Klimawent UFO-A-5000 Bedienungsanleitung

24.05.2019 Filtering unit UFO-A-5000

Use and Maintenance Manual

Filtering unit

UFO-A-5000


 Filtering unit UFO-A-5000 24.05.2019 
 
 Contents: 
 
Introductory Remarks......................................................................... 3 
Application ......................................................................................... 4 
Reservations of Producer .................................................................... 4 
Technical Data.................................................................................... 4 
Structure and Function....................................................................... 6 
Assembly and Start-up ........................................................................ 9 
Operational Use .................................................................................. 12 
Troubleshooting Guide........................................................................ 27 
Maintenance ....................................................................................... 27 
Occupational Health and Safety .......................................................... 29 
Transport and Storage ........................................................................ 29 
Terms of warranty .............................................................................. 29 
Sample of the Declaration of Conformity ............................................ 30

24.05.2019 Filtering unit UFO-A-5000

1. Introductory Remarks

The purpose of the present User’s Manual is to supply User with directions within the range of

application, installation, start-up and the operational use of the UFO-A-5000 filtering unit.

Installing, start up and operational use are exclusively admissible after getting acquain-

ted with the contents of the Use and Maintenance Manual.

With regard to the continuity of work carried on improvement of our products, we reserve for our-

selves the revision possibility of the draft and technological changes improving their functional

features and safety.

The construction of the UFO-A-5000 filtering unit meets the requirements of the current state

of technology as well as the safety and health assurances included in:



2006/42/EC Machinery Directive of the European Parliament and of the Council of 17 May,

2006 on machinery –amending the 95/16/EC (recast) /Journal of Laws EC L157 of 09.06.2006, page 24/



2014/35/EC Directive of the European Parliament and of the Council of 26 February, 2014

on the harmonisation of the laws of the Member States relating to the making available on the

market of electrical equipment designed for use within certain voltage limits.

/Journal of Laws EC L96 of 29.03.2014/

The appliance meets the requirements included in:



2009/125/EC (ErP) Directive of the European Parliament and of the Council of October 21th,

2009 establishing a framework for the setting of ecodesign requirements for energy-related

products /Journal of Laws L285 of 31.10.2009/



327/2011 (EU) Commission Regulation of March 30th, 2011 on implementing the 2009/125

/EC Directive of the European Parliament and of the Council with regard to ecodesign requi-

rements for fans driven by motors with an electric input power between

125W and 500 kW /Journal of Laws L90 of 06.04.2011/

The device has been constructed and produced on the basis of following harmonized standards:



EN ISO-12100:2012

–

“Safety of machinery –Basic concepts, general principles

for design. Risk assessment and risk reduction”.



EN 60204-1:2018-12

–

“Safety of machinery –Electrical equipment of machines.

Part 1: General requirements”.



EN ISO 13857:2010

–

“Safety of machinery –Safe distances to prevent hazard

zones being reached by upper and lower limbs”.



EN 60529:2003/A2:2014-07

–

“Degrees of protection provided by enclosures (IP Code)”



EN 61439-1:2011

–

“Low-voltage switchgear and controlgear assemblies

–Part 1: General resolutions”.

Filtering unit UFO-A-5000 24.05.2019

2. Application

UFO-A-5000 filtering unit is manufactured in two versions UFO-A-5000 RH with the air outlet

on the right side and UFO-A-5000 LH with the air outlet on the left.The device is designed for

cleaning the air from the impurities arising during manufacturing processes. The appliance is

used for removal of dry dust particles (without aggressive compounds or impurities creating

explosive hazard)arising during welding, grinding of non-sparking materials, gas- or plasma

metal cutting or during other dust-generating processes in following industries as chemical

pharmaceutical, plastic-, food production and in other lines.

The device is equipped with cartridge filters with polyester fabric, capturing the dust particles

at the outer surface of the filter. The filter regeneration system shakes cyclically the impurities

from the filter surface (by means of compressed air). The maximum admissible temperature

of the conveyed air is 60ºC

3. Reservations of Producer

Manufacturer accepts no liability for any damages in case of occurrence of one of the

below mentioned causes:

Improper installing that is in contradiction with the present Use and Maintenance Manual.

