KNF SIMDOS 10 Bedienungsanleitung

Before operating the pump and the accessories, please read the operating instructions and pay attention to the

safety precautions.

LAB

SIMDOS®10

FEM1.10_ _.18_ _2

OPERATING INSTRUCTIONS

DIAPHRAGM METERING

PUMP

KNF Flodos AG

Wassermatte 2

6210 Sursee, Switzerland

Tel +41 (0)41 925 00 25

Fax +41 (0)41 925 00 35

www.knf.com

Operating instructions SIMDOS10 EN Contents

KNF Flodos BA_SIMDOS10_EN_05_167721.docx

Translation of original operating instructions, English 3

Contents Page

General points ..................................................................................5

1.1 Information on the instructions 5

1.2 Warnings 6

1.3 Symbols 7

1.4 Disclaimer of liability 8

1.5 Manufacturer's address 8

1.6 Year of manufacture 8

1.7 Other applicable documents 8

1.8 Copyright 8

1.9 Warranty conditions 8

Safety.................................................................................................9

2.1 Intended use 9

2.2 Reasonably foreseeable misuse 9

2.3 Owner's responsibility 10

2.4 Personnel requirements 10

2.5 Product-specific dangers 11

2.6 Personal protective equipment 12

2.7 Safety equipment 12

2.8 Environmental protection considerations 13

2.9 Danger areas 13

2.10 Declaration of conformity 13

Technical data.................................................................................14

3.1 Items included in delivery 14

3.2 Storage conditions 14

3.3 Pump head materials 14

3.4 Product key 15

3.5 Dimensions 16

3.6 Installation location requirements 17

3.7 Electrical connections and performance data 17

3.8 Remote control (RC version only) 18

3.9 Remote control via RS 232 (RC Plus version only) 18

3.10 Flow rates 19

3.11 Other parameters 19

3.12 Hydraulic connections 19

3.13 Transferred medium 20

3.14 Accuracy/ reproducibility 21

Assembly and function..................................................................22

4.1 Metering pump structure 22

4.2 Operating principle 22

4.3 Valves 23

4.4 Pump diaphragm 25

4.5 Pump head 25

4.6 Operating controls 25

4.7 Operating modes 29

Shipment .........................................................................................30

5.1 Checking delivery 30

5.2 Registering a complaint 30

5.3 Arranging for return 30

Installation and initial start-up ......................................................31

6.1 Safety 31

6.2 Installation 32

6.3 System setup 36

6.4 Initial start-up 38

Contents Operating instructions SIMDOS10 EN

KNF Flodos BA_SIMDOS10_EN_05_167721.docx

4 Translation of original operating instructions, English

Operation.........................................................................................39

7.1 Safety 39

7.2 Switching pump on / off 40

7.3 Entering settings 41

7.4 Setting the operating mode 42

7.5 Priming the pump 43

7.6 Starting the pump 43

7.7 Interrupting a transferring operation 43

7.8 Stopping the transferring operation 44

7.9 Transferring fluid 45

7.10 Setting metering operation 45

7.11 Setting the fluid type 46

7.12 To calibrate the pump 47

7.13 Cycle metering mode 48

7.14 Setting the system 48

7.15 Back to main menu 48

7.16 Select language setting 49

7.17 Activate autostart 49

7.18 Set contrast 49

7.19 Resetting the pump (Reset) 50

7.20 Shutting down the pump in an emergency 50

Cleaning and maintenance............................................................51

8.1 Safety 51

8.2 Cleaning the pump 52

8.3 Maintenance plan 53

8.4 Cleaning / replacing valve plates and pump diaphragm 54

8.5 Checking that pump is leak-tight 60

RC version (remote control)..........................................................61

9.1 Remote control analog input 62

9.2 Digital input 1, Start / Stop 64

9.3 Digital input 2 Reset / Prime / Foot Switch 66

9.4 Digital output 68

RC Plus version (serial communication) .....................................69

Shutdown ........................................................................................70

11.1 Safety 70

Troubleshooting .............................................................................71

12.1 Safety 71

12.2 Displaying of error messages 71

12.3 Rectifying transfer problems 72

Spare parts and accessories.........................................................73

13.1 Spare parts 73

13.2 Hoses 73

13.3 Connection nipple 73

13.4 Pressure control valve 73

13.5 Liquid pulsation damper 74

13.6 Filter 74

13.7 Foot switch 74

13.8 Fastening material 74

Decontamination declaration........................................................75

Operating instructions SIMDOS10 EN General points

KNF Flodos BA_SIMDOS10_EN_05_167721.docx

Translation of original operating instructions, English 5

General points

1.1 Information on the instructions

The operating instructions contain important notes on how to use

the pump. In order to ensure safe working and proper functioning it

is essential to observe all the specified safety precautions.

