Kemppi FASTMIG MS 200 Bedienungsanleitung

FastMig

MS 200, MS 300

1903500

1515

OPERATING MANUAL

English

FastMig MS 200, MS 300

CONTENTS

1. Preface........................................................................................................... 3

1.1 General ....................................................................................................................................... 3

2. Use.................................................................................................................. 4

2.1 Connecting and mounting the panels........................................................................... 4

2.2 Functions of MS 200 and MS 300 panels....................................................................... 5

2.3 MS 200 and MS 300 operations ........................................................................................ 6

2.4 Additional welding functions............................................................................................ 9

2.5 FastMig welding programs...............................................................................................11

2.6 Panel MS 200 and MS 300 setup parameters.............................................................14

3. FastMig error codes.................................................................................. 18

4. Disposal....................................................................................................... 19

5. Ordering numbers.................................................................................... 19

1. PREFACE

1.1 General

Congratulations on choosing the MS panel. Used correctly, Kemppi products can signicantly

increase the productivity of your welding, and provide years of economical service.

This operating manual contains important information on the use, maintenance and safety of

your Kemppi product. The technical specications of the equipment can be found at the end

of the manual.

Please read the manual carefully before using the equipment for the rst time. For your

own safety and that of your working environment, pay particular attention to the safety

instructions in the manual.

For more information on Kemppi products, contact Kemppi Oy, consult an authorised Kemppi

dealer, or visit the Kemppi web site at www.kemppi.com.

The specications presented in this manual are subject to change without prior notice.

Important notes

Items in the manual that require particular attention in order to minimise damage and

personal harm are indicated with the ’NOTE!’ notation. Read these sections carefully and follow

their instructions.

Disclaimer

While every eort has been made to ensure that the information contained in this guide

is accurate and complete, no liability can be accepted for any errors or omissions. Kemppi

reserves the right to change the specication of the product described at any time without

prior notice. Do not copy, record, reproduce or transmit the contents of this guide without

prior permission from Kemppi.

FastMig MS 200, MS 300

2. USE

FastMig MS 200 and MS 300 control panels are designed to be used only with synergic power

sources FastMig M 320, 420, or 520. MS 200 panel can be mounted to MXF 63 (200 mm wire

spool) wire feeder and MS 300 panel to MXF 65 and 67 (300 mm wire spool) wire feeders.

2.1 Connecting and mounting the panels

Fasten the ribbon cable connector from the MXF wire feed unit to the function panel.

MXF 65

1. Place the bottom edge of the panel behind the securing clips on the machine. Remove

the xing pin from the top edge with, for example, a screwdriver. Then gently push

the upper part of the panel into place. Make sure that the cables do not get damaged,

continue gently pushing the upper part of the panel until it clips into place.

2. Finally secure the panel into place with the additional black plastic security clip provided

(MXF 65 only). Ensure that the clip is positioned correctly. You will notice that the clip

does not seat snuggly if it's positioned upside down.

MXF 63 + MXF 67

MXF 63 MXF 67

2.2 Functions of MS 200 and MS 300 panels

1. 2.

9. 10. 11. 12.

13.

14.

1. ON/OFF button

2. Memory channels for welding parameters (short press selects, long press saves)

3. a) Wire feed speed/welding current/sheet thickness display

b) Selected SETUP entry display

4. a) Adjustment of wire feed speed

b) Adjustment of welding power setting 1-MIG/WiseRoot/WiseThin **

c) Adjustment of MMA current

d) Selection of SETUP parameter

e) Selection of 1-MIG/WiseRoot/WiseThin welding program (material group) **

5. a) Selection of switching logic: 2T/4T/4T Minilog *

b) Long press: Setting the basic parameters (SETUP)

6. a) 1-MIG/WISE synergic welding program check **

b) 1-MIG/WISE synergic welding program selection (long press) **

7. a) Welding voltage display

b) Adjustable parameters display

8. a) Welding voltage adjustment

b) Adjustment of length of welding arc (1-MIG)

c) Adjustment of MIG dynamics

d) Adjustment of SETUP parameter

e) Selection of 1-MIG/WiseRoot/WiseThin welding program (program number) **

f) WiseRoot and WiseThin base current adjustment **

9. Selection LED indicators for synergic welding program – indicators for material, wire

thickness and gas type

10. Selection of MIG/1-MIG/MMA welding process

11. a) Selection of additional MIG functions

b) Weld data: Show last used welding parameters in displays (long press)

12. Manual control/remote control unit selection (long press for channel remote usage)

13. MIG dynamics/MMA Arc Force/Wise Forming Pulse selection **

14. Display of air/liquid cooled MIG gun (selection from setup)

*) Minilog is not included in standard delivery.

**) Wise products are available as optional welding process solutions. Not included in the

standard delivery. Please visit www.kemppi.com or Kemppi Datastore.

NOTE! With MS 200 and MS 300 panels ‘Wire Inch’ and ‘Gas Test’ buttons should be used from the

inside of the wire feed unit.

FastMig MS 200, MS 300

2.3 MS 200 and MS 300 operations

ON/OFF button (1)

The wire feed unit remains in the OFF position when the power source is switched on, thus

preventing start-up. ’OFF’is shown on the display.

When the ON/OFF button is pressed for more than 1 second, the unit starts up. The unit is now

ready for welding and will automatically return back to it previous position, before the power

was cut o. The wire feed unit starts up also by pressing three (short) times the switch of the

welding gun.

Basic settings and displays

With MIG welding the wire feed speed is set via left potentiometer (control knob) and the

value is shown on the left display. The welding voltage is set via right potentiometer (control

knob) and the value is shown on the right display. During welding, the left display shows the

actual welding current value and the display on the right shows the welding voltage.

