Lenze 8400 BaseLine C Bedienungsanleitung

EDS84ABD302

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Hardware Manual

8400 0.25 ... 3.0 kW



E84A... - BaseLine C/BaseLine D

8400 frequency inverter

L-force Drives

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0Fig. 0Tab. 0

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Contents i

3

EDS84ABD302 EN 4.0

1 About this documentation 6..................................................

1.1 Document history 6....................................................

1.2 Conventions used 7....................................................

1.3 Notes used 8..........................................................

2 Safety instructions 9.........................................................

2.1 General safety information 9............................................

2.2 General safety and application instructions for Lenze motors 12................

2.3 Residual hazards 15.....................................................

3 Product description 16........................................................

3.1 Device features 16......................................................

3.2 Overview of the devices 17...............................................

3.2.1 Determining the device type 18...................................

3.2.2 Type code 19...................................................

4 Technical data 20............................................................

4.1 General data and operating conditions 20.................................

4.2 Rated data 24..........................................................

4.2.1 Overview 24....................................................

4.2.2 Operation at rated mains voltage 230 V 26..........................

4.2.3 Operation at rated mains voltage 400 V 29..........................

4.2.4 Operation at rated mains voltage 500 V 33..........................

4.3 Overcurrent operation 36................................................

4.3.1 Device overload for 15-s cycle 37...................................

4.3.2 Device overload for 180-s cycle 38..................................

4.4 Terminal description 39..................................................

4.4.1 Overview 39....................................................

4.5 Control terminals 40.....................................................

4.5.1 External supply voltage 24 V 40....................................

4.5.2 Analog input 41.................................................

4.5.3 Digital inputs 42................................................

4.5.4 Digital outputs 42...............................................

4.5.5 Relay output connection 42.......................................

5 Mechanical installation 43.....................................................

5.1 Important notes 43......................................................

5.2 Standard devices in the power range from 0.25 ... 3 kW 44.....................

5.2.1 Assembly in built-in technique (standard) 44........................

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Contentsi

4EDS84ABD302 EN 4.0

6 Electrical installation 45.......................................................

6.1 Important notes 45......................................................

6.1.1 Electrical isolation 47............................................

6.1.2 Device protection 48.............................................

6.1.3 Maximum motor cable length 48..................................

6.1.4 Motor protection 48.............................................

6.1.5 Interaction with compensation equipment 48.......................

6.1.6 Safety notes for the installation according to UL or UR 49.............

6.2 Installation according to EMC (installation of a CE-typical drive system) 50.......

6.2.1 Shielding 50....................................................

6.2.2 Mains connection, DC supply 52...................................

6.2.3 Motor cables 53.................................................

6.2.4 Control cables 54................................................

6.2.5 Installation in the control cabinet 55...............................

6.2.6 Wiring outside the control cabinet 57..............................

6.2.7 Detecting and eliminating EMC interferences 59.....................

6.3 Devices in the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V) 60................

6.3.1 Example circuits 60..............................................

6.3.2 Terminal assignment of the power connections 61...................

6.4 Devices in the power range from 0.37 to 3 kW (3/PE AC 400 V) 66...............

6.4.1 Example circuits 66..............................................

6.4.2 Terminal assignment of the power connections 67...................

6.5 Control terminals 72.....................................................

6.5.1 Important notes 72..............................................

6.5.2 System bus connection (CANopen) 74..............................

6.5.3 Analog input 75.................................................

6.5.4 External supply voltage 24 V 77....................................

6.5.5 Digital inputs and outputs 78.....................................

6.5.6 Relay output connection 80.......................................

6.5.7 Diagnostics 81..................................................

7 Commissioning 82...........................................................

7.1 Before switching on 82..................................................

7.2 Display elements and control panel 83.....................................

7.3 Menu structure 85......................................................

7.4 Preparing the commissioning procedure 86.................................

7.5 Test commissioning 87..................................................

7.5.1 Test commissioning with keypad control 88.........................

7.5.2 Test commissioning with terminal control 90........................

7.6 Messages 92...........................................................

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Contents i

5

EDS84ABD302 EN 4.0

8Brakingoperation 93.........................................................

