KingKutter Rotary Mower Leitfaden

ROTARY MOWER
OPERATION AND PARTS
MANUAL
PO Box 1200
305 Commerce Drive
Winfield, Alabama 35594
Part No 999998 www.kingkutter.com


3
TO THE PURCHASER
This manual contains valuable information about your new
King Kutter Mower. It has been carefully prepared to give you
helpful suggestions for operating, adjusting, servicing and
ordering repair parts.
Keep this manual in a convenient place for quick and easy
reference. Study it carefully. You have purchased a depend-
able and sturdy mower, but only by proper care and operation
can you expect to receive the service and long life designed
and built into it.
Sometime in the future your mower may need new parts to
replace those that are worn or broken. If so, go to your dealer
and provide him with the model and part number.
Customer Information
Name______________________________________________
Purchased From ______________________________________
Date Purchased ______________________________________
Model No. ___________________________________________
Serial No. ___________________________________________

4
It is the purchaser and/or operator’s responsibility to….
zz
zz
zRead and understand the information contained in this
manual.
zz
zz
zOperate, lubricate, assemble and maintain the equip-
ment in accordance with all instructions and safety pro-
cedures in this manual.
zz
zz
zInspect the equipment and replace or repair any parts
that are damaged or worn which under continued opera-
tion would cause damage, wear to other parts, or cause
a safety hazard.
zz
zz
zReturn the equipment or parts to the authorized King
Kutter dealer, from where it was purchased, for service
or replacement of defective parts that are covered by
warranty. (The King Kutter Factory may inspect equip-
ment or parts before warranty claims are honored.)
zz
zz
zPayment of all costs incurred by the dealer for traveling
to or transporting the equipment for warranty inspec-
tion and or claims.

5
CONTENTS
ITEM PAGE
Safety ......................................................................... 6
Assembly Instructions ................................................ 8
Before Putting Into Service ...................................... 11
Safety Training ......................................................... 12
Operational Safety ................................................... 14
Transportation Safety ............................................... 16
Attaching To Tractor ................................................. 17
Sizing PTO ............................................................... 19
Operating Instructions.............................................. 20
Maintenance ............................................................. 22
Maintenance Safety ................................................. 23
Safety Decal's And Locations................................... 24
PTO Shaft Parts ....................................................... 29
Replacement Parts................................................... 32
PTO Shaft Cover Removal......................................37
Gearbox Parts .......................................................... 40
Warranty ................................................................... 46

6
SIGNAL WORDS:
The signal words DANGER, WARNING and CAUTION are used with the
safety messages in this manual and with each safety signs. They are
defined as follows:
DANGER: Indicates an immediate hazardous situation that, if not avoided,
could result in serious injury or death. This signal word is to be limited to the
most extreme situations typically for machine components that, for func-
tional purposes, cannot be guarded.
WARNING: Indicates a potentially hazardous situation that, if not avoided,
could result in serious injury or death, and includes hazards that are ex-
posed when guards are removed. It may also be used to alert against
unsafe practices.
CAUTION: Indicates a potentially hazardous situation that, if not avoided,
may result in minor or moderate injury. It may also be used to alert against
unsafe practices.
If you have any questions not answered in this manual or require additional copies
or the manual is damaged, please contact your dealer or King Kutter, Inc. P.O.
Box 1200 Winfield, AL 35594 (205) 487-3202 or www.kingkutter.com
READ AND FOLLOW THE INSTRUC-
TIONS IN THIS MANUAL AND ESPE-
CIALLY IN THE SAFETY SECTION. FAIL-
URE TO DO SO CAN RESULT IN SERI-
OUS INJURY OR DEATH.
TAKE NOTE! THIS SAFETY ALERT SYM-
BOL FOUND THROUGHOUT THIS
MANUAL IS USED TO CALL YOUR AT-
TENTION TO INSTRUCTIONS INVOLV-
ING YOUR PERSONAL SAFETY AND
THE SAFETY OF OTHERS.
SAFETY
THIS SYMBOL MEANS
ATTENTION!
BECOME ALERT!
YOUR SAFTEY IS INVOLVED

