Lenze i510 Series Bedienungsanleitung
Inverter
Inverter i510 Cabinet 0.25 ... 22 kW
Conguraon | Commissioning | Service | EN
This page intenonally le blank!
Contents
1 General informaon 8
1.1 Read rst, then start 8
2 Safety instrucons 9
2.1 Basic safety measures 9
3Mounng 10
3.1 Mechanical installaon 10
4 Commissioning 13
4.1 Before inial switch-on 13
4.2 Operator-process interfaces 14
4.3 Establishing the connecon between the inverter and »EASY Starter« 15
4.4 Parameter seng 16
4.4.1 General notes on parameters 17
4.4.2 Basic inverter sengs 18
4.4.3 Basic motor sengs 20
4.4.4 Funcon assignment of the inputs and outputs 21
4.5 Keypad parameter list 24
5Diagnoscs and fault eliminaon 42
5.1 LED status displays 42
5.2 Keypad fault display43
5.3 Diagnoscs 44
5.3.1 Logbook 45
5.3.2 Error history buer 46
5.3.3 Inverter diagnoscs 48
5.3.4 Network diagnoscs 53
5.3.4.1 CANopen diagnoscs 54
5.3.4.2 Modbus diagnoscs 57
5.3.5 Diagnoscs of the inputs and outputs 57
5.3.5.1 Digital inputs and outputs 57
5.3.5.2 Analog inputs and outputs 58
5.3.6 Process controller status 60
5.3.7 Device idencaon 60
5.3.8 Device overload monitoring (i*t) 61
5.3.9 Heatsink Temperature Monitoring 62
5.3.10 Diagnoscs mer 62
5.4 Short overview of all error codes 63
6 Basic seng 66
6.1 Mains voltage 67
6.2 Control source selecon 69
6.3 Selecon of setpoint source 70
6.3.1 Keypad setpoint default seng 71
6.4 Starng/stopping performance 72
6.4.1 Starng performance 72
6.4.2 Stopping performance 72
6.5 Frequency limits and ramp mes 73
6.6 Quick stop 74
6.7 S-shaped ramps 75
6.8 Opcal device idencaon 76
Contents
3
7 Motor control 77
7.1 Motor data 78
7.2 Motor control selecon 81
7.2.1 V/f characterisc control 81
7.2.1.1 Linear V/f characterisc 82
7.2.1.2 Square-law V/f characterisc 82
7.2.2 Sensorless vector control (SLVC) 82
7.3 Opmisaon of motor control 84
7.3.1 Voltage boost84
7.3.2 Skip frequencies 84
7.3.3 Opmising the stalling behaviour 86
7.3.4 Slip compensaon 87
7.3.5 Oscillaon damping 88
7.4 Opmisaon of the control loops 89
7.4.1 Speed controller 89
7.4.2 Imax controller 89
7.4.3 Current controller 89
7.5 Motor rotang direcon 90
7.6 Switching frequency changeover 91
7.7 Motor protecon 92
7.7.1 Motor overload monitoring (i²*t) 92
7.7.2 Current limits 93
7.7.3 Ulmate motor current 94
7.7.4 Motor phase failure detecon 94
7.7.5 Motor speed monitoring 95
Contents
4
8Conguring the network 96
8.1 General network sengs 97
8.2 Predened process data words 104
8.2.1 Device prole CiA402 105
8.2.2 AC Drive Prole 106
8.2.3 Lenze LECOM prole 107
8.2.4 Further process data 108
8.3 Acyclic data exchange 111
8.4 CANopen 112
8.4.1 CANopen introducon 112
8.4.2 CANopen node address 112
8.4.3 CANopen baud rate 113
8.4.4 CANopen inialisaon 113
8.4.5 CANopen diagnoscs 114
8.4.6 CANopen emergency telegram 115
8.4.7 CANopen heartbeat protocol 115
8.4.8 CANopen process data objects 117
8.4.9 CANopen data mapping 120
8.4.10 CANopen service data objects 122
8.4.11 CANopen error responses 124
8.4.12 CANopen diagnosc counter 125
8.4.13 CANopen LED status displays 126
8.4.14 Reseng the CANopen interface 126
8.5 Modbus 127
8.5.1 Modbus introducon 127
8.5.2 Modbus node address 127
8.5.3 Modbus baud rate 128
8.5.4 Modbus data format128
8.5.5 Modbus me-out monitoring 128
8.5.6 Modbus diagnoscs 128
8.5.7 Modbus funcon codes 131
8.5.8 Modbus data mapping 132
8.5.9 Modbus LED status displays 136
8.5.10 Reset Modbus interface 136
8.5.11 Modbus response me 136
8.5.12 Short setup of Modbus 137
9Conguring the process controller 138
9.1 Basic process controller sengs 139