8.1 Braking operation without additional measures 93...........................

8.2 Braking operation with external brake module 94...........................

8.3 Braking operation with external brake resistor 95............................

8.3.1 Operation at rated mains voltage 400 V 96..........................

8.3.2 Operation at rated mains voltage 500 V 97..........................

8.3.3 Selection of the brake resistors 98..................................

8.3.4 Rating for Lenze brake resistors 99.................................

8.3.5 Wiring of brake resistor 100........................................

8.4 Controlling the brake 102.................................................

8.4.1 Introduction 102.................................................

8.4.2 Rated data 103..................................................

8.4.3 Wiring 104......................................................

9 Accessories (overview) 105.....................................................

9.1 Overview 105............................................................

9.2 Mains chokes 106........................................................

9.3 External brake resistors 107...............................................

9.4 Memory modules 108.....................................................

9.5 Keypad 110.............................................................

10 Appendix 111................................................................

10.1 Total index 111..........................................................

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About this documentation

Document history



6EDS84ABD302 EN 4.0

1 About this documentation

Contents

This Hardware Manual informs you how to use the BaseLine C and BaseLine D version of

the 8400 controller series as directed.

Validity

The information in this Hardware Manual applies to the 8400 BaseLine C and BaseLine D

inverters with the following nameplate data:

Type Type designation From hardware version From software version

8400 BaseLine C E84AVBCxxxxxxX0 VA 03.00

8400 BaseLine D E84AVBDxxxxxxX0 VA 03.00

8400 BaseLine D with

digital output ”DO1”

E84AVBDxxxxxxX11A 02.01

8400 BaseLine D without

digital output ”DO1”

E84AVBDxxxxxxX01A 01.00

Material number Version Description

13251886 1.1 06/2008 TD03 First edition

13260428 2.0 07/2008 TD03 Complete revision

13277182 3.0 02/2009 TD03 New edition due to company reorganisation

Corrections in Chapter ”Technical Data” and

”Electrical Installation”

.>3ö 4.0 03/2009 TD03 Corrections in Chapter ”Mechanical Installation”

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About this documentation

Conventions used

7

EDS84ABD302 EN 4.0

1.2 Conventions used

This documentation uses the following conventions to distinguish between different

types of information:

Type of information Writing Examples/notes

Notation of numbers

Decimal separator Point The decimal point is always used.

For example: 1234.56

Warnings

UL warnings Are only given in English.

UR warnings 

Text font style

Program name »« Lenze software

For example: »Engineer«

Symbols

Cross-reference  Refers to additional information. For

example 16 = see page 16.

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About this documentation

Notes used



8EDS84ABD302 EN 4.0

1.3 Notes used

The following pictographs and signal words are used in this documentation to indicate

dangers and important information:

Safety instructions

Structure of safety instructions:

Danger!

(characterises the type and severity of danger)

Note

(describes the danger and gives information about how to prevent dangerous

situations)

Pictograph and signal word Meaning

Danger!

Danger of personal injury through dangerous electrical voltage.

Reference to an imminent danger that may result in death or

serious personal injury if the corresponding measures are not

taken.

Danger!

Danger of personal injury through a general source of danger.

Reference to an imminent danger that may result in death or

serious personal injury if the corresponding measures are not

taken.

Stop!

Danger of property damage.

Reference to a possible danger that may result in property

damage if the corresponding measures are not taken.

Application notes

Pictograph and signal word Meaning

Note! Important note to ensure troublefree operation

Tip! Useful tip for simple handling

Reference to another documentation

Special safety instructions and application notes for UL and UR

Pictograph and signal word Meaning

Warnings!