Incorrect connection to the power supply (energising) or to the external compressed air in-

stallation.

Operational use that is in contradiction with the present Use and Maintenance Manual or

with the valid regulations.

Installing of any additional elements that are not belonging to the original device structure

or accessory set.

Structural changes or modification of the appliance, carried out on one’s own or use of not

original spare parts, not purchased at the manufacturer’s.

Situations where the rules of technical supervisions and maintenance are not observed,

according to the present Use and Maintenance Manual.

Forwarding the air containing viscous and aggressive contamination, as this would cause

damage of filters, or conveying the air of temperature higher than 60ºC.

In the course of operational use, pay attention that any ignition sources, i.e. glowing

cigarette butts / embers must not get into the filtering chamber.

4. Technical Data

Table No.1

Type

Maximum

volume

flow

Maximum

vacuum

Motor

rate

Supply

voltage

Quantity

of the

cartridge

filters

Acoustic

pressure

level

Consum-

ption of the

compressed

air

Weight

[m³/h]

[Pa]

[kW]

[V/Hz]

[pcs]

[dB(A)]

[Nm³/h]

[kg]

UFO-A-5000 RH

6300

4100

5,5

3x400/50

2,8

610

UFO-A-5000 LH

Cartridge filters:

quantity

–2 pcs

diameter

–Ø380 mm

height

–660 mm

24.05.2019 Filtering unit UFO-A-5000

Remarks:



inlet diameter: Ø500 mm



required pressure of the compressed air: minimum 0,6 MPa



capacity of the waste container: 72 dm3



connection to the compressed air –diameter Ø12 mm (quick-connector)

Fig. No.1 –Flow chart

Table No.2 –Replaceable parts –Cartridge filter –2 pieces

Type

Weight

[kg]

Filtration efficiency

[%]

Remarks

PN206638U

4,2

99,9

Replacement frequency:

1 up to 2 years.

Filtering unit UFO-A-5000 24.05.2019

Fig. No.2 –Additional element –Fan cover OW-UFO-A-5000 –fan cover to be installed

on the device

5. Structure and Function

UFO-A-5000 filtering unit is constructed of subsequent operational assemblies:



Fan in a sound-absorbing housing



Filtration chamber –as a middle part of the device, contains two cartridge filters. The cham-

ber housing is equipped with an inspection door for filter replacement. Outside the chamber

is located a switchgear to control the electromagnetic valves and for the fan function, (as des-

cribed in details in Section 7).

In the filtration chamber is formed a separate regeneration chamber, where are introduced

outlets of the filters and Venturi orifices. There are two hatches for maintenance and inspec-

tion (of the compressed air installation). Outside the filtering chamber housing is installed the

compressed air system, consisting of:

–

Compressed air tank –designed for operational pressure not exceeding 0,8 MPa. The con-

tainer meets the requirements of the European Union Directive 2009/105/EC and the Guide-

line of the Minister of Economy of the December 23, 2005 (Journal of Laws 2005 No.259 Pos.

2171).

–

One electromagnetic valve of diameter 1,5” – to regenerate the cartridge filters.

24.05.2019 Filtering unit UFO-A-5000



Supporting structure with the hopper chamber –under the hopper chamber is located a con-

tainer for dust (capacity 72 dm3).



As additional equipment, (upon separate order) the device can be equipped with a fan cover,

installed on the device (see Fig. No.2).



Filtering units with a free (not plugged) outlet should be equipped with an air guide KP-UFO-A-5.

Fig. No.3a –UFO-A-5000 RH (with the air inlet on the right side) –dimensions

Filtering unit UFO-A-5000 24.05.2019

Fig. No.3b –UFO-A-5000 LH (with the air inlet on the left side) –dimensions

24.05.2019 Filtering unit UFO-A-5000

Fig. No.4 –UFO-A-5000 RH and LH –Structure and dimensions

UFO-A-5000 is delivered without silencers at the air inlet. As standard, at the outlet, the fil-

tering unit is equipped with a square silencer set and two sound absorbing elbows, (as il-

lustrated in Fig. No.4).

