Lenze 8201 Bedienungsanleitung

EDB8200UE

00398283

Operating Instructions

Global Drive

Frequency inverters

8200 series

Typ

Id.-NR

Fert.-Nr

Serien-Nr.

Eingang1

Eingang2

Lenze

Postfach 101352 ,31763 HAMELN

K35.0110-3

TheseOperatingInstructionsarevalid forthe82XXcontrollersoftheversions:

33.820X- E- 1x. 1x (8201 - 8204)

33.8202- E- 1x. 1x -V002 reduced assemblydepth (8202)

Type

Design:

B= Module

C=ColdPlate

E= EnclosureIP20

Hardware level and index

Software level and index

Variant

Explanation

Corresponds to theGerman edition of 16/06/1997

Edition of: 02/10/1997

Contents

820XBA1097 i

1 Preface and general information 1-1...........................

1.1 About these Operating Instructions ... 1-1.......................

1.1.1 Terminologyused 1-1...............................

1.1.2 What isnew? 1-2..................................

1.2 Scope of delivery 1-2.....................................

1.3 Legal regulations 1-3.....................................

2 Safety information 2-1......................................

2.1 General safety information 2-1...............................

2.2 Layout of the safety information 2-3...........................

2.3 Residual hazards 2-4.....................................

3 Technical data 3-1.........................................

3.1 General data/application conditions 3-1.........................

3.2 Rated data (Operation with 150 % overload) 3-2...................

3.2.1 Types 8201 to8204 3-2.............................

3.3 Fuses and cable cross-sections 3-4...........................

3.3.1 Singledrives with 150 % overload 3-4....................

3.4 Dimensions 3-4.........................................

4 Installation 4-1............................................

4.1 Mechanical installation 4-1.................................

4.1.1 Important notes 4-1.................................

4.1.2 Standard assemblywith fixing rails or fixing angles 4-3.........

4.1.2.1 Types 8201 to8204 4-3......................

4.1.2.2 Type 8202-V002 (reduced assemblydepth) 4-4.......

4.1.3 DIN-rail assembly 4-5...............................

4.2 Electrical installation 4-6...................................

4.2.1 Important notes 4-6.................................

4.2.2 Power connections 4-7..............................

4.2.2.1 Mains connection 4-7........................

4.2.2.2 Motor connection 4-7........................

4.2.2.3 Connection diagram 4-9.......................

4.2.3 Control connections 4-10..............................

4.2.3.1 Control cables 4-10...........................

4.2.3.2 Assignment of thecontrol terminals 4-10............

4.2.3.3 Connection diagrams 4-12......................

4.3 Installation of a CE-typical drivesystem 4-13......................

Contents

ii 820XBA1097

5 Commissioning 5-1.........................................

5.1 Before you switch on 5-1..................................

5.2 Short set-up (Factorysetting) 5-2.............................

5.2.1 Switch-on sequence 5-2.............................

5.2.2 Factory setting of the most important drive parameters 5-3......

5.3 Adapt machine data 5-4...................................

5.3.1 Determine speed range (fdmin, fdmax) 5-4.................

5.3.2 Adjustment of acceleration and deceleration times (Tir , T if) 5-6..

5.3.3 Setting of thecurrent limit (Imax) 5-7.....................

5.4 Optimisation of the operating characteristic of the drive 5-8...........

5.4.1 Select the control mode 5-8...........................

5.4.1.1 OptimisationofV/f-characteristiccontrolwithautoboost......

5-11

5.4.1.2 Optimisation of V/f-characteristic control 5-13.........

6 During operation 6-1.......................................

7 Configuration 7-1..........................................

7.1 Basics 7-1............................................

7.2 Code table 7-2.........................................

8 Troubleshooting and fault elimination 8-1.......................

8.1 Troubleshooting 8-1......................................

8.1.1 Display at the controller 8-1...........................

8.1.2 Display at the operating module 8-1.....................

8.1.3 Maloperation of the drive 8-2..........................

8.2 Fault analysis using the history buffer 8-2.......................

8.3 Fault indications 8-3......................................

