Laguna Tools DAKE 150H Bedienungsanleitung

Dake Corporation Phone: 800.937.3253 www.dakecorp.com

1809 Industrial Park Dr

Grand Haven, MI 49417

DAKE HAND-OPERATED HYDRAULIC PRESS

Model 150H

INSTRUCTIONAL MANUAL

WARNING!

Read and understand all instructions and responsibilities before operating. Failure to follow

safety instructions and labels could result in serious injury.

*Model 75H shown. May be slight differences.

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

907005 1 REV122022

TABLE OF CONTENTS

DAKE STANDARD LIMITED WARRANTY ............................................................ 2

RETURN & REFUND POLICY ............................................................................... 4

SAFEGUARDING THE POINT OF OPERATION................................................... 5

SPECIFICATIONS.................................................................................................. 6

SAFETY.................................................................................................................. 6

SET UP................................................................................................................... 8

FILLING PRESS WITH OIL........................................................................... 8

OPERATION .......................................................................................................... 9

CONTROLS .................................................................................................. 9

MAINTENANCE ................................................................................................... 10

LUBRICATION ............................................................................................ 10

TROUBLESHOOTING ......................................................................................... 10

PUMP PACKING LEAKAGE ....................................................................... 10

PRESS NOT HOLDING PRESSURE.......................................................... 10

OTHER TROUBLESHOOTING................................................................... 11

EXPLODED VIEW & PARTS LIST ....................................................................... 12

ORDERING INFORMATION ................................................................................ 16

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

907005 2 REV122022

DAKE STANDARD LIMITED WARRANTY

Finished Machines

Dake warrants to the original purchaser the finished machine manufactured or distributed by it to be free

from defects in material and workmanship under normal use and service within 1 year (12 months) from

the delivery date to the end user.

Parts

Dake warrants to the original purchaser the component part manufactured or distributed by it to be free

from defects in material and workmanship under normal use and service within 30 days from the delivery

date to the end user.

The standard limited warranty includes the replacement of the defective component part at no cost to the

end user.

Sale of Service (Repairs)

Dake warrants to the original purchaser the component part repaired by Dake Corporation at the

manufacturing facility to be free from defects in material and workmanship under normal use and service

within 90 days from the return date to the end user, as it pertains to the repair work completed. The

standard limited warranty includes repair of the defective component part, at no cost to the end user.

Warranty Process

Subject to the conditions hereinafter set forth, the manufacturer will repair or replace any portion of the

product that proves defective in materials or workmanship. The manufacturer retains the sole right and

option, after inspection, to determine whether to repair or replace defective equipment, parts or

components. The manufacturer will assume ownership of any defective parts replaced under this

warranty.

All requested warranty claims must be communicated to the distributor or representative responsible for

the sale. Once communication has been initiated, Dake Customer Service must be contacted for

approval:

Phone: (800) 937-3253

Email: [email protected]

When contacting Dake, please have the following information readily available:

- Model #

- Serial #

- Sales Order #

Purchasers who notify Dake within the warranty period will be issued a Case number and/or a Return

Material Authorization (RMA) number. If the item is to be returned per Dake’s request, the RMA number

must be clearly written on the exterior packaging. Any item shipped to Dake without an RMA will not be

processed.

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

907005 3 REV122022

Warranty Exceptions:

The following conditions are not applicable to the standard limited warranty:

(a) Part installation or machine service was not completed by a certified professional, and is not

in accordance with applicable local codes, ordinances and good trade practices.

(b) Defects or malfunctions resulting from improper installation or failure to operate or maintain

the unit in accordance with the printed instructions provided.

freight terms.

(d) Normal maintenance service or preventative maintenance, and the parts used in connection

with such service.

(e) Units and parts which have been altered or repaired, other than by the manufacturer or as

specifically authorized by the manufacturer.

(f) Alterations made to the machine that were not previously approved by the manufacturer, or

that are used for purposes other than the original design of the machine.

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

907005 4 REV122022

RETURN & REFUND POLICY

Thank you for purchasing from Dake! If you are not entirely satisfied with your purchase, we are here to

help.

