Kilews KL-WSCBSN Bedienungsanleitung

BE Power Screw Driver

Control Display User Manual

Model: KL–WSCBSN (BE)

KILEWS INDUSTRIAL CO., LTD.

http://www.kilews.com.tw

Y2F216Q-1-002

Please scan the following QR code or download

the operation manual from KILEWS website

https://www.kilews.com.tw/tc/download-list.php

1. Panel Function

Display Screen:

Boot Version: (Ver 2.xxx)

16X2 LCM Display Setting Function

199: Display Job Sequence

99: Display Program

SC: Display Count Value

C: Display Screw Driver Action Turns

T: Display Screw Driver Action Time

999.9: Display Number of Turns

OKALL: Display status (OK, NGT, NGQ, NGC,...)

Up Key: Setting mode Up key switch function.

Down Key: Setting mode Down key switch function.

Left Key: Setting mode Left key switch function

Right Key: Setting mode Right key switch function

Esc Key: Press three seconds to enter/leave the setting mode.

Key: CONFIRM key

OK, NG, OKALL, start, Rev, Dis, POWER: Display status indicator.

1. OUTPU: External output control

2. INTPU: External input control.

3. PORT1 (RS232): Connect to DAS or wifi module

1. Switch element: turn on or turn off the module power

2. USB port: Connect to the barcode reader.

3. MicroSD Card port: Used to store data.

4. Cable communication port: Used to online.

1. Micro USB port: Used to connect Micro harness.

2. RS232: Reserved port, no function for now.

3. USB port: Used to connect bluetooth module.

4 Power supply port: Used to supply power to module.

2. Set Function Options and Operating Instructions

After switching on the power, to enter into the function menu, press the “Esc” key on the panel for 3 seconds, following

which password input is required to enter the menu.

CTRL Setting

Name

Set Up Time

and Value

Function Interpretation

Factory

Default

[1] SEQ Numbers

000-199

Set the Number of Job Sequence.

OFF

[2] Job Sequence

JS: 001-199

P: 01-99

Tool: T1-T9

Set the parameter program and tools used in each job sequence.

JS: 001

P: 01

Tool: T1

[3] Device ID

000-250

WSCBSN No.

000

[4] Query Tool

Search for pair-up tool; suggest pairing up different tools separately.

[5] Tool Pair

Set the devices found from the search process in Step [4] to the planned

tool number.

[6] Operator Mode

1: STD

2: ADV

STD: Execute inner parameters setting of controller.

ADV: Job sequence controlled by AMS.

STD

[7] Default Value

1: Y

2: N

Restore to factory setting value.

[8] Gate in Mode

1: None

2: Once

3: Twice

Select the mode of external Gate in function.

None

[9] Sequence Set

1: OFF

2: Single

Select whether to enable the switch program, tool and small cycle

through external DAS/AMS or not?

OFF

[10] BC-1 000-0

1: BC1-9

2: 1-103

3: 0-9

BC-1: Barcode 1, up to 9 in maximum.

000: (1) Switch Program:1-99.

(2) Release NS: 100.

(3) Release AS: 101.

(4) Enable Tool: 102。

(5) Disable Too: 103。

0: Select tool.

(1) Select tool: 1-9.

(2) Unspecified: 0.

BC-1

000-0

[11] Password

0000-9999

Set module password

0000

[12] Product No.

Product serial number (only for warranty revision).

[13] Firmware Ver.

Program version description (cannot be changed).

SCREW Setting

Name

Set Up Time

and Value

Function Interpretation

Factory

Default

[1] Program

U1-U99

Select program.

[2] Screw Count

1-99

Count the total number of screws.

[3] OKALL Alarm

0.1-9.9 Sec

The duration of the OKALL Alarm signal after OK Batch is completed.

1.000

[4] Slow Start Mode

SP: L0-L9

RC: 0.1-9.9 Sec

Start Speed(SP)

Start slow start stroke speed.

Slow Start Time(RC)

Slow start function setting.