With electrode welding (MMA) the welding current value is set via the potentiometer and

the value is shown on the left display. The display on the right shows the idling voltage of the

power source. During welding the left display shows the actual welding current value and the

display on the right shows the welding voltage.

When MIG dynamics/electrode welding Arc force adjustment is activated with Arc Force/

Dynamics button the value is adjusted via right potentiometer (control knob) (see the

information on adjustment of MIG dynamics/arc force).

With Synergic 1-MIG welding, the power value is set via left potentiometer (control knob) and

the length of the arc via right potentiometer (control knob) (see ’1-MIG welding’).

Adjustment of MIG dynamics/Arc Force (13)

With MIG welding dynamics adjustment is inuenced on welding stability and spatter

amount. Zero setting is recommended basic setting. Values –> min (-1 ... -9), softer arc for

reduced spatter amount. Values –> max (1 ... 9), harder arc for increased stability and when

100 % CO₂ shielding gas is used when welding steel.

With electrode welding Arc Force adjustment is inuenced on welding stability. Adjustment

is needed for using dierent types of electrodes. Control range (-9 ... 0) is commonly used

for welding electrodes for stainless steel. Control range (0 ... +9) is used for harder arc

characteristic to increase stability, e.g. for welding with thicker basic electrodes and using

lower current value than recommendated. Factory set value (0) is a good general use for

adjusting the roughness of the arc.

Indication of liquid-cooled MIG gun (14)

You can activate either air or liquid cooled MIG gun with a setup parameter. For more

information, see chapter 2.6.

If the LED (14) is lit, liquid-cooling is activated in the system. In this case, ensure that you have

connected a liquid-cooled MIG gun to the equipment. The cooling units starts on the next

machine startup.

Weld data (11)

The weld data function is activated by long-pressing the additional welding functions button.

The weld data function returns the welding current and voltage values to the displays that

were in use during the last weld.

Selection of welding process (10)

The welding process – normal MIG or 1-MIG – can be chosen with the welding process

selection button. In normal MIG welding wire feed speed and welding voltage is adjusted

separately. In synergic 1-MIG and Wise welding the welding voltage and other parametres

related to welding are optimally bound to each other! In synergic welding the setting for

power and arc lenght are adjusted.

Electrode welding (MMA) is selected by pressing the button for >1 second. When electrode

welding is selected, the power source, the electrode holder connected to it and the MIG gun

become energised (open circuit voltage).

LED indicators: MMA (MMA selected), MIG (MIG selected), 1-MIG (1-MIG selected), 1-MIG +

WISE (1-MIG and either WiseFusion or WisePenetration selected , selection between the two is

done through SETUP) and WISE (WiseRoot or WiseThin selected, selection between the two is

done through welding program selection).

WiseRoot/WiseThin program is activated by choosing a WiseRoot/WiseThin welding program

(WISE led then turns on). Wise welding is the facility provided separately, so the function is

not in every equipment. WiseRoot and WiseThin require licences, which can be purchased in

Kemppi DataStore.

Selection of MIG operating procedure (5)

MIG 2T: MIG welding with two-sequence procedure of welding gun start switch

1. switch pressed: welding starts

2. switch released: welding stops

MIG 4T: MIG welding with four-sequence procedure of welding gun start switch

1. switch pressed: shielding gas ow starts

2. switch released: welding starts

3. switch pressed: welding stops

4. switch released: shielding gas ow stops

Minilog: Minilog is an additional function, which can be purchased separately. (Minilog is also

referred as 'Matchlog' in DataStore.)

Without Minilog license, press of the button chooses between 2T and 4T.

FastMig MS 200, MS 300

Setup (5)

When the adjustment of SETUP parameters has been conrmed with a long press of the

SETUP button (10), the adjustable parameter is selected via left potentiometer (control knob)

and the name of the parameter is shown on the left display. The parameter’s value is set via

right potentiometer (control knob) and the value is shown on the display on the right (see

’SETUP functions’).

Synergic 1-MIG or Wise welding (6, 10)

In Synergic 1-MIG welding, the optimal welding parameters for the welding wires and gas

used are recorded in the unit. The welding is controlled by adjusting the welding power and

arc length.

Wise processes are additional functions, which can be purchased separately.

Welding program selection:

Before starting to weld, a welding program suitable for the welding wire and gas used must

be chosen based on this Operating Manual.

Welding program selection is activated by pressing Set Prog button longer than one second.

In this case both displays begin to ash and the material group is selected with the control

knob on the left and the welding program for the material group in question with the control

knob on the right.

First ve material groups are for Synergic 1-MIG welding and last ve are for Wise processes.

Refer to the selection LED indicators on the panel for synergic welding program – indicators

show the material, the wire thickness and the gas type in question.

The selected programme is immediately recorded in the memory. To get back to normal status

press ON/OFF (1) key, or Set Prog button (6).

Use of a selected welding program:

The selected welding program is immediately ready for welding. Check that the welding

program corresponds to the welding wire and shield gas in use. The selection LED indicators

on the panel show the material, the wire thickness and the gas type in use. The welding

program number can be checked by briey pressing the Set Prog button (6), after which the

displays show the welding program number.

TIP! The selected welding program can be saved for later use using one of the memory channels.

Refer to 'Memory functions'.

Set the desired welding power via the left-hand potentiometer (control knob) and the arc

length via the potentiometer (control knob) on the right.

Memory functions (2)

Storage of settings

The memory functions can be used to record useful welding values in the memory. There are

ve dierent memory channels under ve separate memory buttons: 1 … 5.

In addition to welding values (wire feed speed, welding voltage), function options such as

2T/4T, Creep Start, and Crater Level are recorded in the memory as well as the used welding

program.

Short press selects the memory locations.

Long press saves the current settings to the selected memory location.

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