Kugelmann K-BASIC 2 Bedienungsanleitung
// ORIGINAL OPERATING INSTRUCTIONS
Art.Nr.: 10041948 25.04.2019 | Version 1.4 | EN
Kugelmann Maschinenbau e.K.
Gewerbepark 1-5
87675 Rettenbach a.A.
GERMANY
www.kugelmann.com
+49 (0) 8860 | 9190-0
Kugelmann Maschinenbau is a family-run Allgäu business with its main emphasis and
tradition in municipal technology. With passion, we manufacture reliable and pioneering
machines - we love what we do.
ORIGINAL OPERATING INSTRUCTIONS
Control system
K-BASIC 2
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Copyrights and trademarks 25.04.2019 2/54
Copyrights and trademarks
© Kugelmann Maschinenbau e.K.
Gewerbepark 1-5
87675 Rettenbach a.A.
Tel.: +49 (0) 8860 / 9190-0
Fax: +49 (0) 8860 / 9190-19
Mail: office@kugelmann.com
Web: www.kugelmann.com
All company names and designations used in this manual may also be registered trademarks
of the respective manufacturing companies and shall not be used commercially or otherwise.
Errors and omissions excepted.
All rights reserved. No part of this manual shall be reproduced or copied in any form (printing,
photocopying, storing or distribution in electronic form) without prior written consent of
Kugelmann Maschinenbau e.K.
We are constantly developing our products to offer our customers maximum convenience.
Therefore, we ask for your understanding that the manual can deviate from the product in some
regards.
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2 Content
1 Title............................................................................................................. 1
2 Content........................................................................................................3
3 General information.....................................................................................5
3.1 Service information......................................................................................................................5
3.2 EC Declaration of Conformity.......................................................................................................6
4 Introduction.................................................................................................7
4.1 Target group.................................................................................................................................7
4.2 Application...................................................................................................................................7
4.3 Conventions used.........................................................................................................................8
4.4 Change history............................................................................................................................. 8
5 General description......................................................................................9
5.1 Components of the control system............................................................................................10
5.2 User interface............................................................................................................................ 11
5.3 Control variants..........................................................................................................................13
5.4 Setup menu................................................................................................................................14
5.5 Designated use...........................................................................................................................15
5.6 Obvious misuse..........................................................................................................................15
5.7 Wear parts................................................................................................................................. 16
6 Safety instructions......................................................................................17
6.1 General safety instructions........................................................................................................ 17
6.2 Commissioning...........................................................................................................................18
6.3 Use............................................................................................................................................. 19
6.4 Maintenance..............................................................................................................................19
6.5 Designations.............................................................................................................................. 21
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7 Commissioning...........................................................................................22
7.1 Wiring diagram.......................................................................................................................... 23
7.2 Start/finish setup menu............................................................................................................. 25
7.3 Regulation equipment............................................................................................................... 26
7.4 Configuration of drive signal......................................................................................................26
7.5 Simulation speed....................................................................................................................... 28
7.6 Checking and setting of sensors.................................................................................................28
7.7 Regulator adjustment................................................................................................................ 30
7.8 Weighing of spreading materials............................................................................................... 31
7.9 Number of screws......................................................................................................................33
7.10 Configuration of spreading width............................................................................................ 33
7.11 Stop of spreading disc when vehicle stops.............................................................................. 35
7.12 Stop of spreading disc at pause............................................................................................... 35
7.13 Electrical monitoring of spreading process..............................................................................36
7.14 Rotating beacon.......................................................................................................................36
7.15 Working headlight....................................................................................................................37
7.16 Spreading protocol...................................................................................................................37
7.17 Boost function..........................................................................................................................38
7.18 Reset to factory settings.......................................................................................................... 39
7.19 Recommissioning.....................................................................................................................40
8 Operating instructions................................................................................41
8.1 Info menu...................................................................................................................................42
8.2 Update....................................................................................................................................... 44
8.3 Error codes.................................................................................................................................45
8.4 Requirements for carrier vehicle............................................................................................... 49
9 Storage.......................................................................................................50
10 Technical Data.......................................................................................... 51
11 Disconnecting the system.........................................................................52
Warranty...................................................................................................... 53
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3 General information
This chapter gives you information on the following:
•Chapter 3.1 "Service information", page 5
•Chapter 3.2 "EC Declaration of Conformity", page 6
3.1 Service information
Customer service:
Tel.: +49 (0) 8860 / 9190-90
Fax: +49 (0) 8860 / 9190-49
E-Mail: [email protected]
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3.2 EC Declaration of Conformity
in terms of the EC Machinery Directive 2006/42/EC and
the EMC Directive 2014/30/EU
We herewith declare that the control system designated below complies with the
relevant essential health and safety requirements of the respective EC Machine
Directives and the EMC Directive due to its design and construction, and in the
version supplied by us.
