Kemper ProfiMaster KE 60650100 Bedienungsanleitung

Handleiding

Kemper ProfiMaster

KE 60650100

KE 60650101

KE 60650102

MSH equipment

Appelmarkt 7

1681 PE Zwaagdijk-Oost

Tel: 0228-561100

Fax: 0228-561112

Mail: [email protected] Website: www.msh-equipment.nl

Taal: Engels

ProfiMaster

Manual (Translated from German)

KEMPER ProfiMaster Manual EN

Contents

1BASICS............................................................................................................... 1

1.1 Introduction...................................................................................................... 1

1.2 Notes on copyright and industrial property rights............................................. 1

1.3 Information for the operator ............................................................................. 2

2SAFETY .............................................................................................................. 3

2.1 Basics.............................................................................................................. 3

2.2 Information on signs and symbols ................................................................... 3

2.3 Labels and signs to be affixed by the operator ................................................ 4

2.4 Safety instructions for the operating personnel................................................ 4

2.5 Safety instructions for maintaining and troubleshooting the ProfiMaster.......... 5

3PRODUCT DESCRIPTION................................................................................. 6

3.1 Intended use.................................................................................................... 8

3.2 Reasonably foreseeable misuse...................................................................... 9

3.3 Markings and labels on the ProfiMaster......................................................... 10

3.4 Residual risk.................................................................................................. 11

4TRANSPORT UND STORAGE......................................................................... 12

4.1 Transport ....................................................................................................... 12

4.2 Storage.......................................................................................................... 12

5ASSEMBLY ...................................................................................................... 13

5.1 Unpacking and assembly of the wheels......................................................... 13

5.2 Assembly of the extraction arm...................................................................... 15

6USAGE.............................................................................................................. 16

6.1 Qualification of the operating personnel......................................................... 16

6.2 Operational controls....................................................................................... 17

6.3 Positioning of the extraction hood.................................................................. 20

6.4 Commissioning .............................................................................................. 20

KEMPER ProfiMaster Manual EN

7MAINTENANCE................................................................................................ 21

7.1 Care............................................................................................................... 22

7.2 Service........................................................................................................... 23

7.3 Changing the filter.......................................................................................... 24

7.4 Troubleshooting............................................................................................. 26

8. DISPOSAL........................................................................................................ 27

8.1 Plastics .......................................................................................................... 27

8.2 Metal.............................................................................................................. 27

8.3 Final decommissioning .................................................................................. 28

9. APPENDIX........................................................................................................ 29

9.1 Technical Data............................................................................................... 29

9.2 Spare parts and accessories ......................................................................... 30

9.3 Schematics.................................................................................................... 31

Table of Figures

Figure 1, P roduction des cription ............................................................................ 6

Figure 2, Markings and labels ............................................................................... 10

Figure 3, Unpacking and As s embly ...................................................................... 14

Figure 4 Operational controls ................................................................................ 19

Figure 5, Pos itioning of the extraction hood........................................................ 20

Figure 6, Changing the filter .................................................................................. 25

KEMPER ProfiMaster Manual EN

Art. No.: 150 2121 - 1 - Rev.: 1

Subject to technical modifications and errors. Issued: 10/2013

1 Basics

1.1 Introduction

This manual is an essential aid for the proper and safe operation of welding fume

filter unit KEMPER ProfiMaster, hereinafter called ProfiMaster.

The manual contains important information for the safe, proper and efficient

operation of the ProfiMaster. Observance of this manual helps to avoid danger,

reduce repair costs and downtime, and increase the reliability and the service life of

the ProfiMaster. The manual must always be available and should be read and

applied by any person who is authorized to work on or with the ProfiMaster.

This includes:

−the operation and troubleshooting during operation,

−the maintenance (care, maintenance, repair)

−the transport,

−the assembly.

1.2 Notes on copyright and industrial property rights

This instruction manual should be kept confidential. It should be accessible only by

authorized persons. It may only be transferred to third parties with the written consent

of KEMPER GmbH.

All documents are protected under copyright law. The reproduction and distribution of

documents, including excerpts, as well as exploitation and communication of its

contents is not permitted, unless this is expressly permitted in writing.

Violations are liable to prosecution and incur an obligatory payment of damages.

KEMPER GmbH reserves all rights to exercise industrial property rights.

KEMPER ProfiMaster Manual EN

Art. No.: 150 2121 - 2 - Rev.: 1

Subject to technical modifications and errors. Issued: 10/2013

1.3 Information for the operator

The instruction manual is an integral part of the ProfiMaster. The operator shall

ensure that the operating personnel take note of these instructions.

