Kemppi Master M 358 Bedienungsanleitung

Master M 358

Operating manual - EN

Master M 358

Operating manual - EN

CONTENTS

1. General 4

1.1 Equipment description 5

1.2 Master M 358 device 7

1.2.1 Wire feed mechanism 9

1.2.2 Control panel 9

1.3 Master M Cooler cooling unit (optional) 11

2. Installation 12

2.1 Installing power source mains plug 13

2.2 Installing cooling unit (optional) 14

2.3 Installing equipment on cart (optional) 16

2.4 Connecting welding gun 18

2.5 Installing earth return cable 19

2.6 Installing remote control (optional) 20

2.7 Installing and replacing feed rolls 21

2.8 Installing and replacing wire guide tubes 23

2.9 Installing and changing wire 24

2.10 Installing gas bottle and testing gas flow 29

2.11 How to get welding programs 31

3. Operation 32

3.1 Preparing welding system for use 33

3.1.1 Filling cooler and circulating coolant 33

3.2 Calibrating welding cable 35

3.3 Using control panel 36

3.3.1 Control panel: Home view 37

3.3.2 Control panel: Weld Assist 38

3.3.3 Control panel: Channels 39

3.3.4 Control panel: WPS view 41

3.3.5 Control panel: Welding parameters 44

3.3.6 Control panel: Weld history 50

3.3.7 Control panel: Info view 50

3.3.8 Control panel: Device settings 51

3.3.9 Control panel: Applying welding programs 53

3.3.10 Control panel: Weld data view 55

3.4 Additional guidance to functions and features 56

3.4.1 Trigger logic functions 56

3.4.2 1-MIG 57

3.4.3 WiseFusion feature 57

Master M 358

Operating manual - EN

3.4.4 WisePenetration+ feature 57

3.4.5 WiseSteel feature 58

3.5 Pulse welding 59

3.5.1 MAX Cool process 59

3.5.2 MAX Position process 60

3.5.3 MAX Speed process 60

3.6 Wireless connection (WLAN) 61

3.6.1 Digital Welding Procedure Specification (dWPS) 62

3.6.2 WeldEye ArcVision 62

3.6.3 WeldEye with DCM 63

3.6.4 USB backup and restore 64

3.6.5 USB update 64

3.7 Using remote control 66

3.8 Changing welding polarity 67

3.9 Lifting equipment 69

4. Maintenance 70

4.1 Daily maintenance 71

4.2 Periodic maintenance 72

4.3 Service workshops 73

4.4 Troubleshooting 74

4.5 Error codes 76

4.6 Installing and cleaning power source air filter (optional) 78

4.7 Disposal 80

5. Technical data 81

5.1 Master M 358 device 82

5.2 Master M cooling unit 86

5.3 Master M 358 ordering info 87

5.4 Wire feeder consumables 88

5.5 Welding program work packs 90

Master M 358

Operating manual - EN

1. GENERAL

These instructions describe the use of Kemppi's Master M 358 welding equipment designed for both normal and pulsed

MIG/MAG welding.

Master M 358 is designed to be used together with Kemppi's Flexlite GX MIG welding guns with euro connector.

Master M 358 can be used also for TIG * and MMA ** welding.

* TIG welding requires the use of a dedicated Flexlite TX TIG torch with euro connector.

** MMAwelding requires a dedicated DIX-euro adapter.

Important notes

Read the instructions through carefully. For your own safety, and that of your working environment, pay particular atten-

tion to the safety instructions delivered with the equipment.

Items in the manual that require particular attention in order to minimize damage and harm are indicated with the

below symbols. Read these sections carefully and follow their instructions.

Note: Gives the user a useful piece of information.

Caution: Describes a situation that may result in damage to the equipment or system.

Warning: Describes a potentially dangerous situation. If not avoided, it will result in personal damage or fatal injury.

Kemppi symbols: Userdoc.

General notices: Userdoc.

DISCLAIMER

While every effort has been made to ensure that the information contained in this guide is accurate and com-

plete, no liability can be accepted for any errors or omissions. Kemppi reserves the right to change the spe-

cification of the product described at any time without prior notice. Do not copy, record, reproduce or transmit

the contents of this guide without prior permission from Kemppi.

Master M 358

Operating manual - EN

1.1 Equipment description

Master M 358 device models (350 A)

•Master M 358 G

>> Generator-compatible

>> Pulse device with automatic 1-MIG and pulse processes. Advanced MAX processes as optional.