8.4 Reset of fault indications 8-5................................

9 Accessories (Overview) 9-1..................................

9.1 Accessories for all types 9-1................................

9.2 Software 9-2...........................................

9.3 Type-specific accessories 9-2...............................

10 Index 9-3................................................

Preface and general information

820XBA1097 1-1

1 Preface and general information

1.1 About these Operating Instructions ...

These Operating Instructions help you to connect and set up

the 82XXfrequency inverter. They contain safety information

whichmust beobserved.

All persons who work on and with 82XXfrequency inverters

must have the Operating Instructions available and observe

all relevant notes and instructions.

TheOperating Instructionsmust alwaysbe inacompleteand

perfectly readable state.

1.1.1 Terminology used

Term In the following text used for

82XX Anyfrequencyinverter of the series 8200, 8210, 8220, 8240

Controller 82XXfrequency inverter

Drive system Drive systems with 82XXfrequencyinverters and other Lenze drive

components

1-2 820XBA1097

1.1.2 What is new?

Material

no. Edition of Important Content

375134 05/10/1994 8200/8210 Short Instructions

375190 13/02/1995 8200/8210 Operating Instructions

398283 02/10/1997 replaces 375134

replaces 375190

Contents onlyfor 8200

Complete revision of the contents

Complete editorial revision

1.2 Scope of delivery

Scope of delivery Important

1 82XXfrequency inverter

1 Operating Instructions

1 accessorykit (components for

the mechanical and electric

installation)

After receipt of the delivery, check immediately whether

the scope of supply matches with the accompanying

papers. Lenzedoes not accept anyliabilityfor deficiencies

claimed subsequently.

Claim

visible transport damage immediately to the forwarder.

visible deficiencies/incompleteness immediately to your

Lenze representative.

Preface and general information

820XBA1097 1-3

1.3 Legal regulations

Labelling Nameplate CE mark Manufacturer

Conforms to the ECLow Voltage

Directive Lenze GmbH& Co KG

Postfach 101352

D-31763 Hameln

Application

as directed 82XX frequency inverter

must only be operated under the conditions prescribed in these Instructions.

are components

- used for open and closed loop control of variable speed drives withasynchronous standard

motors, reluctancemotors, PM-synchronous motors with asynchronous damping cage.

- used for installation into a machine.

- used for assembly together with other components to form a machine.

are electric units for the installation into control cabinets or similar enclosed operating housing.

comply with the requirements of the Low-Voltage Directive.

are not machines for the purpose of the MachineryDirective.

are not to be used as domestic appliances, but only for industrial purposes.

Drive systems with 82XX frequency inverters

comply with the EMCDirective if they are installed according to the guidelines of CE-typical drive

systems.

canbeused

- on public and non-public mains.

- in industrial as well as residential and commercial premises.

The user is responsible for the compliance of his application with the ECdirectives.

Any other use shall be deemed inappropriate!

1-4 820XBA1097

Liability

The information, data and notes in these Operating Instructions met the state of the art at the time

of printing. Claims referring to drive systems which have already been supplied cannot be derived

from the information, illustrations, and descriptions given in these Operating Instructions.

The specifications, processes, and circuitry described in these Operating Instructions arefor

guidance only and must beadapted to your own specific application. Lenze does not take

responsibilityfor the suitabilityof theprocess and circuit proposals.

The indications given in these Operating Instructions describe the features of the product without

warranting them.

Lenze does not accept any liabilityfor damage and operating interference caused by:

- disregarding these Instructions

- unauthorized modifications to the controller

- operating errors

- improper working on and with the controller

Warranty

Warranty conditions: see Sales and Delivery Conditions of Lenze GmbH & Co KG.

Warrantyclaims must be made immediately after detecting defects or faults.

