Labconco XPert 3930200 Bedienungsanleitung

XPertFiltered Balance Enclosures &

ProtectorXVS™Ventilation Stations

Models

XPert Balance Enclosures

XVS Ventilation Stations

3930200, 3930201, 3930202, 3930221, 3930222,

3930230, 3930231, 3930232, 3930241, 3930242

4862010, 4862011, 4862012, 4862021, 4862022,

4862030, 4862031, 4862032, 4862041, 4862042

3930300, 3930301, 3930302, 3930310, 3930321, 3930322,

3930330, 3930331, 3930332, 3930341, 3930342, 3970100

4863010, 4863011, 4863012, 4863021, 4863022,

4863030, 4863031, 4863032, 4863041, 4863042

3930400, 3930401, 3930402, 3930410, 3930421, 3930422,

3930430, 3930431, 3930432, 3930441, 3930442, 3970500

4864010, 4864011, 4864012, 4864021, 4864022,

4864030, 4864031, 4864032, 4864041, 4864042

3971500, 3971501, 3971502, 3971521, 3971522,

3971530, 3971531, 3971532, 3971541, 3971542,

3971560, 3971561, 3971562, 3971571, 3971572

4865010, 4865011, 4865012, 4865021, 4865022,

4865030, 4865031, 4865032, 4865041, 4865042,

4865060, 4865061, 4865062, 4865071, 4865072

3971600, 3971601, 3971602, 3971621, 3971622,

3971630, 3971631, 3971632, 3971641, 3971642,

3971660, 3971661, 3971662, 3971671, 3971672

4866010, 4866011, 4866012, 4866021, 4866022,

4866030, 4866031, 4866032, 4866041, 4866042,

4866060, 4866061, 4866062, 4866071, 4866072

3971800, 3971801, 3971802, 3971821, 3971822,

3971830, 3971831, 3971832, 3971841, 3971842,

3971860, 3971861, 3971862, 3971871, 3971872

4868010, 4868011, 4868012, 4868021, 4868022,

4868030, 4868031, 4868032, 4868041, 4868042,

4868060, 4868061, 4868062, 4868071, 4868072

the right to make periodic design changes without obligation to notify any person or entity of such change.

Returned or Damaged Goods

Do not return goods without the prior authorization from Labconco. Unauthorized returns will not be

accepted. If your shipment was damaged in transit, you must file a claim directly with the freight carrier.

Labconco Corporation and its dealers are not responsible for shipping damages.

The United States Interstate Commerce Commission rules require that claims be filed with the delivery

carrier within fifteen (15) days of delivery.

Limitation of Liability

The disposal and/or emission of substances used in connection with this equipment may be governed by

various federal, state, or local regulations. All users of this equipment are required to become familiar with

any regulations that apply in the user’s area concerning the dumping of waste materials in or upon water,

land, or air and to comply with such regulations. Labconco Corporation is held harmless with respect to

user’s compliance with such regulations.

Contacting Labconco Corporation

If you have questions that are not addressed in this manual, or if you need technical assistance, contact

Labconco’s Customer Service Department or Labconco’s Product Service Department at 1-800-821-5525

or 1-816-333-8811, between the hours of 7:30 a.m. and 5:30 p.m., Central Standard Time.

Part #3901000, Rev. K

ECO L610

Warranty

Labconco Corporation provides a warranty to the original buyer for the repair or replacement of parts and

reasonable labor as a result of normal and proper use of the equipment with compatible chemicals. Broken

glassware and maintenance items, such as filters, gaskets, light bulbs, finishes and lubrication are not

warranted. Excluded from warranty are products with improper installation, erratic electrical or utility supply,

unauthorized repair and products used with incompatible chemicals.

The warranty for XPert®Filtered Balance Enclosures & Protector®XVS™ Ventilation Stations will expire one

year from date of installation or two years from date of shipment from Labconco, whichever is sooner.

Warranty is non-transferable and only applies to the owner (organization) of record.

