Krone KW 5.50 / 4 x 7 T Bedienungsanleitung

Rotary tedder

KW 5.50 / 4 x 7 T

Operating instructions No. 770-0 USA

(from machine no. 523 800)

Foreword

Dear Customer!

On buying the Rotary tedder you have selected a

quality product from KRONE.

We are grateful for the belief you have invested in us as

a result of buying this machine.

It is important to read the operating instructions very

carefully before you start operating the machine so that

the Rotary tedder may be used to its maximum

capacity.

The contents of this manual are laid out in such a way

that you should be able to perform any task by following

the instructions step by step. It contains extensive

notes and information about maintenance, about how to

use the machine safely, about secure working

methods, special precautionary measures and the

accessories which are available. It is essential,

important and useful for the operational safety, reliability

and durability of the Rotary tedder, that these notes and

information are adhered to.

Please note:

Always keep this instruction manual behind the

passenger seat in the driver’s cabin as it is an integral

part of your machine.

Only operate this machine after you have been trained

to do so and according to these instructions.

It is essential to observe the safety instructions!

It is also necessary to observe the relevant accident

prevention regulations and other generally recognised

regulations concerning safety

occupational health and

road traffic.

All information, illustrations and technical details in this

instruction manual are the latest and most up to date at

the time of going to press.

It is within our rights to modify the design at any time

and without having to give reasons. Should you for any

reason not be able to use this instruction manual either

wholly or partially, it is possible to get a replacement

instruction manual for your machine by quoting the

number supplied overleaf.

We hope that you will be satisfied with your KRONE

machine.

Machine factory Bernard Krone GmbH

Spelle

Foreword

Contents

1 General................................................................................................ I -1

1.1 Intended Use ............................................................................................................. I -1

1.2 Technical Data .......................................................................................................... I -1

1.2.1 Manufacturer's Address ............................................................................................. I -1

1.2.2 Certification .............................................................................................................. I -1

1.2.3 Identification .............................................................................................................. I -1

1.2.4 Data Required for Questions and Orders ................................................................... I -1

1.2.5 Operation in Accordance with Specifications ............................................................. I -2

1.2.6 Technical Data .......................................................................................................... I -2

2 Safety.................................................................................................. II -1

2.1 Identifying Safety Instructions in the Operating Manual .............................................. II -1

2.2 Safety Instructions and Accident Prevent Regulations ............................................... II -1

2.2.1 Personnel Qualification and Training......................................................................... II -1

2.2.2 Failure to Follow the Safety Instructions .................................................................... II -1

2.2.3 Working in a Safety Conscious Manner .................................................................... II -1

2.2.4 Safety Instructions and Accident Prevention Regulations........................................... II -2

2.2.5 Attached Equipment ................................................................................................. II -3

2.2.6 Power Take-Off Operation ........................................................................................ II -3

2.2.7 Hydraulic System ..................................................................................................... II -3

2.2.8 Tyres ........................................................................................................................ II -4

2.2.9 Maintenance ............................................................................................................ II -4

2.2.10 Unauthorized Modification and Manufacture of Replacement Parts ........................... II -4

2.2.11 Prohibited Modes of Operation ................................................................................ II -4

2.3 Introduction ............................................................................................................... II -5

2.3.1 Location of Safety Decals on the Machine ................................................................ II -5

2.3.2 Position of the general information labels on the machine ......................................... II -8

3. Preparations for use ....................................................................... III -1

3.1 Special safety instructions ....................................................................................... III -1

3.2 Attaching the rotary tedder to the tractor .................................................................. III -1

3.3 PTO shaft ................................................................................................................ III -2

3.3.1 Adapting the PTO Shaft ........................................................................................... III -2

3.3.2 Mounting the PTO shaft on the rotary tedder ............................................................ III -2

3.4 Hydraulic ................................................................................................................. III -3

3.4.1 Special safety instructions ....................................................................................... III -3

3.4.2 Jack Stand .............................................................................................................. III -4

3.5 Transport locking device .......................................................................................... III -4

3.6 Converting from transport to working position .......................................................... III -5

3.7 Converting from working to transport position .......................................................... III -5

3.8 Removing from the tractor ....................................................................................... III -6