SP: L0

RC: 0.0

[5] Thread Limit

HC: 0.1-999.9

LC: 0.0-999.8

High thread(HC)

Screw lock High thread(HC)

Low thread(LC)

Screw lock Low thread(LC)

H: 999.0

L: 001.0

[6] Time Limit

HT: 0.1-9.99

Sec

LT: 0.0-9.98 Sec

High Time(HT)

Screw lock High Time(HT)

Low Time(LT)

Screw lock Low Time(LT)

While setting LT to 0.0 sec, it will activate the pre-lock function; the

pre-lock time is the longest time of locking HT screws.

H: 9.99

L: 0.01

[7] Stop Mode

NS: N/Y

AS: N/Y

NG Stop(NS)

Does the screw driver automatically stop operation after the occurrence

OKALL Stop(AS)

Does the screwdriver automatically stop operation after OKALL or not

NS: N

AS: N

[8] Count Thread

00-99

Set the value to judge the in-place shut off.

3. Set Function Options and Operating Instructions

1)After switching on the power, to enter into the function menu, press the “Esc” key on the panel for 3 seconds, following

which password input is required and press key to enter the menu or if no any operation is made for 10 sec, screen

returns to the main page.

2)Press UP or DOWN key to select the setting page to enter; after that, press key.

3)If data fails to flash, check the parameters; the flashing data can be increased/decreased.

4)When data isn’t flashing, the RIGHT/LEFT keys are disabled. When data is flashing,switch to the parameter to be adjusted.

5)Press Esc to jump out from the setting page.

4. External Input Control Function Description

Connector No.

Definition

Function Description

CN 1

External start signal

input

STR_IN

1.When (CN3+CN4) is closed, the screw driver then start reverse rotation.

2.When (CN3+CN4) is open, the screw driver then stop reverse rotation.

CN 2 GND

Input power GND

CN 3

External reverse

signal input

Reverse

1.When (CN3+CN4) is closed, the screw driver then start reverse rotation.

2.When (CN3+CN4) is open, the screw driver then stop reverse rotation.

CN 4 GND

Input power GND

CN 5

External disable

signal input

Disable

1.When (CN5+CN6) is closed, the screw driver disable rotation function is turn

on.

2.When (CN5+CN6) is closed, the screw driver disable rotation function is turn

off.

CN 6 GND

Input power GND

CN 7

External Confirm key

input

Confirm

1.When (CN7+CN8) is closed, confirm is selected.

2.When (CN7+CN8) is open, there is no input status.

CN 8 GND

Input power GND

CN 9

External clear key

input

Cleared

To clear the count value, the (CN9+CN10) closed circuit can enable the function.

CN 10 GND

Input power GND

CN 11

External sensor

switch

GAT E

1.When (CN11+CN12) is closed, article is detected.

2.When (CN11+CN12) is open, there is no article detected.

CN 12 GND

Input power GND

5. External Output Control Function Description

Connector No.

Definition

Function Description

CN 1

Start signal output

START

1.When (CN1+CN2) is closed, the screw driver then start running.

2.When (CN1+CN2) is open, the screw driver then stop running.

CN 2

COM

This pin refers to the START signal connection negative end

CN 3

Brake signal output

BRAKE

1.When (CN3+CN4) is closed, BRAKE is displayed.

2.When (CN3+CN4) is open, there is no output status.

CN 4

COM

This pin refers to the BRAKE signal connection negative end

CN 5

Screw driver reversed

signal output

Reverse

1.When (CN5+CN6) is closed, the screw driver then start reverse rotation.

2.When (CN5+CN6) is open, the screw driver then stop reverse rotation.

CN 6

COM

This pin refers to the Reverse signal connection negative end

CN 7

After completion of

fastening a screw

1.When (CN7+CN8) is closed, OK is displayed.

2.When (CN7+CN8) is open, there is no output status.

CN 8

COM

This pin refers to the OK signal connection negative end

CN 9

When error operation,

NG is displayed

1.When (CN9+CN10) is closed, NG is displayed.

2.When (CN9+CN10) is open, there is no output status.

CN 10

COM

This pin refers to the NG signal connection negative end

CN 11

When the batch, work

or job sequence

completed, OKALL is

displayed.