If the control system is modified without our consent, this declaration shall cease to
apply.
Designation: Control system k-basic 2
Relevant EC machinery directives:
DIN EN ISO 15431 / 16330/292-1 / 292-2 / 60204-1 / 12100 / 13849-1 / 13849-2
Rettenbach a.A., December 2016 Josef Kugelmann
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Introduction 25.04.2019 7/54
4 Introduction
This chapter gives you information on the following:
•Chapter 4.1 "Target group", page 7
•Chapter 4.2 "Application", page 7
•Chapter 4.3 "Conventions used", page 8
•Chapter 4.4 "Change history", page 8
4.1 Target group
These operating instructions are intended for skilled persons who are responsible for
the following work at the control system:
•Commissioning
•Control
•Operation
•Use
At least once a year, all personnel must be trained in the operation of the control
system in accordance with the guidelines of the business liability insurance. The use
of the control system by untrained or unauthorized persons is prohibited.
4.2 Application
These operating instructions contain all necessary data and information for safe
operation and commissioning of the spreader.
Make sure that all persons responsible for operation of the control system or persons
working in the immediate environment of the control system are familiar with the
operating instructions as well as the safety information in this manual.
These operating instructions are part of the product and have to be kept in a safe
place. In case of resale or transfer of the control system to third parties, these
operating instructions have to be included.
All information, illustrations and technical data correspond to the technical state at
the time of printing. Subject to technical modifications.
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4.3 Conventions used
This manual uses the following typographic conventions:
Symbol Signal
word Meaning
Danger
Indicates an imminent dangerous situation, which - in case of
non-observance of the safety instructions - will entail death or
grievous bodily harm.
Warning
Indicates a possibly dangerous situation, which - in case of non-
observance of the safety instructions - may entail death or
grievous bodily harm.
Caution
Indicates a possibly dangerous situation, which - in case of non-
observance of the safety instructions - may result in minor
injuries or damage to property.
Notice Contains useful information with respect to proper handling of
the machine.
4.4 Change history
Date Version Modification
January 13,
2016
1.1 First edition
Oct 14,
2016
1.2 Software modifications
Dec 6, 2016 1.3 Software modifications in the setup menu
Apr 25,
2019
1.4 Setup menu revised
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5 General description
This chapter gives you information on the following:
•Chapter 5.1 "Components of the control system", page 10
•Chapter 5.2 "User interface", page 11
•Chapter 5.3 "Control variants", page 13
•Chapter 5.4 "Setup menu", page 14
•Chapter 5.5 "Designated use", page 15
•Chapter 5.6 "Obvious misuse", page 15
•Chapter 5.7 "Wear parts", page 16
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5.1 Components of the control system
Please see the following illustration for components of the control system:
Pos. Part
10 Turning knob
20 Membrane keyboard
30 Side plate (lh)
40 Side plate (rh)
50 ON / OFF push-button
60 Housing front shell
70 Printed circuit board (PCB)
80 Housing rear shell
90 Fixture
100 Spherical head
110 Counternut
120 Locking nut
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