These operating instructions are part of the product, and must be

stored in its immediate vicinity in a location accessible to personnel

at all times.

These operating instructions are part of the product, and must be

passed on to the next owner if the device is resold.

Customer-specific project pumps (pump models which begin with

"PL" or "PML") may differ from the operating instructions, in which

case the agreed specification is also applicable. It is listed with the

other applicable documents.

Illustrations in these operating instructions may be to scale, but do

not have be.

The illustrations may differ slightly from the actual product.

Contents

Storage location

Passing on

Project pumps

Illustrations in the instructions

General points Operating instructions SIMDOS10 EN

KNF Flodos BA_SIMDOS10_EN_05_167721.docx

6 Translation of original operating instructions, English

1.2 Warnings

Warnings in the operating instructions are identified with the dan-

ger symbol, keywords and colours. These provide an indication of

the extent of the danger.

DANGER

Indicates a dangerous situation which may lead directly to death

or serious injury if it is not avoided.

WARNING

Indicates a dangerous situation which may lead to death or seri-

ous injury if it is not avoided.

CAUTION

Indicates a dangerous situation which may lead to moderate or

minor injuries if it is not avoided.

NOTE

Indicates a situation which may cause damage to property if it is

not avoided.

Operating instructions SIMDOS10 EN General points

KNF Flodos BA_SIMDOS10_EN_05_167721.docx

Translation of original operating instructions, English 7

1.3 Symbols

The following symbols appear in the operating instructions, on

labels on the device, and on its packaging:

WARNING

Danger of injuries and property damage caused by illegible

labels

The labelling on the device may become illegible with time.

➢Maintain labels on the device in a legible condition.

➢Replace any illegible labels.

The following symbols in the operating instructions and on the

device and its packaging indicate environmental protection consid-

erations:

Recycling

Not to be disposed of in household waste

The following symbols in safety precautions and on the device

indicate the nature of the danger:

General danger symbol

Further details of the nature of the danger are provided in the

warning highlighted by this symbol.

Electrical danger

Danger of caustic burns or burns

Danger of automatic start-up

This symbol calls for disconnection from the mains.

General points Operating instructions SIMDOS10 EN

KNF Flodos BA_SIMDOS10_EN_05_167721.docx

8 Translation of original operating instructions, English

1.4 Disclaimer of liability

In preparing the contents of these operating instructions, account

has been taken of applicable regulations.

The manufacturer can accept no liability for any damage or mal-

functions caused by failure to follow the operating instructions.

The manufacturer can accept no liability for any damage or mal-

functions caused by modification or conversion of the device or

improper handling.

The manufacturer can accept no liability for any damage or mal-

functions caused by the use of non-approved spare parts and

accessories.

1.5 Manufacturer's address

KNF FLODOS AG

Wassermatte 2

6210 Sursee, Switzerland

Tel +41 (0)41 925 00 25

Fax+41 (0)41 925 00 35

www.knf.com

1.6 Year of manufacture

The year of manufacture is shown on the device's type plate.

1.7 Other applicable documents

The documents listed must also be taken into consideration.

▪Chemical resistance list (www.knf.com/downloads)

▪Sales documents

▪General Trade Conditions

1.8 Copyright

The information, texts and illustrations in these operating instruc-

tions are protected by copyright. The contents of these operating

instructions must not be copied, translated or passed to third

parties without the written consent of the manufacturer.

1.9 Warranty conditions

The applicable warranty conditions are set out in the General

Terms and Conditions of Business and the sales documents.

The warranty does not cover the following:

▪Malfunctions caused by particles/fibres in the valve system

▪Sticking of the valve system as a result of inadequate

flushing

Operating instructions SIMDOS10 EN Safety

KNF Flodos BA_SIMDOS10_EN_05_167721.docx

Translation of original operating instructions, English 9

Safety

2.1 Intended use

This pump is intended exclusively for use as follows:

▪Transferring and metering liquids.

▪Temporary operation in laboratories for research purposes.

▪Operation in accordance with the operating parameters

specified in the technical data (see Chapter 3) and other

applicable documents.

▪Transferring media which meet the requirements in the

technical data and other applicable documents.

▪Operation when fully assembled.

▪Upright operation on a firm table top.

2.2 Reasonably foreseeable misuse

The pump must not be

▪operated in an explosive atmosphere.

▪used to transfer explosive media.

▪used to transfer media with a flashpoint of less than 40 °C

▪used to transfer foodstuffs or pharmacological products.

Additional certifications are required for this purpose.

▪used to transfer liquid bromine.

▪used to transfer media whose compatibility with the pump

head, valves and seals has not been demonstrated.

▪used to transfer media containing solids with a particle size

exceeding 70 µm.

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