Kemppi KEMPARC COOL 10 Bedienungsanleitung

Käyttöohje • Suomi

Bruksanvisning • Svenska

Bruksanvisning • Norsk

Brugsanvisning • Dansk

Operating manual • English

Gebrauchsanweisung • Deutsch

Gebruiksaanwijzing • Nederlands

Manuel d’utilisation • Français

Manual de instrucciones • Español

Instrukcja obsługi • Polski

Инструкции по эксплуатации • По-русски

1920140

0725

KEMPARC™

COOL 10

OPERATING MANUAL

English

KempArc™ COOL 10 / © Kemppi Oy / 0725

CONTENTS

1. PREFACE ...................................................... 3

1.1 General..........................................................................................................................3

1.2 Safety Instructions..................................................................................................3

2. INSTALLATION ............................................ 7

2.1 Removal from packaging ...................................................................................7

2.2 Locating the machine...........................................................................................7

2.3 Serial number............................................................................................................7

2.4. Installation and main parts................................................................................7

2.4.1 Assembling the equipment .......................................................................7

2.4.2 Main parts of cooling unit ..........................................................................8

2.5 Preparing for operation.......................................................................................8

2.6 Cooler operation .....................................................................................................9

2.7 Overheat signal lamp............................................................................................9

2.8 Storage..........................................................................................................................9

3. MAINTENANCE ........................................... 9

3.1 Daily maintenance...............................................................................................10

3.2 Regular maintenance.........................................................................................10

3.2.1 Every sixth months.....................................................................................10

3.2.2 Maintenance by agreement....................................................................10

3.3 Disposal of the machine...................................................................................10

4. TROUBLE SHOOTING ...............................11

5. TECHNICAL DATA .....................................11

6. WARRANTY POLICY.................................. 12

KempArc™ COOL 10 / © Kemppi Oy / 0725

1. PREFACE

1.1 GENERAL

Congratulations on your choice of the Kemparc™ Cool 10 cooling unit.

Reliable and durable, Kemppi products are aordable to maintain, and they

increase your work productivity.

This user manual contains important information on the use, maintenance

and safety of your Kemppi product. The technical specications of the device

can be found at the end of the manual. Please read the manual carefully

before using the equipment for the rst time. For your safety and that of your

working environment, pay particular attention to the safety instructions in

the manual.

For more information on Kemppi products, contact Kemppi Oy, consult an

authorised Kemppi dealer, or visit the Kemppi Web site at www.kemppi.com.

The specications presented in this manual are subject to change without

prior notice.

NOTE! Items in the manual that require particular attention in order to minimise

damage and personal harm are indicated with this symbol. Read these sections

carefully and follow their instructions.

1.2 SAFETY INSTRUCTIONS

Kemppi welding devices conform to international safety standards. Safety

is an important issue in equipment design and manufacturing. Therefore,

Kemppi welding solutions are unparalleled in safety. There are, however,

always certain hazards involved in using welding equipment. Therefore, to

ensure your personal safety and the safety of your working environment,

carefully read the safety instructions below and respect them.

Use of personal protective equipment

• The arc and its reecting radiation damage unprotected eyes. Shield

your eyes and face appropriately before you start welding or observe

welding. Also note the dierent requirements for the darkness of the

screen in the mask as the welding current changes.

• The arc radiation and spatters burn unprotected skin. Always wear

protective gloves, clothing and footwear when welding.

• Always wear hearing protection if the ambient noise level exceeds the

allowable limit (e.g., 85 dB).

KempArc™ COOL 10 / © Kemppi Oy / 0725

General operating safety

• Exercise caution when handling parts heated in welding. For example,

the tip of the welding torch, the end of the welding rod and the work

piece will heat during gouging to a burning temperature.

• Never wear the device on the shoulder during welding and never

suspend it by the carrying strap during welding.

• Do not expose the machine to high temperatures, as this may cause

damage to the machine.

• Keep the torch cable and earthing cable as close to each other as

possible throughout their length. Straighten any loops in the cables. This

minimises your exposure to harmful magnetic elds, which may interfere

with a pacemaker, for example.

• Do not wrap the cables around the body.

• In environments classied as dangerous, only use S-marked welding

devices with a safe idle voltage level. These work environments include,

for example, humid, hot or small spaces where the user may be directly

exposed to the surrounding conductive pieces.

Spatter and re safety

• Welding is always classied as hot work, so pay attention to re safety

regulations during welding and after it.

• Remember that re can break out from sparks even several hours after

the welding work is completed.

• Protect the environment from welding spatter. Remove ammable

materials, such as ammable uids, from the welding vicinity and supply

the welding site with adequate re ghting equipment.

• In special welding jobs, be prepared for hazards such as re or explosion

when welding container-type work pieces.

• Never direct the spark spray or cutting spray of a grinder toward the

welding machine or ammable materials.

• Beware of hot objects or spatter falling on the machine when working

above the machine.

• Welding in ammable or explosive sites is absolutely forbidden.

General electric safety

• Only connect the welding machine to an earthed electric network.

• Note the recommended mains fuse size.

• Do not take the welding machine inside a container, vehicle or similar

work piece.

• Do not place the welding machine on a wet surface and do not work on

a wet surface.

• Do not allow the mains cable to be directly exposed to water.