Returns

All Dake manufactured / distributed machines, parts and couplings include a 30-day return option. These

policies are valid from the date of final shipment to the end user.

To be eligible for a return, the item must be unused and in the same condition as received.

All requested warranty claims must be communicated to the distributor or representative responsible for

the sale. Once communication has been initiated, Dake Customer Service must be contacted for

approval:

Phone: (800) 937-3253

Email: [email protected]

Once the return request has been approved by Customer Service, a representative will supply a Return

Material Authorization (RMA) number. The returned item must have the provided RMA number clearly

marked on the outside packaging. Any item received without an RMA number clearly visible on the

packaging will not be processed.

An RMA number can only be provided by the Dake Customer Service team and must be obtained prior

to the return shipment.

Refunds

Once the item has been received and inspected for damages, a representative will notify the requestor

referencing the provided RMA number.

If the return is approved, a refund will be issued to the original method of payment, less a 20% restocking

fee. The restocking fee may be waived if an order is placed at the time of return with like-value

merchandise.

Transportation costs are the responsibility of the end user and will not be credited upon return approval.

Any item that is returned after the initial 30 days or has excessive/obvious use will not be considered for

a full refund.

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

907005 5 REV122022

SAFEGUARDING THE POINT OF OPERATION

ANSI B11.2 - Hydraulic Power Presses -

Safety Requirements for Construction, Care, and Use

It is important that Dake press users have a clear understanding of their responsibility involving the care

and use of their Dake hydraulic press, including point-of-operation safe guards. Dake strongly

recommends that Dake press users obtain a copy of the current American National Standard Institute

(ANSI) B11.2 standard, for a more complete understanding of their responsibilities.

ANSI B11.2 states the following, relative to point of operation safeguarding:

“Normally, only the employer (press user) can determine the requirements of the press productions

system components, including the dies and methods for feeding. Therefore, the employer is ultimately

responsible to designate and provide the point-of-operation safeguarding system.”

The standard also discusses additional responsibilities of the employer. Some of the key responsibilities

are:

•The employer is responsible for the safety, use, and care of the hydraulic power press production

system.

•The employer is responsible to consider the sources of hazards for all tasks to be implemented on

the hydraulic power press production system.

•The employer is required to eliminate, or control identified hazards in the scope of their work activity.

•The employer is responsible for the training of personnel, caring for, inspecting, maintaining, and

operating hydraulic press production systems to ensure their competence.

•The employer is responsible to provide and ensure that point-of-operation safeguarding is used,

checked, maintained, and where applicable, adjusted on every production operation performed on a

press production system.

A complete and current copy of the ANSI B.11.2 standard can be obtained by contacting the following:

American National Standards Institute

1430 Broadway

New York, NY 10018

AMT – The Association for Manufacturing Technology

7901 Westpark Drive

McLean, VA 22102

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

907005 6 REV122022

SPECIFICATIONS

Number

907005

Ram travel

8”

Capacity

150 tons

Screw travel

8”

Width between uprights

48”

Horizontal workhead travel

27-1/4”

Width between table channels

12-1/8

”

Height

95”

Min ram to table

5”

Weight

2,750 lbs

Max ram to table

25”

Base

66” x 42”

In the space provided record the serial number and model number of the machine. This

information is only found on the black and gold Dake tag shown below. If contacting Dake this

information must be provided to assist in identifying the specific machine.

SAFETY

This is the safety alert symbol. When you see this symbol on your press be alert to the

potential for personal injury.

Employer is responsible to perform a hazard/PPE assessment before work activity.

Follow recommended precautions and safe operating practices.

Additional Warnings:

•Carefully read all safety messages in these instructions and on your press safety

signs.

•Keep safety labels in good condition. Replace missing or damaged safety labels.

•Employer is responsible to perform a hazard/PPE assessment before work activity.

•Do not alter this press from its original design.

•Do not make repairs or adjustments to any hydraulic system unless you are competent

or working under competent supervision.

•Only use Dake original parts.

Serial No.

Model No.

Install Date:

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

907005 7 REV122022

•This machine is intended to be operated by one person. This person should be

conscious of the press ram movement not only for themselves but also for persons in the

immediate area of the machine.