The system of automatic filters regeneration should be supplied from the external compres-

sed air installation of pressure 0,6±0,8 MPa.

Switchgear –to operate the fan, and (depending on the time programme) controls the elec-

tromagnetic valves. It is delivered along with the device.

On one of the rear legs, there is fastened a clamp to connect the UFO-A-5000 with the local

equilibrating profile.

6. Assembly and Start-up

6.1 Assembly description

UFO-A filtering unit is designed for installing inside the rooms (indoor application). In case

of outdoor application, it is important to apply the fan cover (see Fig. No.2 –Additional ele-

ment).

Before installing in the site of operation, first check whether the filtering unit is complete and

if its elements are not damaged, without indents, etc. The filtering unit is delivered in two as-

semblies, so while installing use lifting devices. All these steps should be carried out by a

specialist assembly team.

First, put the supporting structure with hopper chamber and the filtration chamber on the floor.

The supporting frame must be levelled and its legs fastened firmly to the floor.

Having installed the first assembly, put the fan assembly (in the sound absorbing chamber

with the square silencer) on the filtration chamber.

Filtering unit UFO-A-5000 24.05.2019

As these assemblies of large dimensions, handle with care while they are installed.

In the upper part of the fan chamber are located handles for lifting during the transport and

installing.

After the chamber of filters and the supporting frame with hopper chamber are put together,

it is important to seal them up with “silicone” (i.e. their contact surface) and screw tight with

bolts. The bolts, screws and “silicone” are delivered by the manufacturer along with the de-

vice. Having assembled those elements, connect them by means of an equilibrating cable.

Compressed air tank and electromagnetic valves are delivered to the customer in an assem-

bled state. Having installed the filtering unit, connect it to the external compressed air instal-

lation 0,60,8 MPa. The compressed air should be without oil contamination and free of humi-

dity.

The coupling should be equipped with a cut off valve, air filter and a dewaterer. Those

elements are not delivered along with the device. Diameter of the compressed air coupling

is Ø12 (quick-connector).

Connection to the power supply system has to be carried out by an au-

thorized person with electrical qualifications and strictly according to the enclosed Con-

nection Diagram –Fig. No.5.

Having executed the connections, check the rotation sense of the fan impeller by exami-

ning the rotations of the cooling rotor of the motor –it must be according to the arrow on

the housing. In case of inconsistency, swap the two phases in the supply system. This ought

to be carried out, exclusively after the device is disconnected from the power supply system.

To load or replace the cartridge filters, open the front door (of the chamber of filters).

Prior to opening the chamber door, disconnect the power supply system!

Subsequently, unscrew (release) the screw locks (4 pieces) –to such a swing extent that the

locks can be bent fully aside and User can open the door widely to the right angle.

Insert the subsequent filter cartridges onto the slide-guides and push them to the wall of the

electro-valve chamber. Finally secure the filters with a bar and screw knobs. Close the door

accurately and tighten up the screw locks of the door.

Having replaced the filters, restore the power supply.

Before the operation use, the filtering unit must be fastened firmly to the floor. The device is

designed for:

●

operation with a system consisting of several local exhausts, for example extraction arms

connected to the main ducting, joining them to the inlet fitting pieces,

●

general ventilation connected with air filtration, for example for work in a system push-pull.

After the device is switched on, the automation control system provides continuous work of

the fan and automatic regeneration of the filters by cyclical impulses of compressed air. The

cartridge filter ought to be replaced for new, after approximately 1÷2 years of use.

CAUTION:

The device application for plasma cutting –the real efficiency of the device will be twice

lower then the nominal value. For example: UFO-A-10000 of nominal flow 10000 m3/h, its

real volume flow during plasma cutting will be 5000 m3/h –that provides extraction for

one table segment of dimensions 2100 x 500 mm.

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