Safety or application note for the operation of a UL-approved

device in UL-approved systems.

Possibly the drive system is not operated in compliance with UL

if the corresponding measures are not taken.

Warnings!

Safety or application note for the operation of a UR-approved

device in UL-approved systems.

Possibly the drive system is not operated in compliance with UL

if the corresponding measures are not taken.

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Safety instructions

General safety information

9

EDS84ABD302 EN 4.0

2 Safety instructions

2.1 General safety information

Foryourpersonalsafety

Disregarding the following safety measures can lead to severe injury to persons and

damage to material:

ƒOnly use the product as directed.

ƒNevercommissiontheproductintheeventofvisibledamage.

ƒNever commission the product before assembly has been completed.

ƒDo not carry out any technical changes on the product.

ƒOnly use the accessories approved for the product.

ƒOnly use original spare parts from Lenze.

ƒObserve all regulations for the prevention of accidents, directives and laws

applicable on site.

ƒTransport, installation, commissioning and maintenance work must only be carried

out by qualified personnel.

– Observe IEC 364 and CENELEC HD 384 or DIN VDE 0100 and IEC report 664 or

DIN VDE 0110 and all national regulations for the prevention of accidents.

– According to this basic safety information, qualified, skilled personnel are persons

who are familiar with the assembly, installation, commissioning, and operation of

the product and who have the qualifications necessary for their occupation.

ƒObserve all specifications in this documentation.

– This is the condition for safe and trouble-free operation and the achievement of

the specified product features.

– The procedural notes and circuit details described in this documentation are only

proposals. It’s up to the user to check whether they can be transferred to the

particular applications. AC Technology Corporation does not accept any liability for

the suitability of the procedures and circuit proposals described.

ƒDepending on their degree of protection, some parts of the Lenze controllers

(frequency inverters, servo inverters, DC speed controllers) and their accessory

components can be live, moving and rotating during operation. Surfaces can be hot.

– Non-authorised removal of the required cover, inappropriate use, incorrect

installation or operation, creates the risk of severe injury to persons or damage to

material assets.

– For more information, please see the documentation.

ƒHigh amounts of energy are produced in the controller. Therefore it is required to

wear personal protective equipment (body protection, headgear, eye protection, ear

protection, hand guard).

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Safety instructions

General safety information



10 EDS84ABD302 EN 4.0

Application as directed

Controllers are components which are designed for installation in electrical systems or

machines. They are not to be used as domestic appliances, but only for industrial purposes

according to EN 61000-3-2.

When controllers are installed into machines, commissioning (i.e. starting of the operation

as directed) is prohibited until it is proven that the machine complies with the regulations

of the EC Directive 98/37/EC (Machinery Directive); EN 60204 must be observed.

Commissioning (i.e. starting of the operation as directed) is only allowed when there is

compliance with the EMC Directive (2004/108/EC).

The controllers meet the requirements of the Low-Voltage Directive 2006/95/EC. The

harmonised standard EN 61800-5-1 applies to the controllers.

The technical data and supply conditions can be obtained from the nameplate and the

documentation. They must be strictly observed.

Warning: Controllers are products which can be installed in drive systems of category C2

according to EN 61800-3. These products can cause radio interferences in residential areas.

In this case, special measures can be necessary.

Transport, storage

Please observe the notes on transport, storage, and appropriate handling.

Observe the climatic conditions according to the technical data.

Installation

The controllers must be installed and cooled according to the instructions given in the

corresponding documentation.

The ambient air must not exceed degree of pollution 2 according to EN 61800-5-1.

Ensure proper handling and avoid excessive mechanical stress. Do not bend any

components and do not change any insulation distances during transport or handling. Do

not touch any electronic components and contacts.

Controllers contain electrostatic sensitive devices which can easily be damaged by

inappropriate handling. Do not damage or destroy any electrical components since this

might endanger your health!

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