Laguna Tools DAKE Force 25DA Bedienungs- und Wartungshandbuch

Dake Corporation Phone: 800.937.3253 www.dakecorp.com

1809 Industrial Park Dr Fax: 800.846.3253

Grand Haven, MI 49417

DAKE SINGLE PHASE DURA-PRESS

Force 25DA

INSTRUCTIONAL MANUAL

WARNING!

Read and understand all instructions and responsibilities before operating. Failure to follow

safety instructions and labels could result in serious injury.

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

909215 1 REV012021

TABLE OF CONTENTS

DAKE STANDARD LIMITED WARRANTY ............................................................ 2

RETURN & REFUND POLICY ............................................................................... 4

SAFEGUARDING THE POINT OF OPERATION................................................... 5

SPECIFICATIONS.................................................................................................. 6

SAFETY.................................................................................................................. 7

SET UP................................................................................................................... 8

PRESS PLACEMENT ................................................................................... 8

FILLING THE PRESS WILL OIL ................................................................... 8

WIRING INSTRUCTIONS ............................................................................. 9

OPERATION .......................................................................................................... 9

BEFORE FIRST TIME OPERATION............................................................. 9

MAINTENANCE ................................................................................................... 10

LUBRICATION ............................................................................................ 10

HYDRAULIC LINES AND FITTINGS .......................................................... 10

TROUBLESHOOTING ......................................................................................... 11

EXPLODED VIEWS & PART LISTS..................................................................... 12

25 DA WOKRHEAD DIAGRAM .................................................................. 14

ORDERING INFORMATION ................................................................................ 14

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

909215 2 REV012021

DAKE STANDARD LIMITED WARRANTY

Finished Machines

Dake warrants to the original purchaser the finished machine manufactured or distributed by it to be free

from defects in material and workmanship under normal use and service within 1 year (12 months) from

the delivery date to the end user.

Parts

Dake warrants to the original purchaser the component part manufactured or distributed by it to be free

from defects in material and workmanship under normal use and service within 30 days from the delivery

date to the end user.

The standard limited warranty includes the replacement of the defective component part at no cost to the

end user.

Sale of Service (Repairs)

Dake warrants to the original purchaser the component part repaired by Dake Corporation at the

manufacturing facility to be free from defects in material and workmanship under normal use and service

within 90 days from the return date to the end user, as it pertains to the repair work completed. The

standard limited warranty includes repair of the defective component part, at no cost to the end user.

Warranty Process

Subject to the conditions hereinafter set forth, the manufacturer will repair or replace any portion of the

product that proves defective in materials or workmanship. The manufacturer retains the sole right and

option, after inspection, to determine whether to repair or replace defective equipment, parts or

components. The manufacturer will assume ownership of any defective parts replaced under this

warranty.

All requested warranty claims must be communicated to the distributor or representative responsible for

the sale. Once communication has been initiated, Dake Customer Service must be contacted for

approval:

Phone: (800) 937-3253

Email: [email protected]

When contacting Dake, please have the following information readily available:

- Model #

- Serial #

- Sales Order #

Purchasers who notify Dake within the warranty period will be issued a Case number and/or a Return

Material Authorization (RMA) number. If the item is to be returned per Dake’s request, the RMA number

must be clearly written on the exterior packaging. Any item shipped to Dake without an RMA will not be

processed.

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

909215 3 REV012021

Warranty Exceptions:

The following conditions are not applicable to the standard limited warranty:

(a) Part installation or machine service was not completed by a certified professional, and is not

in accordance with applicable local codes, ordinances and good trade practices.

(b) Defects or malfunctions resulting from improper installation or failure to operate or maintain

the unit in accordance with the printed instructions provided.

freight terms.

(d) Normal maintenance service or preventative maintenance, and the parts used in connection

with such service.

(e) Units and parts which have been altered or repaired, other than by the manufacturer or as

specifically authorized by the manufacturer.

(f) Alterations made to the machine that were not previously approved by the manufacturer, or

that are used for purposes other than the original design of the machine.

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

909215 4 REV012021

RETURN & REFUND POLICY

Thank you for purchasing from Dake! If you are not entirely satisfied with your purchase, we are here to

help.

Returns

All Dake manufactured / distributed machines, parts and couplings include a 30-day return option. These

policies are valid from the date of final shipment to the end user.

To be eligible for a return, the item must be unused and in the same condition as received.

All requested warranty claims must be communicated to the distributor or representative responsible for

the sale. Once communication has been initiated, Dake Customer Service must be contacted for

approval:

Phone: (800) 937-3253

Email: [email protected]

Once the return request has been approved by Customer Service, a representative will supply a Return

Material Authorization (RMA) number. The returned item must have the provided RMA number clearly

marked on the outside packaging. Any item received without an RMA number clearly visible on the

packaging will not be processed.

An RMA number can only be provided by the Dake Customer Service team and must be obtained prior

to the return shipment.

Refunds

Once the item has been received and inspected for damages, a representative will notify the requestor

referencing the provided RMA number.

If the return is approved, a refund will be issued to the original method of payment, less a 20% restocking

fee. The restocking fee may be waived if an order is placed at the time of return with like-value

merchandise.

Transportation costs are the responsibility of the end user and will not be credited upon return approval.

Any item that is returned after the initial 30 days or has excessive/obvious use will not be considered for

a full refund.