Buyer is exclusively responsible for the set-up, installation, verification, decontamination or calibration of

equipment. This limited warranty covers parts and labor, but not transportation and insurance charges. If the

failure is determined to be covered under this warranty, the dealer or Labconco Corporation will authorize

repair or replacement of all defective parts to restore the unit to operation. Repairs may be completed by 3rd

party service agents approved by Labconco Corporation. Labconco Corporation reserves the rights to limit this

warranty based on a service agent’s travel, working hours, the site’s entry restrictions and unobstructed access

to serviceable components of the product.

Under no circumstances shall Labconco Corporation be liable for indirect, consequential, or special damages

of any kind. This warranty is exclusive and in lieu of all other warranties whether oral, or implied.

CHAPTER 1: INTRODUCTION 1

CHAPTER 2: PREREQUISITES 2

Support, Vibration and Movement Requirements 3

Temperature Variation Requirements 3

Humidity and Static Electricity Requirements 4

Location and Air Current Requirements 5

Exhaust and Blower Requirements 6

Remote Blowers (Roof Mounted) 7

FilterMate Portable Exhausters 8

Electrical Requirements 9

Space Requirements 9

CHAPTER 3: GETTING STARTED 10

Unpacking the Enclosure 11

Install the Enclosure on a Supporting Structure & Work Surface 11

Connecting to the Vented Enclosure Exhaust System 13

Connecting the Electrical Supply 17

Sealing the Vented Enclosure to the Work Surface 17

Validating the Vented Enclosure 17

CHAPTER 4: HIGH PERFORMANCE FEATURES AND

SAFETY PRECAUTIONS 18

High Performance Features 18

Safety Precautions 24

CHAPTER 5: USING YOUR ENCLOSURE 25

CHAPTER 6: MAINTAINING YOUR ENCLOSURE 27

Routine Maintenance Schedule 28

Guardian 500 Airflow Monitor Kit No. 3944700 or 3944701 28

Guardian 500 Component Identification 29

Guardian 500 Installation Procedure 30

Guardian 500 Calibration Procedure 32

Guardian 500 Alarm Activation 32

Guardian Digital 1000 Kit No. 3908800 or 3908801 34

Guardian Digital 1000 Operation 34

Guardian Digital 1000 Installation Procedure 34

Guardian Digital 1000 Calibration 37

Digital 1000 Alternate Calibration Procedure –Constant

Volume Conditions 38

Replacement Latch Kits 40

CHAPTER 7: ACCESSORIZING YOUR ENCLOSURE 41

Work Surfaces 43

Guardian Digital Airflow Monitor or Guardian 500 43

Fluorescent Light Kit 44

Exhaust Transition Adapters & Dual Exhaust Connectors 44

Remote Blowers 44

Exhaust Dampers 46

FilterMate Portable Exhausters and Filters 46

Storage Cabinets 47

Utility Shelf Kit & Holders 48

Hose, Hose Clamps and Hose Kits 48

Prefilter Kits 48

CHAPTER 8: TROUBLESHOOTING 49

APPENDIX A: REPLACEMENT PARTS 50

APPENDIX B: DIMENSIONS 53

APPENDIX C: SPECIFICATIONS 54

APPENDIX D: BALANCE STABILITY 55

Product Service 1-800-522-7658

Congratulations on your purchase of a Labconco XPert™ Balance Enclosure or

Protector® XVS™ Ventilation Station. Your high performance enclosure is

designed to protect you by providing superior containment while conserving

energy at OSHA approved “low flow” velocities as low as 60 feet per minute.

It is the result of Labconco’s more than 50 years experience in manufacturing

fume hoods.

The XPert Balance Enclosure or Protector XVS Ventilation Station has been

engineered to provide maximum containment. It will effectively contain toxic,

noxious, or other harmful materials when properly installed. The XPert or XVS

offers many unique features to enhance safety, performance, and energy savings.

To take full advantage of them, please acquaint yourself with this manual and keep

it handy for future reference. If you are unfamiliar with how high performance

vented enclosures operate, please review Chapter 4: High Performance Features

and Safety Precautions before you begin working in the enclosure. Even if you are

an experienced user, please review Chapter 5: Using Your Vented Enclosure,

which describes the XPert or XVS features so that you can use the vented

enclosure efficiently.

3' XPert Filtered Balance Enclosure 3930302

is shown with Black Solid Epoxy Work Surface

3908401 and Protector Standard Storage

Cabinet 9900100. Work Surface, base cabinet,

blower and ductwork or FilterMate Portable

Exhauster must be ordered separately.

