KEBCO COMBIVERT G6 Betriebsanleitung

COMBIVERT

Programming manual COMBIVERT G6

Control unit IO Link

Translation of the original manual

Document Part Version

20100117 GBR 01

X2B

X2A

X4A

LED1

LED2

Network Status

X4B

Preface

The described hard- and software are developments of the KEB Automation KG. The

enclosed documents correspond to conditions valid at printing. Misprint, mistakes and

technical changes reserved.

Signal words and symbols

Certain operations can cause hazards during the installation, operation or thereafter.

There are safety informations in the documentation in front of these operations. Security

signs are located on the device or machine. A warning contains signal words which are

explained in the following table:

DANGER Dangerous situation, which will cause death or serious injury in case of

non-observance of this safety instruction.

WARNING Dangerous situation, which may cause death or serious injury in case of

non-observance of this safety instruction.

CAUTION Dangerous situation, which may cause minor injury in case of non-ob-

servance of this safety instruction.

Attention Situation, which can cause damage to property in case of non-obser-

vance.

RESTRICTION

Is used when certain conditions must meet the validity of statements or the result is

limited to a certain validity range.

Is used when the result will be better, more economic or trouble-free by follow-

ing these procedures.

More symbols

► Thisarrowstartsanactionstep.

• / - Enumerations are marked with dots or indents.

=> Cross reference to another chapter or another page.

Note to further documentation.

https://www.keb.de/de/service/downloads.html

Preface

Laws and guidelines

KEBAutomationKGconrmswiththeCEmarkandtheECdeclarationofconformity,

that our device complies with the essential safety requirements.

The CE mark is located on the name plate. The EC declaration of conformity can be

downloaded on demand via our website. Further information is provided in chapter

"Certication".

Warranty

The warranty on design, material or workmanship for the acquired device is given in the

current terms and conditions.

Hereyouwillndourcurrenttermsandconditions.

https://www.keb.de/de/agb.html

Furtheragreementsorspecicationsrequireawrittenconrmation.

Support

Through multiple applications not every imaginable case has been taken into ac-

count. If you require further information or if problems occur which are not treated de-

tailed in the documentation, you can request the necessary information via the local

KEB Automation KG agency.

The use of our units in the target products is beyond of our control and therefore

exclusively the responsibility of the machine manufacturer, system integrator or

customer.

Theinformationcontainedinthetechnicaldocumentation,aswellasanyuser-specic

advice in spoken and written and through tests, are made to best of our knowledge and

information about the application. However, they are considered for information only

without responsibility. This also applies to any violation of industrial property rights of a

third-party.

Selection of our units in view of their suitability for the intended use must be done gener-

ally by the user.

Tests can only be done within the application by the machine manufacturer. They

must be repeated, even if only parts of hardware, software or the unit adjustment

are modied.

The customer may use the instruction manual as well as further documents or parts

from it for internal purposes. Copyrights are with KEB Automation KG and remain valid

in its entirety.

Other wordmarks or/and logos are trademarks (™) or registered trademarks (®) of their

respectiveownersandarelistedinthefootnoteontherstoccurrence.

Table of Contents

Preface ....................................................................................................................................................3

Signal words and symbols .............................................................................................................3

More symbols.................................................................................................................................3

Laws and guidelines.......................................................................................................................4

Warranty 4

Support 4

Copyright........................................................................................................................................4

Table of Contents ...................................................................................................................................5

List of Figures.........................................................................................................................................7

List of Tables ..........................................................................................................................................8

Glossary ..................................................................................................................................................9

Used standards .................................................................................................................................... 11

1 Basic Safety Instructions............................................ 13

1.1 Target group...................................................................................................................................13

1.2 Transport, storage and proper use .............................................................................................. 13

1.3 Installation......................................................................................................................................14

1.4 Electrical connection ....................................................................................................................15

1.4.1 EMC-compatible installation............................................................................................... 16

1.4.2 Voltage test......................................................................................................................... 16

1.4.3 Insulation measurement.....................................................................................................16

1.5 Start-up and operation ..................................................................................................................17

1.6 Maintenance...................................................................................................................................18

1.7 Repair .............................................................................................................................................18

1.8 Disposal..........................................................................................................................................19

2 Product Description .................................................... 21

2.1 Specied application.....................................................................................................................21

2.1.1 Residual risks .....................................................................................................................22

2.2 Improper use..................................................................................................................................22

2.3 Type code .......................................................................................................................................23

3 IO-Link Interface .......................................................... 25

3.1 Identication ..................................................................................................................................25

3.2 IO-Link status and error message ...............................................................................................27

3.3 Frame types ...................................................................................................................................28

3.4 Parameterization data (SPDU)...................................................................................................... 29

3.5 Process data ..................................................................................................................................30

4 Process Data Mapping ................................................ 31

4.1 Output process data (manager =>client)....................................................................................31

Table of Contents

4.2 Input process data (client =>manager).......................................................................................34