9.2 Process controller - idle state and rinse funcon 142
9.2.1 Process controller idle state 142
9.2.2 Process controller rinse funcon 143
Contents
5
10 Addional funcons 144
10.1 Device Commands 145
10.1.1 Restoring the Lenze sengs 145
10.1.2 Saving/loading the parameter sengs 146
10.1.3 Device commands for parameter change-over 148
10.1.4 Inialising the network interface 149
10.1.5 Updang the memory module data format 149
10.1.6 Delete logbook 150
10.2 Keypad 151
10.2.1 Keypad language Selecon 151
10.2.2 Keypad setpoint increment 151
10.2.3 Keypad scaling of speed display151
10.2.4 Keypad status display 152
10.3 DC braking 153
10.4 Brake energy management 155
10.4.1 Stopping the deceleraon ramp funcon generator 156
10.4.2 Inverter motor brake 157
10.5 Load loss detecon 158
10.6 Access protecon 159
10.6.1 Write access protecon 160
10.7 Favorites 162
10.7.1 Accessing the "Favorites" with the keypad 162
10.7.2 Favorites parameter list (default seng) 162
10.7.3 Conguring the "Favorites" 163
10.8 Parameter change-over 167
10.9 Device prole CiA402 177
10.10 Holding brake control 180
10.11 Flying restart funcon 182
10.12 Fault conguraon 183
10.13 Parameter for engineering tools 184
Contents
6
11 Flexible I/O conguraon 186
11.1 Control source change-over 187
11.2 Controller enable, starng & stopping, reversal 188
11.3 Setpoint change-over 193
11.3.1 Priority of the setpoint sources 193
11.3.2 Analog input setpoint source 193
11.3.3 Keypad setpoint source 194
11.3.4 Network setpoint source 194
11.3.5 Setpoint source of preset setpoints 195
11.3.6 Motor potenometer setpoint source 198
11.4 Reset error 201
11.5 Acvang DC braking manually 202
11.6 Releasing holding brake manually 203
11.7 Acvang ramp 2 manually 204
11.8 Triggering a user-dened fault 205
11.9 Funcons for parameter change-over 206
11.10 Process controller funcon selecon 207
11.11 Frequency threshold for "Frequency threshold exceeded" trigger 209
11.12 Conguraon of digital inputs 210
11.13 Conguraon of analog inputs 211
11.13.1 Analog input 1 211
11.13.2 Analog input 2 213
11.14 Conguraon of digital outputs 215
11.14.1 Relay 215
11.14.2 Digital output 1 218
11.14.3 NETWordOUT1 status word 218
11.15 Conguraon of analog outputs 221
11.15.1 Analog output 1 221
12 Technical data223
12.1 Standards and operang condions 223
12.2 Rated data225
12.2.1 Connecon to the 230 V system 225
12.2.2 Connecon to the 400 V system 225
13 Appendix 226
13.1 Changing the parameter sengs using the keypad 226
13.2 Parameter aribute list 229
Contents
7
1 General informaon
1.1 Read rst, then start
WARNING!
Read this documentaon thoroughly before carrying out the installaon and commissioning.
▶Please observe the safety instrucons!
Information and tools with regard to the Lenze products can be found on the
Internet.
General informaon
Read rst, then start
8
2 Safety instrucons
2.1 Basic safety measures
Please observe the specic notes in the other chapters!
Notes used:
DANGER!
This note refers to an imminent danger which, if not avoided, may result in death or serious
injury.
WARNING!
This note refers to a danger which, if not avoided, may result in death or serious injury.
CAUTION!
This note refers to a danger which, if not avoided, may result in minor or moderate injury.
NOTICE!
This note refers to a danger which, if not avoided, may result in damage to property.
Safety instrucons
Basic safety measures
9
3Mounng
3.1 Mechanical installaon
Dimensions I51AE 0.25 kW ... 0.37 kW
All dimensions in mm
Mounng
Mechanical installaon
10
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