•Master M 358 GM

>> Generator-compatible and multi-voltage

>> Pulse device with automatic 1-MIG and pulse processes. Advanced MAX processes as optional.

Both Master M 358 device models have a 4-roll wire feed mechanism with the maximum wire spool diameter of 300 mm.

For the Master M 358 device part descriptions, refer to "Master M 358 device" on page7.

Master M 358 control panels

•2-knob 5.7" TFT/LCD control panel

Master M cooling units

•Master M Cooler

•Master M Cooler MV (multi-voltage).

For the cooling unit part descriptions, refer to "Master M Cooler cooling unit (optional)" on page11.

MIG welding guns

•Flexlite GX welding guns with euro connector.

For more information on the Flexlite GX welding guns, refer to Kemppi Userdoc.

Subfeeders

Subfeeder support can be added with a separate installation kit (contact your Kemppi dealer / service workshop for

more information).

•SuperSnake GTX subfeeder

For more information on the SuperSnake GTX subfeeder, refer to Kemppi Userdoc.

Welding programs

•Welding program work pack (factory-installed)

•1-MIG Wise features: WiseSteel and WiseFusion

•1-MIG Wise features: WisePenetration+ (on-demand / at the time of purchase)

•Additional 1-MIG and pulse welding programs (on-demand / at the time of purchase)

•Additional MAX processes (on-demand / at the time of purchase)

The welding programs included in the Master M work packs are shown here:"Welding program work packs" on page90.

For more information on acquiring welding programs and additional welding processes, contact your local Kemppi

dealer.

Optional accessories

•4-wheel carts

•2-wheel carts

•Remote control HR40 (2-knob control)

•Remote control HR43 (1-knob control)

•Wire feeder cabinet heater

•Power source air filter

Master M 358

Operating manual - EN

For more information on optional accessories, contact your local Kemppi dealer.

EQUIPMENT IDENTIFICATION

Serial number

Serial number of the device is marked on the rating plate or in another distinctive location on the device. It is

important to make correct reference to the serial number of the product when ordering spare parts or making

repairs for example.

Quick Response (QR) code

The serial number and other device-related identification information may also be saved in the form of a QR

code (or a barcode) on the device. Such code can be read by a smartphone camera or with a dedicated code

reader device providing fast access to the device-specific information.

Master M 358

Operating manual - EN

1.2 Master M 358 device

Front

1. Transportation handle (also for mechanical lifting when the device is not installed on a cooling unit or cart)

2. Control panel (and hinged control panel cover)

3. Work lights with light switch in the middle

>> Light switch:First press turns the lights on (full brightness), second press dims the lights (medium brightness),

third press turns the lights off

>> Includes a built-in battery (the battery is charged when the equipment is connected to mains)

4. Control cable connector

5. Earth return cable connector

6. Front locking interface

>> For locking on top of the cooling unit or on the cart

7. Welding cable euro connector

8. Connector for subfeeder synchronization kit (optional)

9. Wire feed cabinet hatch.

Master M 358

Operating manual - EN

Rear

1. Shielding gas hose connector.

2. Mains cable

3. Power switch

4. Rear locking interface

>> For locking on top of the cooling unit or on a cart.

Inside wire feed cabinet

1. Rotameter for gas

2. Polarity terminals

3. Wire inch button

>> Drive the filler wire forward (with arc off)

4. Gas test button

>> Test the shielding gas flow and flush the gas line

5. Wire feed mechanism (refer to "Wire feed mechanism" on the next page)

6. Wire spool.

Master M 358

Operating manual - EN

1.2.1 Wire feed mechanism

1. Drive rolls and drive roll mounting caps

2. Middle guide tube locking clip

3. Middle guide tube

4. Inlet guide tube

5. Pressure handles

6. Pressure rolls and pressure roll mounting pins

7. Pressure roll locking arms

8. Outlet guide tube.

For replacing the feed rolls, refer to "Installing and replacing feed rolls" on page21.

For replacing the wire guide tubes, refer to "Installing and replacing wire guide tubes" on page23.

1.2.2 Control panel

This section describes the controls and features of the Master M 358 control panel (TFT/LCD).

1. Left control knob (with push button function)

2. Right control knob (with push button function)

3. Memory channel selection (shortcut button)

4. View selection (shortcut button)

5. Welding parameters view (shortcut button).

Master M 358

Operating manual - EN

For using the control panel, refer to "Using control panel" on page36.

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