•Tag out procedures must be followed by authorized employees as per OSHA.

•Hydraulic – Relieve all hydraulic pressure before servicing the press. Turn the red

release handle to relieve the pressure.

•Spring Pressure – Clamp ring on bottom of piston must be in place before removing

cylinder.

•Hoist and table channel – always place table pins under the table channels then install

the remaining pins. Always release pressure on the cable before using press.

Label Part No. 300168

Label Part No.

84399

Label Part No.

6767

Label Part No.

84487

Label Part No.

634

Label Part No.

607

Label Placement View

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

907005 8 REV122022

SET UP

For shipping convenience, the gauge, pump handle, hoist crank, screw nose and base angles

were removed from the press. Assemble these parts to the press in the following order:

1. Bolt the base angles to the uprights using the four bolts and nuts furnished. Shoulder the

base angles against the stops on the uprights.

2. The press should be set on a level floor with the base angles touching the floor at all

points, using shims where necessary. Then secure the base angles to the floor using

four, 1/2” bolts included.

3. Install the pressure gauge using the hydraulic sealant to ensure a sealed fit.

4. Insert the pump handle into the handle socket and fasten in place by means of the

setscrew on top of the handle socket.

5. CAUTION! Place the hoist crank on the lift drum shaft. Remove the table pins and

turn the crank to get the table to a desired height. Check to make sure the hoist cable is

tracking correctly. Run the table channels from top to bottom. The cable should be on

each of the two upper pulleys and should track back and forth on the cable drum.

a. Place the table pins under the table before releasing the hoist crank when

positioning the table channels for cable tracking, servicing, or set up for desired

work operating. Be sure all table pins are fully inserted in place before applying

pressure. Always remove or release pressure on the cable before pressure is

applied by turning the hand crank counterclockwise until slack forms in the cables.

FAILURE TO DO SO WILL CAUSE DAMAGE TO THE HOIST.

b. If a tracking problem exists, contact the Dake factory for instructions.

6. Fasten nosepiece to the end of the screw using the thumbscrew included.

FILLING PRESS WITH OIL

Recommended to replace hydraulic oil every 6 months of machine use.

IMPORTANT! ONLY FILL WITH NEW, CLEAN, LIGHT HYDRAULIC OIL. UNDER NO

CIRCUMSTANCES USE DIRTY OIL.

1. Use Mobil DTE 24 or equivalent.

2. Filter the oil to remove any possible dirt.

3. Put the piston in to its maximum upper position.

4. Fill the reservoir with 14 quarts of oil.

5. Remove the screw plug from the gauge extension on the top of the workhead.

6. Close the release valve handwheel and pump oil into the workhead until oil is visible in

the stand pipe.

a. This will remove all air from the chamber above the piston.

If oil leaks by the piston, the reservoir should be drained and refilled with the piston in the

maximum upper position.

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

907005 9 REV122022

OPERATION

CONTROLS

Hand Crank: (item 62 & 63) on the side of the press is to assist in lowering and raising the table

of the press once the table pins are removed. Do not forget to replace the pins once you have

the table at the desired height.

Head Positioning Handwheel:can be loosened to allow the head to move along the upper

frame track and can be positioned at any length on the top frame. After in position, tightening

the handwheel completely will keep the head in place.

Handle:(item 55) is the pressure supply source and is manually operated with up and down

motion. IMPORTANT! Always pump the piston down ½” before the nose piece comes in contact

with the work. Damage to the piston may occur if not pumped before meeting the work.

Release Valve Handwheel: releases the pressure to let the ram return to its raised position.

Always keep the valve firmly closed when operating the press until you want to release the

pressure.

Screw Handwheel (item 25) raises or lowers the ram screw in and out of the piston assembly.

Always keep the portion of the screw extending out of the piston as short as possible. Instead of

overextending the screw it is recommended to raise the table rather than running the screw out

of its limit of travel. NEVER EXCEED THE RECOMMENDED STROKE OF 8 INCHES FOR

THIS PRESS. EXCEEDING THE STROKE WILL CAUSE DAMAGE TO THE INNER

PACKINGS.

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