KempArc™ COOL 10 / © Kemppi Oy / 0725

• Ensure cables or welding torches are not squashed by heavy objects and

that they are not exposed to sharp edges or a hot work piece.

• Make sure that faulty and damaged welding torches are changed

immediately as they can be lethal and may cause electrocution or re.

• Remember that the cable, plugs and other electric devices may be

installed or replaced only by an electrical contractor or engineer

authorised to perform such operations.

• Turn o the welding machine when it is not in use.

Welding power circuit

• Insulate yourself from the welding circuit by using dry and undamaged

protective clothing.

• Never touch the work piece and welding rod, welding wire, welding

electrode or contact tip at the same time.

• Do not put the welding torch or ground cable on the welding machine

or other electric equipment.

Welding fumes

• Ensure proper ventilation and avoid inhaling the fumes.

• Ensure sucient supply of fresh air, particularly in closed spaces. You can

also ensure the supply of clean and sucient breathing air by using a

fresh-air mask.

• Take extra precautions when working on metals or surface-treated

materials containing lead, cadmium, zinc, mercury or beryllium.

Transportation, lifting and suspension

• Never pull or lift the machine by the welding torch or other cables.

Always use the lift points or handles designed for that purpose.

• Only use a transport unit designed for the equipment.

• Try to transport the machine in an upright position, if possible.

• Never lift a gas cylinder and the welding machine at the same time.

There are separate provisions for gas cylinder transportation.

• Never use a welding machine when suspended unless the suspension

device has been designed and approved for that particular purpose.

• Do not exceed the maximum allowed load of suspension beams or the

transportation trolley of welding equipment.

• It is recommended that the wire coil be removed during lifting or

transportation.

KempArc™ COOL 10 / © Kemppi Oy / 0725

Environment

• Protect welding machines from heavy rain and direct sunshine even if it

were suitable for outdoor use.

• Always store the machine in a dry and clean space.

• Protect the machine from sand and dust during use and in storage.

• The recommended operating temperature range is -20 to +40 °C. The

machine’s operation eciency decreases and it becomes more prone to

damage if used in temperatures in excess of 40 °C.

• Place the machine so that it is not exposed to hot surfaces, sparks or

spatter.

• Make sure the airow to and from the machine is unrestricted.

• This electromagnetic compatibility (EMC) of professional equipment

is usually designed for industrial use. Such class-A equipment is not

intended for use in residential locations where the electrical power is

provided by the public low-voltage supply system. The machine may

interfere with sensitive home electronic devices.

Gas bottles and pneumatic devices

• Adhere to the instructions for handling pneumatic devices and gas

bottles.

• Make sure that gas bottles are used and stored in properly ventilated

spaces. A leaking gas bottle may replace the oxygen in the inhaled air,

causing suocation.

• Before use, make sure that the gas bottle contains gas suitable for the

intended purpose.

• Always x the gas cylinder securely in an upright position, against a

cylinder wall rack or purpose-made cylinder cart.

• Never move a protective gas bottle when the ow adjuster is in place.

Put the valve cover in place during transportation.

• Close the cylinder valve after use.

KempArc™ COOL 10 / © Kemppi Oy / 0725

2. INSTALLATION

2.1 REMOVAL FROM PACKAGING

The equipment is packed in durable packages specially designed for them.

Check the equipment before taking it into use, to make sure that the

equipment or a part of it have not got damaged during the transportation.

Also check that the delivery corresponds your order and that you have

received all the necessary instructions for installing and operating the

equipment. The packaging material can be recycled.

2.2 LOCATING THE MACHINE

Place the machine on a horizontal, stable and clean ground. Protect the

machine from heavy rain and burning sunshine. Check that there is enough

space for cooling air circulation in front of and behind the machine.

2.3 SERIAL NUMBER

The serial number of the machine is marked on the machine CE-marking.

Identicating the serial number is the only proper means of maintaining

and identifying parts for a specic product. It is important to make correct

reference to the serial number of the product when making repairs or

ordering spare parts.

2.4. INSTALLATION AND MAIN PARTS

2.4.1 Assembling the equipment

The equipment is assembled in the following order:

1. Transport unit PM500 6185291

2. Cooling unit KempArc Cool 10 620810001

Assembly the transport unit according to the instructions in the package.

Fasten the cooling unit to the transport unit by using the screws and bolts

delivered with the equipment.

KempArc™ COOL 10 / © Kemppi Oy / 0725

2.4.2 Main parts of cooling unit

TEST

Front machine

A Housing

B Test switch

C Overheat control lamp

D Filling hole

Back side

E Mains voltage connection cable

F Control cable

G Cooling water output hose

H Cooling water input hose

2.5 PREPARING FOR OPERATION

NOTE! Cooling liquid is injurious! Avoid also contact with skin or eyes. In case of

injury, seek for medical advice.

See also 2.4.2. Main parts of cooling unit.

1. Connect the mains voltage and control connectors of the cooler unit

to the corresponding connectors on the base of the power supply.

The connection can be established through the base of the power

supply when the devices are separated or through the right side of the

KempArc™ Cool 10 cooler by removing the right side plate.

2. Attach the power supply on the KempArc™ Cool 10 cooler.

KempArc™ COOL 10 / © Kemppi Oy / 0725

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