1.When (CN11+CN12) is closed, OKALL is displayed.

2.When (CN11+CN12) is open, there is no output status.

CN 12

COM

This pin refers to the OKALL signal connection negative end

CN 13

Vdc

Positive DC voltage

terminal

This pin is to provide the external positive voltage.

CN 14

GND

Negati

ve DC voltage

terminal

This pin is to provide the external negative voltage.

※Remarks:

1. INPUT contact, if using non-isolating (wet contact) control, it needs to connect a 10K resistor in series on the line.

2. When the automatic machine is installed, it is recommended to install the signal line on the machine and then

connects to KL-WSCBSN.

When working with automatic control, pay attention to the above items to prevent equipment damage.

6. CONFIRM Mode

Code Description Remarks

C1 External GATE signal trigger once CONFIRM mode. External GATE signal trigger once

C2 External GAT E signal trigger twice CONFIRM mode. External GATE signal trigger twice

C3 When enable “Stop Mode AS” function, LCM screen will

display “C3” when OKALL.

panel key/external switch CONFIRM key

C4 When enable “Stop Mode AS” & “Gate Mode_Once”

function, LCM screen will display “C4” when OKALL.

External GATE signal trigger once + panel

key/external switch CONFIRM key

C5 When enable “Stop Mode AS” & “Gate Mode_Twice”

function, LCM screen will display “C5” when OKALL.

External GATE signal trigger twice + panel

key/external switch CONFIRM key

7. ERROR CODE Mode Status Description

Code Description Remarks

Voltage-drop protection When the voltage of the electric screw driver drops instantly, the action of

the electric screw driver is stopped, and the LCM displays this symbol,

representing that the screw driver is currently under low-voltage protection.

Over-temperature protection When the internal temperature of the electric screw driver is too high, the

action of the electric screw driver is stopped, and the LCM displays this

symbol, representing that the screw driver is currently under

over-temperature protection.

Rotation-jamming protection

When the startup of the electric screw driver motor is abnormal, the action of

the electric screw driver is stopped, and the LCM displays this symbol,

representing that the screw driver is currently under motor startup

abnormality protection.

E7 Direction push board abnormal When the electric screw driver motor is switched on, as the direction push

board is changed, the motor of the screw driver then stops action

immediately, and LCM displays this symbol.

E8 Brake signal abnormal When the electric screw driver brake signal detection is abnormal, the action

of the electric screw driver is stopped, and the LCM displays this symbol.

8. BARCODE Operating Instructions

1. Hardware Configuration Description

Connect the Barcode Reader to the USB port specified on the diagram.

2. Operating Functions Description

2.1 First, set the lock command on Program of WSCBSN

Enable to switch the program used for workpiece lock through the Barcode Reader

Use the KILEWS barcode to switch program among Group 1-9; there are 1-99

groups (CMD.P01-CMD.P99) of barcodes available in factory.

Description:

Stick the program barcode to be used (e.g., CMD.P01~CMD.P99) on the workpiece.

When the workpiece comes in, scan the barcode attached to the workpiece or pre-prepared

enable and the tool; and switch to the correct program.

2.2 Use Barcode Reader to release the AS Confirm command

When the lock of workpiece batch is completed and AS is

set, it can be released by

Barcode Reader.

Use KILEWS barcode format: CMD.C02 to release AS (okAll Stop) command

Description:

For the AS function already enabled on the WSCBSN. When AS occurs,

the screw driver will be locked and unable to use; operator can use the

Barcode Reader to scan the pre-prepared command barcode to release it to

facilitate the operation.

2.3 Use the Barcode Reader to release NS Confirm command

When the lock condition of workpiece is wrong, if NS is set, it can be released

by the Barcode Reader.

Use KILEWS barcode format: CMD.C02 to release NS (Nok Stop) command

Description:

For the NS function already enabled on the WSCBSN. When NS occurs,

the screw driver will be locked and unable to use; operator can use the

Barcode Reader to scan the pre-prepared command barcode to release it to

facilitate the operation.

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