Product Service 1-800-522-7658

Before you install the vented enclosure, you need to prepare your site for

installation. Carefully examine the location where you intend to install the vented

enclosure. You must be certain that the area is level and of solid construction. In

addition, a dedicated source of electrical power should be located near the

installation site to power the accessory FilterMate Portable Exhauster, balance or

other apparatus. Additionally, a balance should be strategically placed in the lab to

provide efficient workflow.

Carefully read this chapter to learn the requirements for your installation site:

The support, vibration and movement requirements.

The temperature variation requirements.

The humidity and static electricity requirements.

The location and air current requirements.

The exhaust and blower requirements.

The electrical power requirements.

The space requirements.

Refer to Appendix B: XPert/XVS Dimensions for complete enclosure dimensions.

Refer to Appendix C: XPert/XVS Specifications for complete vented enclosure

electrical and environmental conditions, specifications and requirements.

Chapter 2: Prerequisites

Product Service 1-800-522-7658

Support, Vibration and Movement Requirements

At a minimum, the supporting structure usually consists of a base cabinet and

chemically resistant work surface.

XPert and XVS:

When setting up a chemical station not used for weighing powders, a mobile

stand or cart is allowable.

The ability for analytical balances to accommodate vibration varies with type and

brand. More advanced balances have improved reliability, however in the

preparation of a balance enclosure site, please consider the following:

Avoid tubular stands or carts that have the potential of moving when touched.

Work surfaces should be of a thick rigid material that remains stable when

buttons are pressed. An epoxy benchtop or accessory work surface is a

minimum requirement.

A bench that is rigidly mounted to the floor or fixed to the wall, but not both,

may be appropriate.

The corners of a building typically have less vibration than the center.

The bench with the balance enclosure should not contain any vibration-

producing equipment, such as shakers or pumps.

Marble, granite or epoxy balance tables are generally recommended by the

manufacturers of analytical and microbalances. (See the installation

instructions in Chapter 3).

Marble slabs within the balance enclosure with dampening pads are also an

effective low cost means of controlling vibration.

Temperature Variation Requirements

XPert:

The extent the balance readings are influenced by temperature variations is a

function of the balance design. Most manufacturers would suggest that a

temperature drift of 1-2°C is generally tolerable. Only validation through your

Operational Qualification protocol can define what is acceptable. To minimize the

potential for temperature variations:

Never install balances near heating sources such as radiators and hot plates.

Chapter 2: Prerequisites

Product Service 1-800-522-7658

Avoid incandescent lighting of the enclosure where radiant heat produced will

raise temperatures. (See Chapter 7 for adding an accessory fluorescent light kit).

Do not place the balance and enclosure on a bench that would receive direct

sunlight.

Humidity and Static Electricity Requirements

XPert:

Electrostatics can be troublesome in a balance enclosure. It is important to

understand and, to the extent possible, control static charges. An electrostatic

charged vessel, sample or enclosure can apply forces and lead to errors in

weighing. The repulsion or attraction can be detected with micro, semi micro and

analytical balances. Static charges can also lead to particulates being attracted to

surfaces within the balance enclosure. Containment of harmful powders,

prevention of cross-contamination and clean-up is all enhanced when static

attraction of powders is minimized. The construction of the XPert Balance

Enclosure avoids the use of plastics, which are highly insulative. The advantages

to the glass and epoxy-coated metal construction are twofold.

1. The enclosure does not contribute high electrostatic forces affecting the

precision of the balance.

2. The attraction and ultimate accumulation of powders, (hazardous or

nuisance), are minimized on the inside of the enclosure.

To correct or ensure against electrostatic issues, the following additional measures

may be prescribed to improve weighing operations.

Maintain a humidity level between 45 and 60%. The ability to sustain this

humidity range can be challenging depending upon the regional climate and

HVAC system.

Ionizers in various forms (guns, bars and blowers) are effective ways to flood

an area with ions and essentially “neutralize” electrostatic electricity.