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

909215 5 REV012021

SAFEGUARDING THE POINT OF OPERATION

ANSI B11.2 - Hydraulic Power Presses -

Safety Requirements for Construction, Care, and Use

It is important that Dake press users have a clear understanding of their responsibility involving the care

and use of their Dake hydraulic press, including point-of-operation safe guards. Dake strongly

recommends that Dake press users obtain a copy of the current American National Standard Institute

(ANSI) B11.2 standard, for a more complete understanding of their responsibilities.

ANSI B11.2 states the following, relative to point of operation safeguarding:

“Normally, only the employer (press user) can determine the requirements of the press productions

system components, including the dies and methods for feeding. Therefore, the employer is ultimately

responsible to designate and provide the point-of-operation safeguarding system.”

The standard also discusses additional responsibilities of the employer. Some of the key responsibilities

are:

•The employer is responsible for the safety, use, and care of the hydraulic power press production

system.

•The employer is responsible to consider the sources of hazards for all tasks to be implemented on

the hydraulic power press production system.

•The employer is required to eliminate, or control identified hazards in the scope of their work activity.

•The employer is responsible for the training of personnel, caring for, inspecting, maintaining, and

operating hydraulic press production systems to ensure their competence.

•The employer is responsible to provide and ensure that point-of-operation safeguarding is used,

checked, maintained, and where applicable, adjusted on every production operation performed on a

press production system.

A complete and current copy of the ANSI B.11.2 standard can be obtained by contacting the following:

American National Standards Institute

1430 Broadway

New York, NY 10018

AMT – The Association for Manufacturing Technology

7901 Westpark Drive

McLean, VA 22102

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

909215 6 REV012021

SPECIFICATIONS

Model

Force 25DA

Number

909215

Capacity

25 tons

Horse Power

1 HP

Voltage

110V Single Phase

Ram Travel

10”

Pressing Speed

10 ipm

Width between uprights

28”

Max. ram to table

44”

Height

88”

Base

30” x 38”

Weight

3,450 lbs.

In the space provided record the serial number and model number of the machine. This

information is only found on the black and gold Dake tag shown below. If contacting Dake this

information must be provided to assist in identifying the specific machine.

Serial No.

Model No.

Install Date:

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

909215 7 REV012021

SAFETY

This is the safety alert symbol. When you see this symbol on your press be alert to the

potential for personal injury.

Employer is responsible to perform a hazard/PPE assessment before work activity.

Label Placement View

Label Part No. 300168

Label Part No.

302070

Label Part No.

84487

Label Part No.

84395

Label Part No.

84399

Label Part No.

76462

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

909215 8 REV012021

Follow recommended precautions and safe operating practices. It is important that the

operator understand all safety instruction listed below in order to prevent damage to

themselves, others, or the machine:

•Carefully read all the safety messages in this manual and on your press safety labels.

Keep safety labels in good condition. Replace missing or damaged safety labels.

•Do not alter this press from its original design.

•Do not make repairs or adjustments to any hydraulic system unless you are competent or

working under competent supervision.

•Only use Dake original parts.

•This machine is intended to be operated by one person. This person should be conscious

of the ram movement not only for themselves but also for persons in the immediate area

of the machine.

•This press is not intended for pulling operations. Personal injury or machine damage can

result.

SET UP

PRESS PLACEMENT

•The press needs to be placed so that it has a safety perimeter of 2-1/2 feet on all sides

from any other objects or machines.

•Press should be placed on level floor with base angles touching the floor at all points.

Use shims where necessary.

FILLING THE PRESS WILL OIL

Fill the reservoir with DTE 24 Mobil hydraulic oil or equivalent.

a. 25DA holds 2 gallons of oil. Make sure the oil is new and be cautious no

contaminants get in while filling the reservoir.

b. Oil should be changed about once a year.

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

909215 9 REV012021

WIRING INSTRUCTIONS

WARNING: A licensed qualified electrician that follows all state and local laws must

wire and install electrics on this press.

110 Volt

WARNING: Machine must have a designated 30 amp drop for 110 volts. This press

will not operate correctly without 30 amps.

For 110 volts this machine is ready to plug in. The machine can be wired 220-volt single phase.

Always follow the wiring diagram provided in the moor cover when converting to 220-volt single

phase. A cord and plug that is rated for a specific voltage and amperage must be used. This

rating can be found on the motor.

220 Volt Single Phase

The press new is shipped out as a 110-volt machine. If wiring must be changed to suit 220-volt

single phase.

1. The leads on the motor must be changed to fit 220-volt, 17.2 amps, follow the diagram on

the motor.

2. Install plug and wire that fits the rating on the motor, the plug and wire must be rated for

the voltage and amperage listed on the motor.

OPERATION

BEFORE FIRST TIME OPERATION

1. Make sure the reservoir is filled with 3 gallons of Mobil DTE 24 hydraulic fluid or

equivalent.

2. Turn the on/off power (toggle) switch to the “on” position (up).

3. Move the control lever down, this will advance the ram in the downward position.

4. Release the control lever and the ram will stop all movement.

5. Move the control lever to the up position and the ram with move up.

6. When the press is new be sure to move the ram up and down to work out any air that

may be in the system.

WARNING: When using the control lever in pressing operations or to return the ram

stop applying pressure once the handle reaches its positive stop. Applying additional

force on the lever does not increase ram speed and will lead to premature damage of the

valve.

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