Thewarrantyis void in all cases whereliabilityclaims cannot be made.

Disposal Material recycle dispose

Metal

Plastic

Printed-board assemblies -

Safety information

820XBA1097 2-1

2 Safety information

2.1 General safety information

Safety and application notes for controllers

(to: Low-Voltage Directive73/23/EEC)

1. General

During operation, drive controllers may have, according

to their type of protection, live, bare, in some cases also

movable or rotating parts as well as hot surfaces.

Non-authorized removal of the required cover,

inappropriate use, incorrect installation or operation,

creates the risk of severe injuryto persons or damage to

material assets.

Further information can be obtained from the

documentation.

All operations concerning transport, installation, and

commissioning as well as maintenance must be carried

out byqualified, skilledpersonnel (IEC364 and CENELEC

HD 384 or DIN VDE0100 and IEC report 664 or DIN VDE

0110 andnational regulations for theprevention of

accidents must be observed).

According to this basic safetyinformation qualified

skilled personnel are persons who are familiar with the

erection, assembly, commissioning, and operation of the

product and who have the qualifications necessary for

their occupation.

2. Application as directed

Drive controllers are components which are designed for

installation in electrical systems or machinery.

When installing in machines, commissioning of the drive

controllers (i.e. the starting of operation as directed) is

prohibited until it is proven that the machine corresponds

tothe regulations of the ECDirective 89/392/EEC

(MachineryDirective); EN60204 must beobserved.

Commissioning (i.e. starting of operation as directed) is

only allowed when there is compliance with the EMC

Directive (89/336/EEC).

The drive controllers meet the requirements of the Low

Voltage Directive 73/23/EEC. The harmonized standards

of the prEN50178/ DIN VDE0160 series together with

EN60439-1/DINVDE0660 part 500 andEN60146/DIN

VDE0558 areapplicabletodrivecontrollers.

The technical data and information on the connection

conditions must be obtained from thenameplate and the

documentation and must be observed in all cases.

3. Transport, storage

Notes on transport, storage and appropriate handling

must be observed.

Climatic conditions must be observed according to

prEN50178.

4. Erection

The devices must be erected and cooled according to the

regulations of the corresponding documentation.

The drive controllers must be protected from

inappropriate loads. Particularly during transport and

handling, components must not be bent and/or isolating

distances must not be changed. Touching of electronic

components and contacts must be avoided.

Drive controllers contain electrostatically sensitive

components which can easilybe damaged by

Safety information

2-2 820XBA1097

inappropriate handling. Electrical components must not

be damaged or destroyed mechanically (health risks are

possible!).

5. Electrical connection

When working on live drive controllers, the valid national

regulations for the prevention of accidents (e.g. VBG4)

must be observed.

The electrical installation must be carried out according

to the appropriate regulations (e.g. cable cross-sections,

fuses, PEconnection). More detailed information is

included in the documentation.

Notes concerning the installation in compliancewith

EMC- such as screening, grounding, arrangement of

filters and laying of cables - areincluded in the

documentation of the drive controllers. These notes must

also be observed in all cases for drive controllers with

the CEmark. The compliance with the required limit

values demanded bythe EMClegislation is the

responsibilityof the manufacturer of the system or

machine.

6. Operation

Systems where drive controllers are installed must be

equipped, if necessary, with additional monitoring and

protective devices according to the valid safety

regulations, e.g. law on technical tools, regulations for

the prevention of accidents, etc. Modifications of the

drive controllers by the operating software are allowed.

After disconnecting the drive controllers from the supply

voltage, live parts of the controller and power

connections must not be touched immediately, because

of possiblycharged capacitors. For this, observe the

corresponding labels on the drive controllers.

During operation, all covers and doors must be closed.

7. Maintenance and servicing

The manufacturer’s documentation must be observed.

This safety information must be kept!

The product-specific safety and application notes

in these Operating Instructions must also be

observed!

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