4 Settings ............................................................................................ IV -1

4.1 Special safety instructions ...................................................................................... IV -1

4.2 Spreading angle setting.......................................................................................... IV -1

4.3 Setting the working depth ....................................................................................... IV -2

4.4 Drive rpms ............................................................................................................. IV -2

4.5 Angling device for clearing field boundaries............................................................ IV -3

4.6 Tine adjustment ...................................................................................................... IV -3

5 Care and maintenance.................................................................... V -1

5.1 Special safety instructions ....................................................................................... V -1

5.2 General ................................................................................................................... V -1

5.3 Gearbox .................................................................................................................. V -2

5.5 Lubrication points on the rotary tedders ................................................................... V -2

5.4 Tyres ....................................................................................................................... V -2

6. Winter Storage ................................................................................ VI -1

7. Start-up after winter storage ........................................................ VII -1

7.1 Special safety notes ...............................................................................................VII -1

7.2 General .................................................................................................................. VII -1

8 Special accessories ..................................................................... VIII -1

8.1 Additional tine loss safety mechanism ................................................................... VIII -1

I - 1

General

This operating manual contains basic instructions to

follow for assembly, operation and maintenance.

For this reason, these operating instructions must be

read by operating personnel before commissioning and

use, and need to be available for easy reference.

Follow both the general safety instructions contained in

the section on safety and the specific safety

instructions contained in the other sections.

1.2.3 Identification

The entire identification plate

represents a legal document and

should not be altered or rendered

illegible!

1.2.4 Data Required for Questions and

Orders

When making questions concerning the machine or

ordering replacement parts, be sure to provide type

designation, vehicle ID number and year of

manufacture.

We recommend that these details be entered in the

above boxes so that they are readily available.

Genuine replacement parts and

accessories authorized by the

manufacturer help ensure safety.

Use of other parts may void liability

for damage which results.

The machine data are listed on an identification plate

(1).

1 General

Declaration of Conformity (The requirements of EC

Machine Directive 89/392/EEC; 3. amending directive

from 22.7.93 have been fulfilled.)

See reverse side of title page

1.2.2 Certification

Maschinenfabrik Bernard Krone GmbH

Heinrich-Krone-Straße 10

D-48480 Spelle (Germany)

Telephone: (49) 59 77/935-0

Fax: (49) 59 77/935-339

E-mail:[email protected]

1.2.1 Manufacturer's Address

1.2 Technical Data

The rotary tedder is used to tedding and swath cut hay.

1.1 Intended Use

KW000003

.-GermanyW

Made in

Maschinenfabrik Bernard Krone GmbH

Heinrich-Krone-Straße 10, D 48480 Spelle

Jahr

Année

Masch. Nr

No. de série

Type

Year

Type

Vehicle ID No.

I - 2

General

1.2.6 Technical Data

1.2.5 Operation in Accordance with

Specifications

The rotary tedder is designed solely for normal

agricultural use (operation in accordance with

specifications).

Any use of the machine for other purposes is deemed to

be not in accordance with specifications. The

manufacturer bears no responsibility for any resulting

damage; such use is entirely at the operator´s risk.

Use in accordance with specifications also includes

adherence to the operating, maintenance and service

instructions prescribed by the manufacturer.

Type KW 5.50/4x7 T

Working width [mm] 5500

Number of swather discs 4

Tine arms per swather disc 7

Surface covered [appr. ha/hr] 5,5

Width in transport position [mm] 2930

Height in transport position [mm] 2800

Power consumption [KW/PS] ab 18 / 25

Max. allowable hydraulic pressure 200 bar

Pto shaft speed [max. rpm] 540

Weight [kg] 560

Equivalent continuous sound pressure level under 70 d B(A)

Tyres 16/6.50 x 8

Tyre pressure 1,5 / 2,0

Draw bar Standard equipment

Edge spreading mechansim [mech.] Standard equipment

Spreading angle adjustment 15° - 19°

Additional tine loss protection Special accessory

Lubricant quantities and lubricant types for the gearbox

The main gearbox of the rotary tedder has a permanent grease lubrication and operates without any

maintenance.

