Kuhnke KDT 635 Bedienungsanleitung

Contents-1

Table of contents

1. Introduction ......................................................... 1-1

2. Safety and Reliability .......................................... 2-1

2.1. Target group .................................................................................... 2-1

2.2. Reliability ......................................................................................... 2-1

2.3. Notes ............................................................................................... 2-2

2.3.1. Danger.......................................................................................... 2-2

2.3.2. Dangers caused by high contact voltage ...................................... 2-2

2.3.3 Important information / cross reference ......................................... 2-2

2.4. Safety ............................................................................................... 2-3

2.4.1. To be observed during project planning and installation .............. 2-3

2.4.2. To be observed during maintenance and servicing ....................... 2-4

2.5. Electromagnetic compatibility ........................................................... 2-5

2.5.1. Definition ...................................................................................... 2-5

2.5.2. Resistance to interference ............................................................. 2-5

2.5.3. Interference emission .................................................................... 2-6

2.5.4. General notes on installation ........................................................ 2-6

2.5.5. Protection against external electrical influences ............................ 2-7

2.5.6. Cable routing and wiring.............................................................. 2-7

2.5.7. Location of installation .................................................................. 2-8

2.5.8. Particular sources of interference .................................................. 2-8

3. Hardware ........................................................... 3-1

3.1. KDT 635 .......................................................................................... 3-1

3.1.1. Diagram........................................................................................ 3-1

3.1.2. Dimensions and mounting dimensions .......................................... 3-2

3.1.2. Front view ..................................................................................... 3-3

3.1.3.1. Labels of the function keys, Firm logos ...................................... 3-4

3.1.4. Key codes ..................................................................................... 3-4

3.1.5. Software reset ............................................................................... 3-5

Contents-2

Table of contents

3.1.6. Brightness control.......................................................................... 3-5

3.1.7. EPROM capacity regulation (data memory) .................................. 3-5

3.1.8. Connector cables .......................................................................... 3-6

3.1.8.1. KDT 635 <-> PC ........................................................................ 3-6

3.1.8.2. KDT 635 <-> Control (RS 232 with KUBES protocol) ................ 3-6

3.1.8.3. KDT 635 <-> V.24-Slave ........................................................... 3-7

3.2. KDT 633 .......................................................................................... 3-9

3.2.1. Diagram ........................................................................................ 3-9

3.2.2. Dimensions, mounting dimensions .............................................. 3-10

3.2.3. Front view ................................................................................... 3-11

3.2.3.1. Labels of the function keys, firm logos ..................................... 3-12

3.2.4. Keycodes .................................................................................... 3-12

3.2.5. Software reset ............................................................................. 3-12

3.2.6. The Setup menu .......................................................................... 3-13

3.2.6.1. Function Clock (Uhr) ................................................................ 3-14

3.2.6.2. Function Display (Anzeige) ...................................................... 3-14

3.2.6.3. Function Keyboard (Tastatur) ................................................... 3-14

3.2.6.4. Function LED/File (LED/Datei) ................................................. 3-14

3.2.6.5. Function Serial 1 (Seriell 1) ..................................................... 3-15

3.2.6.5. Function Miscellaneous (Sonstiges) .......................................... 3-15

3.2.7. Connector cables ........................................................................ 3-16

3.2.7.1. KDT 633 <-> PC ..................................................................... 3-16

3.2.7.2. KDT 633 <-> Control (RS 232 with KUBES protocol) .............. 3-16

3.2.7.3. KDT 633 <-> V.24-Slave ......................................................... 3-17

4. Command sequences .......................................... 4-1

4.1. Display control ................................................................................. 4-3

4.1.1. Cursor control ............................................................................... 4-3

4.1.2. Clearing and insertion commands ................................................ 4-7

4.1.3. Character and cursor attributes ..................................................... 4-9

4.1.4. Text display (possible only with KDT 635) .................................. 4-11

4.1.5. Status line (possible only with KDT 635) ..................................... 4-12

4.1.6. Scroll area (possible only with KDT 635).................................... 4-15

4.2. Realtime clock ................................................................................ 4-17

4.2.1. Date ............................................................................................ 4-17

4.2.2. Time ............................................................................................ 4-18

Contents-3

Table of contents

4.3. Additional functions ....................................................................... 4-19

4.3.1. RESET .......................................................................................... 4-19

4.3.2. Switching of LED´s (light emitting diodes) .................................... 4-19

4.3.3. Character set changeover ........................................................... 4-20

Appendix

A. Technical specifications.......................................A-1

A.1. KDT 635 .......................................................................................... A-1

A.2. KDT 633 .......................................................................................... A-2

B. Character sets ..................................................... B-1

B.1. ASCII table ........................................................................................B-1

B.2. Character set KDT 635, KDT 633 .....................................................B-2

Index .................................................................Index-1

Sales & Service

Contents-4

Table of contents

1 - 1

Einführung

1. Introduction

The Kuhnke dialog terminals KDT 635 and KDT 633 have

been developed for menu-driven machine operation. The use

of these terminals makes operating state messages possible as

well as the entering of new settings into the control by the

machine operating personnel.