5 Description le (IODD) ................................................ 37

6 Fieldbus Watchdog...................................................... 38

7 Events........................................................................... 39

8 General Control Card Parameters (Operator

Functionality) .............................................................. 41

9 LC Display Operation .................................................. 49

9.1 Control elements ...........................................................................................................................49

9.1.1 Description of controls........................................................................................................49

9.1.1.1 Menu bar .........................................................................................................................49

9.1.1.2 Function keys and toolbar ...............................................................................................50

9.2 Initial start-up.................................................................................................................................50

9.2.1 Switch on............................................................................................................................50

9.2.2 Main menu..........................................................................................................................51

10 Basic settings ........................................................... 52

10.1 Change language.........................................................................................................................52

10.2 Startup mode ...............................................................................................................................53

10.3 Set font size and font size 2 .......................................................................................................53

10.4 Contrast settings .........................................................................................................................54

10.5 Setting the backlight of the display ...........................................................................................55

10.6 Functional test of keyboard and display................................................................................... 55

11 Operator parameter ................................................... 56

11.1 Parameters for LC display setting .............................................................................................57

List of Figures

Figure 1: Interleaved mode ............................................................................................................. 28

Figure 2: Start-up assistant: PD Mapping ....................................................................................... 37

Figure 3: Control elements..............................................................................................................49

Figure 4: Power-on indicator...........................................................................................................50

Figure 5: Main menu .......................................................................................................................51

Figure 6: Basic settings ..................................................................................................................52

Figure 7: Change language.............................................................................................................52

Figure 8: Set start mode..................................................................................................................53

Figure 9: Set font size ..................................................................................................................... 53

Figure 10: Set font size 2 .................................................................................................................. 54

Figure 11: Contrast settings..............................................................................................................54

Figure 12: Backlight settings.............................................................................................................55

Figure 13: Functional test of keyboard and display...........................................................................55

Figure 14: Operator parameter .........................................................................................................56

Figure 15: Select control board parameter group .............................................................................56

List of Tables

Table 1: assignment of the function keys.......................................................................................50

Glossary

0V Earth-potential-free common point

1ph 1-phase mains

3ph 3-phase mains

AC AC current or voltage

ASCL Asynchronous sensorless closed

loop

AWG American wire gauge

BiSS Open source real-time interface

for sensors and actuators (DIN

5008)

CAN Fieldbus system

COMBIVERT KEB drive converters

COMBIVIS KEB start-up and parameterizing

software

DC DC current or voltage

DIN German Institut for standardiza-

tion

EMC Electromagnetic compatibility

Emergency

stop

Shutdown of a drive in emergency

case (not de-energized)

Emergency

switching off

Switching off the voltage supply in

emergency case

Emulation Software-generated encoder

output

EN European standard

Endat Bidirectional encoder interface of

the company Heidenhain

EtherCAT Real-time Ethernet bus system of

the company Beckhoff

FE Functional earth

FU Drive converter

GND Reference potential, ground

GTR7 Braking transistor

HFlter Highfrequencyltertothemains

Hiperface Bidirectional encoder interface of

the company Sick-Stegmann

HMI Human maschine interface (touch

screen)

HSP5 Fast, serial protocol

HTL Incremental signal with an output

voltage (up to 30V) -> TTL

I²t-monitoring Software function for thermal mo-

nitoring of the motor winding

IEC International standard

IP xx Degree of protection (xx for level)

KTY Silicium temperature sensor (pola-

rized)

MCM American unit for large wire cross

sections

Modulation Means in drive technology that the

power modules are controlled

MTTF Mean service life to failure

NN Sea level

OC Overcurrent

OSSD Output switching element; - an

output signal that is checked in

regular intervals on its shutdown.

(safety technology)

PE Protective earth

PELV Protective Extra Low Voltage

PFD Term used in the safety technolo-

gy (EN 61508-1...7) for the size of

error probability

PFH Term used in the safety technolo-

gy (EN 61508-1...7) for the size of

error probability per hour

PLC Programmable logic controller

Port Part of a network address to the

assignment of TCP and UDP

connections

PT100 Temperature sensor with

R0=100Ω

PT1000 Temperature sensor with

R0=1000Ω

PTC PTC-resistor for temperature

detection

PWM Pulse width modulation

RJ45 Modular connector with 8 lines

SCL Synchronous sensorless closed

loop

SELV Electrically isolated low voltage

(< 60 V)

SIL The security integrity level is a

measure for quantifying the risk

reduction. Term used in the safety

technology (EN 61508 -1..7).

SS1 Safety function „Safe stop 1“ in

accordance with IEC 61800-5-2

Glossary

SSI Synchronous serial interface for

encoder

STO Safety function „Safe Torque Off“

in accordance with IEC 61800-5-2

TTL Incremental signal with an output

voltage up to 5 V

USB Universal serial bus

VARAN Real-time Ethernet bus system

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