II - 1

Safety

2 Safety

2.1 Identifying Safety Instructions

in the Operating Manual

The safety instructions contained in this manual which

could result in personal injury if not followed are

identified by the general danger sign:

safety sign in accordance with DIN 4844 - W9

General function instructions are indicated as follows:

2.2 Safety Instructions and

Accident Prevent Regulations

2.2.1 Personnel Qualification and Trai-

ning

Persons who use, service or repair the rotary tedder

must be trained in its use and instructed as to the risks

connected with its operation. The operator must define

spheres of responsibility and monitoring of personnel.

Should personnel lack the required know-ledge they

must receive the required training and instruction. The

operator must ensure that the contents of this operating

manual have been fully understood by personnel.

Repair work not described in this operating manual

should be completed by authorised service centres

only.

2.2.2 Failure to Follow the Safety

Instructions

Failure to follow the safety instructions could result in

personal injury and environmental hazards as well as

damage to the machine. Failure to follow the safety

instructions could result in the forfeiture of any claims

for damages.

Failure to follow the safety instructions could result, for

example, in the following hazards:

– risk to persons by failure to secure the working area

– breakdown of important machine functions

– failure of prescribed methods for repair and

maintenance

– risk to persons due to mechanical and chemical

effects

– damage to the environment due to leaking hydraulic

oil

2.2.3 Working in a Safety Conscious

Manner

Follow the safety instructions included in this operating

manual, existing accident prevention rules and any

internal work, operating and safety rules set out by the

operator.

The safety and accident prevention regulations of the

responsible professional associations are binding.

The safety instructions provided by the vehicle manu-

facturer should also be observed.

Instructions which are attached to the machine need to

be followed and kept fully legible.

II - 2

Safety

Observe the applicable traffic laws when using public

roads (for example, in Germany, the Road Traffic Type

Approval Law and Road Traffic Law).

2.2.4 Safety Instructions and Accident

Prevention Regulations

1. Please follow all generally applicable safety and

accident prevention regulations in addition to the

safety instructions contained in this manual!

2. The attached warning and safety signs provide

important information for safe operation. Pay

attention to these for your own safety!

3. When using public roads, make sure to observe

the applicable traffic regulations!

4. Make sure that you are familiar with all equipment

and controls as well as their functions before

you begin working with the machine. It is too

late to learn this when you are operating the

machine!

5. The user should wear tight fitting clothes. Avoid

wearing loose or baggy clothing.

6. Keep the machine clean to prevent the danger of

fire!

7. Before starting or moving the machine, make

certain that nobody is in the vicinity of the

machine! (Watch for children!) Make sure that you

have a clear view!

8. Carrying passengers during operation and

transport on the working implement is not

permitted.

9. Attach implements correctly! Attach and secure

implements to specified devices only!

10. When attaching or removing implements, place the

supporting devices in the correct positions!

11. Use extreme caution when attaching or detaching

implements onto or from the tractor!

12. Always attach ballast weights properly to the fixing

points provided!

13. Observe permitted axle loads, gross weight and

transport dimensions!

14. Check and attach transport equipment such as

lighting, warning devices and any protective

equipment!

15. Actuating mechanisms (cables, chains, linkages

etc.) for remote controlled devices must be

positioned in such a way that no movements are

unintentionally triggered at any transport or

working positions.

16. Ensure that implements are in the prescribed

condition for on-road travel and lock them in place

according to the manufacturer's instructions!

17. Never leave the driver's seat when the vehicle is

moving!

18. Always drive at the correct speed for the prevailing

driving conditions! Avoid sudden changes in

direction when traveling uphill or downhill or across

a gradient!

19. Attached implements and ballast weights effect

the driving, steering and braking response of the

machine. Make sure that you are able to brake

and steer the machine as required!

20. Take into account the extension radius and/or

inertia of an implement when turning corners!

21. Start up implements only when all protective

devices have been attached and set in the required

position!

22. Keep clear of the working range of the machine at

all times!

23. Do not stand within the turning and slewing range

of the implement!

24. Never operate the hydraulic folding frames if

anyone is inside the slewing range!

25. Parts operated by external power (e.g. hydraulics)

can cause crushing and shearing injuries!

26. Before leaving the tractor, lower the implement

onto the ground, switch off the engine and remove

the ignition key!

27. No one should stand between the tractor and the

implement unless the vehicle has been secured

against rolling by the handbrake and/or wheel

chocks!

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