Kohler 275547 Bedienungsanleitung

INSTRUCTIONS

T T --- 7 2 7

7/90

Throttle Repair Kits --- 275547, 275548, 275549, 275550

for 20---180 ROZJ Generator Sets

Standby Generator Sets

The throttle repair kits replace the governor

throttle spring with a linkage or bracket which

holds the governor throttle lever in the

full---open position. (See Service Bulletin 496.)

Observe the following safety precautions during

kit installation. Reference the appropriate

installation drawing to identify and assemble

components.

WARNING

Accidental starting can cause death or serious

personal injury. Turn Generator Master Switch

to OFF position, disconnect power to battery

charger, and remove battery cables (remove

negative lead first and reconnect it last) to

disable generator set before working on any

equipment connected to generator. The

generator set can be started by automatic

transfer switch or remote start/stop switch

unless these precautions are followed.

WARNING

Exposed moving parts can cause severe injury.

Keep hands, feet, hair, and clothing away from

belts and pulleys when unit is running. Replace

guards, covers, and screens before operating

generator set.

CAUTION

Hot parts can cause personal injury.

Do not touch hot engine parts. An engine gets

hot while running and exhaust system

components get extremely hot.

NOTE

Do not adjust governor fast idle adjusting screw

during kit installation. Changingposition offast

idle screw will affect engine speed and require

that the governor be adjusted.

INSTALLATION

1. Disconnect engine battery cables (negative

lead first) to disable generator set.

2. Disconnect spring from governor throttle

lever and spring bracket. Discard spring.

3.1 20---100ROZJ Models

a. Remove hardware securingspring bracket to

engine block. Remove and discard spring

bracket. Reference the appropriate

installation drawing in Figure 1 or Figure 2

to determine what hardware should be

retained for installation of new bracket.

b. Attach mounting bracket to engine block

with screws, washers and spacers (if used ---

see parts list). Torque to 28 ft. lbs. (40 Nm).

c. Assemble rod and ball joint linkage as shown

in installation drawing. Attach linkage to

governor throttle lever with hardware

indicated in Figure 1 or Figure 2. Do not

connect linkage to mounting bracket until

next step.

d. To correctly set throttle rod length, rotate

throttle lever clockwise until lever stops

against the fast idle adjusting screw. Rotate

throttle lever an additional 10 degrees

clockwise then attach ball joint on free end

of rod to mounting bracket. When properly

adjusted, the spring on the throttle lever will

be slightly extended. See Figure 3.

3.2 125---180ROZJ Models

a. Remove hardware securing throttle lever to

governor shaft. Remove and discard throttle

lever and mounting screws.

b. Attach throttle bracket (275546) to governor

shaft with screws and washers as shown in

Figures 4 and 5. Torque to 28 ft. lbs. (40 Nm).

When installed, the throttle bracket should

contact the governor stop screw to hold the

throttle in the full---open position against the

idle speed adjusting screw. DO NOT

CHANGE POSITION OF IDLE SPEED

ADJUSTING SCREW.

4. Reconnect generator starting battery,

negative lead last.

5. Start generator set. Using a tachometer or

frequency meter on controller (if equipped),

check engine full load speed. Engine speed

should be 1800 rpm at 60 Hz and 1500 at 50

Hz operation. If engine speed is incorrect,

refer to the generator service manual for

governor adjustment procedure.

Kit No. 275548 50---60ROZJ

Kit No. 275547 20---40ROZJ

Figure 1. Throttle Repair Kits for 20---60ROZJ

Figure 2. Throttle Repair Kit 275549 for 80---100ROZJ

Description Qty. Kit 275547 Kit 275548 Kit 275549 Kit 275550

(20---40ROZJ) (50---60ROZJ) (80---100ROZJ) (125---180ROZJ)

N u t , l o c k 1 / 4 2 X --- 1 0 1 --- 7 X --- 1 0 1 --- 7 X --- 1 0 1 --- 7

Spacer 13/32 x 3/4 x 1---1/2 2 X---400--- 5 X---400--- 181

S c r e w , H . C . 3 / 8 --- 1 6 x 2 --- 3 / 4 2 X --- 6 2 3 8 --- 9 X --- 6 2 3 8 --- 8

N u t , h e x 1 / 4 --- 2 8 2 X --- 8 1 --- 2 X --- 8 1 --- 2 X --- 8 1 --- 2

Stud 1 253424 253424 253424

Ball joint 2 271097 271097 271097

Mounting bracket 1 275543 275526 276521 275546

Washer, lock 1/4 2 X --- 2 0 --- 1

Screw,H.C.M6x1x16 2 X---6049---2

PARTS LISTING

Figure 3. Throttle Repair Kit Installed --- Typical (20---100ROZJ)

276521

X --- 6 2 3 8 --- 8 ( 2 )

X --- 4 0 0 --- 1 8 1 ( 2 )

Figure 4. Throttle Repair Kit 275550 for 125---180ROZJ

Figure 5. Throttle Repair Kit Installed (125---180ROZJ)

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