Their low construction, high protection (IP 65), low heat dissi-

pation and high durability make them well-adapted to a

mounting in close approximation to machines.

Data transfer between terminal and control is effected via a

V.24 interface.

Advantages of operator prompting

-Dialog-oriented communication between man and machine

-Digital input and output of the processing parameters

-Plaintext error diagnosis

-Graphic visualization of the process

MONIT or TEBES

In the shape of MONIT, a convenient software package is

available for creating pictures, masks and texts.

This program supports the communication between the control

terminals and all Kuhnke controls as well as those capable to

follow the 3964-R protocol.

TEBES is the follower of MONIT. TEBES runs under

Windows and therefore more transparent for the user. An

integrated simulation program allows to simulate the pictures

on the PC in online operation with the connected controller.

1 - 2

Einführung

Operating modes

In combination with Kuhnke controls and MONIT, the

terminals can be operated in two modes:

-Master mode

The terminal is directly conneted to the programming

interface. No further arrangements have to be made in the

user program.

-Slave mode

Only possible in combination with the controls KUAX 657,

657P and 653W. Communication is effected via a slave

processor with its own interface. All graphics and graphic

data are stored in the memory of the slave processor.

2 - 1

Safety and Reliability

2. Safety and Reliability

2.1. Target group

This instruction manual contains all information necessary for

the use of the described product (control device, software, etc.)

according to instructions. It is written for the personnel of the

construction, project planning, service and commissioning

departments. Forproperunderstandingand error-free applica-

tion of technical descriptions, instructions for use and particu-

larly of notes of danger and warning, extensive knowledge of

automation technology is compulsory.

2.2. Reliability

Reliability of Kuhnke controllers is brought to the highest pos-

sible standards by extensive and cost-effective means in their

designand manufacture.

Theseinclude:

-selectinghigh-quality components,

-qualityarrangements with our sub-suppliers,

-measures for the prevention of static charge during the hand-

ling of MOS circuits,

-Worst Case dimensioning of all circuits,

-inspections during various stages of fabrication,

-computer aided tests of all assembly groups and their

coefficiency in the circuit,

-statistic assessment of the quality of fabrication and of all re-

turned goods for immediate taking of corrective action.

Despite these measures, the occurrence of errors in electronic

control units - even if most highly improbable - must be taken

intoconsideration.

2 - 2

Safety and Reliability

2.3. Notes

Please pay particular attention to the additional notes which we

have marked by symbols in this instruction manual:

2.3.1. Danger

This symbol warns you of dangers which may cause death,

(grievous) bodily harm or material damage if the described

precautions are not taken.

2.3.2. Dangers caused by high contact voltage

This symbol warns you of dangers of death or (grievous) bodily

harm which may be caused by high contact voltage if the de-

scribed precautions are not taken.

2.3.3 Important information / cross reference

This symbol draws your attention to important additional infor-

mation concerning the use of the described product. It may also

indicate a cross reference to information to be found else-

where.

2 - 3

Safety and Reliability

2.4. Safety

Our product normally becomes part of larger systems or install-

ations. The following notes are intended to help integrating the

product into its environment without dangers for man or mate-

rial/equipment.

2.4.1. To be observed during project planning and installation

-24V DC power supply:

Generate as electrically safely separated low voltage. Suitable

devices are, for example, split transformers constructed to

correspondto Europeanstandard EN60742 (corresponds to

VDE0551)

-In case of power breakdowns or power fades: the program has

to be structured in such a way as to create a defined state at

restartthat excludes dangerousstates.

-Emergency switch-off installations or other emergency instal-

lations have to be realized in accordance with EN 60204/

IEC 204 (VDE 0113). They must be effective at any time.

-Safety and precautions regulations for qualified applications

have to be observed.

-Please pay particular attention to the notes of warning which,

at relevant places, will make you aware of possible sources of

dangerousmistakes or failures.

-The relevent standards and VDE regulations are to be ob-

served in every case.

-Control elements have to be installed in such a way as to ex-

cludeunintendedoperation.

-Control cables have to be layed in such a way as to exclude

interference (inductive or capacitive) which could influence

theoperation of thecontroller.

To achieve a high degree of conceptual safety in planning and

installing an electronic controller it is essential to follow the

instructions given in the manual exactly because wrong han-

dling could lead to rendering measures against dangerous fail-

ures ineffective or to creating additional dangers.

2 - 4

Safety and Reliability

2.4.2. To be observed during maintenance and servicing

-Precaution regulation VBG 4.0 must be observed, and §8

(Admissible deviations during working on parts) in particular,

when measuring or checking a controller in a power-up con-

dition.

-Repairs must only be made by specially trained Kuhnke staff

(usually in the main factory in Malente). Warranty expires in

every other case.

-Spareparts:

Only use parts approved of by Kuhnke. Only genuine Kuhnke

modules must be used in modular controllers.

-Modules must only be connected to or disconnected from the

controller with no voltage supplied. Otherwise they may be

destroyed or (possibly not immediately recognizably!) de-

tractedfrom their proper functioning.

-Always deposit batteries and accumulators as hazardous

waste.

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