Supply LLC

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