The manual is to be supplemented by the operator with company regulations based

on national regulations for accident prevention and environmental protection,

including information on regulatory and reporting requirements to meet specific

operating requirements, e.g. concerning work organization, work processes and

personnel used. Apart from the manual and the regulations concerning accident

prevention applicable in the country as well as at the site, the recognized technical

rules for safe and professional work must be adhered to.

The operator must not make any changes, additions and modifications to the

ProfiMaster that can affect safety without permission from KEMPER GmbH! Any

replacement parts used must meet the specified requirements of KEMPER GmbH.

This is always guaranteed with original spare parts!

Use only trained or instructed personnel to operate, maintain, repair and transport the

ProfiMaster. Clearly establish who is responsible for the operation, maintenance,

repair and transport.

KEMPER ProfiMaster Manual EN

Art. No.: 150 2121 - 3 - Rev.: 1

Subject to technical modifications and errors. Issued: 10/2013

2 Safety

2.1 Basics

The ProfiMaster is designed and built with state-of-the-art technology and according

to the recognized safety rules. When operating the ProfiMaster, danger to the

operator or damage to the ProfiMaster and other property may occur if it is:

−used by untrained personnel or personnel which has not been instructed,

−not used as intended and/or

−improperly serviced

2.2 Information on signs and symbols

DANGERG

This is a warning of a potentially dangerous situation with an inevitable

consequence of severe injury or death if the specified statement is not

followed exactly.

WARNING

Indicates a potentially hazardous situation that could result in severe

personal injury or death if the specified statement is not followed

exactly.

TAKE CARE

This is a warning of a possible hazardous situation, with the result of

minor or moderate injury or property damage if the specified statement

is not followed exactly.

NOTE

This is a reference to useful information for safe and proper use.

•Working and/or operating steps are marked by a bullet point. The steps

are to be executed in order from top to bottom.

−

Enumerations are indicated by a dash

KEMPER ProfiMaster Manual EN

Art. No.: 150 2121 - 4 - Rev.: 1

Subject to technical modifications and errors. Issued: 10/2013

2.3 Labels and signs to be affixed by the operator

The operator is obliged, where appropriate, to affix further labels and signs on the

ProfiMaster and around it in the surrounding area.

Such labels and signs could concern the requirement to wear personal protective

equipment, for example.

2.4 Safety instructions for the operating personnel

The ProfiMaster must only be used when it is in a technically sound condition and

only for its intended purpose, with awareness of safety and danger in accordance

with these instructions! All faults, especially those that can impair safety, must be

rectified immediately!

Every person who is charged with the commissioning, operation or maintenance,

must have read and understood this manual completely – especially section 2 Safety.

Reading the instructions after work has begun is too late. This is especially true for

personnel who are only occasionally tasked with using the ProfiMaster.

The manual must always be readily available close to the ProfiMaster.

No liability is accepted for any damages or injuries caused by non-observance of this

manual.

The relevant accident prevention regulations and other generally recognized health

and safety rules and regulations are to be followed.

Define clearly, and adhere to the responsibilities for the different activities within the

scope of servicing and maintenance. Only then will human error – especially in

dangerous situations – be avoided.

The operator undertakes to ensure that the operating and maintenance personnel

wear personal protective equipment. These include, in particular, safety shoes, safety

glasses and gloves.

Do not wear long hair loosely, loose clothing or jewellery! There is always the danger

of being drawn in or being caught up in moving parts.

If safety-related changes occur on a ProfiMaster, stop the extraction, secure it

immediately, and report the occurrence to the competent authority/person!

Work on the ProfiMaster must only be carried out by reliable, trained personnel.

Observe the legal age!

Personnel to be trained, instructed, introduced to the job or involved as part of a

general education must only use the ProfiMaster under the constant supervision of

an experienced person!

KEMPER ProfiMaster Manual EN

Art. No.: 150 2121 - 5 - Rev.: 1

Subject to technical modifications and errors. Issued: 10/2013

2.5 Safety instructions for maintaining and troubleshooting the

ProfiMaster

Setting up, maintenance and repair work and troubleshooting must only be

performed when the system is off.

During maintenance and repair work, always tighten the loose screw! If required,

tighten the relevant screws with a torque wrench.

In particular, clean connections and fittings from dirt or any corrosion inhibitors before

starting maintenance/repair/care.

KEMPER ProfiMaster Manual EN

Art. No.: 150 2121 - 6 - Rev.: 1

Subject to technical modifications and errors. Issued: 10/2013

3 Product Description

The ProfiMaster is a compact welding fume filter apparatus, with the aid of which, the

welding smoke produced during welding is extracted near the point of origin and

separated to a separation degree of more than 99%. For this purpose, the unit is

equipped with a flexible extraction arm, the extraction hood of which is easy to move

and is self-supporting so as to be able to maintain any desired position. The

extracted air is cleaned in a 2-stage filtering process and then supplied to the working

area again.

Figure 1, Production description

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