7
EQUIPMENT SAFETY GUIDELINES
zSafety of the operator and by standards is one of the main concerns in designing and
developing a mower. However, every year accidents occur which could have been
avoided by a few seconds of thought and a more careful approach to handling equip-
ment. You, the operator, can avoid many accidents by observing the following precau-
tions and insist those working with you, or for you, follow them.
zIn order to provide a better view, certain photographs or illustrations in this manual may
show an assembly with a safety shield removed. However, equipment should never be
operated in this condition. Keep all shields in place. If shield removal becomes neces-
sary for repairs, replace the shield prior to use.
zReplace any safety sign that is not readable or is missing. Location of such safety
signs is indicated in this manual.
zNever use alcoholic beverages or drugs that can hinder alertness or coordination while
operating this equipment. Consult your doctor about operating this machine while
taking prescription medications.
zz
zz
zUnder no circumstances should children under the age of 18 be allowed to work
with this equipment. Do not allow persons to operate or assemble this unit until
they have read this manual and have developed a thorough understanding of the
safety precautions and of how it works. Review the safety instructions with all users
annually.
zThis equipment is dangerous to children and persons unfamiliar with its operation. The
operator should be a responsible, properly trained and physically able person familiar
with farm machinery and trained in this equipment’s operations. If the elderly are
assisting with farm work, their physical limitations need to be recognized and accom-
modated.
zUse a tractor equipped with a Roll Over Protective System and seat belts. (ROPS)
zNever exceed the limits of a piece of machinery. If its ability to do a job, or to do so
safely, is in question- DON’T TRY IT.
zDo not modify the equipment in any way. Unauthorized modification could result in
serious injury or death and may impair the function and life of the equipment.
zIn addition to the design and the confirmation of this implement, including safety signs
and safety equipment, hazard control and accident prevention are dependent upon the
awareness, concern, prudence, and proper training of personnel involved in the opera-
tion, transport, maintenance, and storage of the machine. Refer also to safety mes-
sages and operation instruction in each of the appropriate sections of the tractor and
mower manuals. Pay close attention to the safety signs affixed to the tractor and the
rotary mower.

8
ROTARYMOWER ASSEMBLYINSTRUCTIONS
STEP 1
Place rotary mower on a flat, level surface. (See Figure A)
STEP 2
Remove the wired on PTO shaft, lift pins, and spacers. Loosen and re-
move the(4) bolts on the lift arm brackets, that secure the lift arm support
straps, lift arms, and lift arm braces from the shipping positions and set
aside. (See Figure B)
STEP 3
Install the right lift arm and lift arm support strap using (2) two short bolts
and (1) one lift pin. (See Figure C) Note: The lift arm support strap has
one hole punched larger than the other. The larger hole is to be used to
fasten with the lift pin. The lift arm & support straps should be fastened to
the outside of the lift arm bracket.
STEP 4
Loosen and remove the (2) nuts and washers for the A-frame tailwheel
section, leaving the bolts in place. (See Figure D)
STEP 5
Install both the right and left side lift arm braces by sliding them over the
(2) two A-frame tailwheel bolts that were loosened in step 4. Start the
nuts on the bolts, but at this time DO NOT TIGHTEN THEM. Allow the lift
arm braces to rotate forward and rest against the installed lift arm. (See
Figure E)
STEP 6
Install the long top mounting bolt by inserting it through the hole in the
left side lift arm brace, the lower of the (2) two holes in the left side lift
arm, the spacer, the lower of the (2) two holes in the top of the right side
lift arm (which should not be attached to the lift arm bracket at this time),
and finally through the right side lift arm brace. Install a washer and
start the nut on the bolt, but do not tighten it at this time. (See Figure
F,G & H) Note: You may have to move the assembly around to start the
nut & washer. If unable to get the nut and washer started a "C" clamp
may be necessary to compress the assembly to be able to start the nut
& washer. Install the swivel (U-Shaped piece) put mounting bolt through
upper hole in left lift arm, the spacer & swivel, (making sure the 1" block
on swivel is toward the front and rests against front side of the bottom
spacer), then through top hole of right lift arm, install a washer and start
the nut on the bolt, but do not tighten it at this time.

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STEP 7
Using the right side lift arm as a lever, pull to the outside of the lift arm
bracket and inset bolt through lift arm and lift arm bracket. (See Figure I) In-
stall washer and nut. Place the lift pin in the larger of the (2) holes on the lift arm
brace and loosley attach the lift arm. Finally insert bolt, nut and washer to lower
section of lift arm support strap to lift arm bracket. (See Figure J)
STEP 8
Tighten all nuts and bolts.
Figure A Figure B
Figure C Figure D

Figure E Figure F
Figure G Figure H
Figure I
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