Chapter 2: Prerequisites

Product Service 1-800-522-7658

Background on Electrostatics or Static Electricity

Electrostatic charges on a surface such as the wall of a balance enclosure are not

created by moving air. Gases do not cause the charge. Impurities within the air

impinging upon surfaces dictate the polarity and magnitude of the charge. The

process, triboelectrification, occurs when the friction of the dust particles contact

the surface and electrons move across the interface.

The ability of a material to become polarized is a property known as permittivity.

On highly insulative materials like acrylic, ions or charged molecules are strongly

bound to the surface by polarization forces. The higher the force, the higher is the

permittivity value of the material. It is suggested that the use of high permittivity

materials, such as plastic be avoided.

Since static electricity is a surface phenomenon, materials can also be classified by

their surface resistivity measured in ohms per square. The table below lists the

surface resistivity of various classes of material.

Surface Resistivity Table

Material

Surface Resistivity

Example

Conductive

0 105per square

Skin, Metals

Static dissipative

105109per square

Glass

Antistatic

1091012 per square

Polyethylene bag

Insulative

1012 per square

Acrylic, Packing foam, Styrofoam

Location and Air Current Requirements

The XPert Balance Enclosure and XVS Ventilation Station both have been

designed to contain hazards by negating typical cross drafts and movements within

the opening. Air movement does not affect most modern balances with draft

shields. However, as a precautionary measure of safety and a higher level of

quality management, it is recommended that the enclosure be placed in such an

area to avoid:

High traffic areas where walking might cause an air disturbance or be a

nuisance to balance readings.

Overhead or wall HVAC diffusers, fans, radiators or other lab equipment

producing air currents.

Next to doorways or windows that may be opened.

Chapter 2: Prerequisites

Product Service 1-800-522-7658

Exhaust and Blower Requirements

The exhaust connection has been designed to accept a 2" x 10" (5.1cm x 25.4cm)

nominal exhaust collar. The enclosure has two possible exhaust connections with

either the top exhaust open and the bottom exhaust closed or vise versa. The

bottom exhaust connection is primarily used in installations where the hose or

ductwork needs to be concealed. Labconco offers accessory transition adapters for

the top or bottom exhaust connection to either a 5" hose or 6" duct. See Chapter 7

for ordering any of these accessories. For house exhaust, only one exhaust

connection is required for the 2' through 6' enclosures and two exhaust connections

are required on the 8' enclosure. Data for the exhaust volume and enclosure static

pressure loss are listed for each enclosure model at face velocities of 60, 80 and

100 fpm. When using the accessory FilterMate Portable Exhausters, it requires the

5" Transition Adapter 3912400, which is sold with the FilterMate. Multiple

FilterMate Portable Exhausters require the airflow to be properly balanced. The 5',

6' and 8' enclosures require two or three FilterMate Portable Exhausters dependent

on face velocity and size.

Enclosure

Width

Enclosure

Height

Model Description

Face

Velocity

(fpm)

Exhaust

Volume

(CFM)

Static Pressure

Loss (in w.g.)

Number of

Required

FilterMates

22.75"

8" Sash

2' XPert/2' XVS

100

120

.02"

.03"

.05"

22.75"

8" Sash

3' XPert/3' XVS

100

110

145

185

.04"

.06"

.10"

22.75"

4' XPert/4' XVS

100

150

200

250

.06"

.10"

.16"

32"

10" Sash

Tall 2' XPert/2' XVS

100

120

150

.03"

.05"

.08"

32"

10" Sash

Tall 3' XPert/3' XVS

100

140

185

230

.06"

.10"

.15"

32"

10" Sash

Tall 4' XPert/4' XVS

100

185

250

310

.09"

.16"

.24"

N/A

22.75"

8" Sash

5' XPert

100

190

250

315

.08"

.15"

.23"

22.75"

8" Sash

6' XPert

100

230

305

380

.12"

.21"

.32"

22.75"

8" Sash

8' XPert

100

310

410

510

.07"

.12"

.18"

32"

12" Sash

Tall 5' XPert

100

290

385

480

.20”

.35"

.54"

32"

12" Sash

Tall 6' XPert

100

350

465

580

.27"

.48"

.75"

32"

12" Sash

Tall 8' XPert

100

465

620

775

.15"

.27”

.42"

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