LG GLOFA G3F - RD3A Bedienungsanleitung

User’s Manual

LG Programmable Logic Controller

G3F –RD3A

G4F –RD2A

GLOFA

Industrial Systems

◎

CONTENTS

◎

Chapter 1. INTRODUCTION

1.1 Features

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1 –1

1.2 Glossary

⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯ ⋯⋯⋯⋯⋯

1 –2

1.2.1 A –Analog Value ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯ 1 –2

1.2.2 D –Digital Value ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯ 1 –2

1.2.3 PT ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯ 1 –2

1.2.4 Burn-out function ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯ 1 –2

Chapter 2. SPECIFICATIONS

2.1 General Specifications

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2 –1

2.2 Performance Specifications

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2 –2

2.3 Names of Parts and Functions

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2 –3

2.3.1 G3F-RD3A ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯ 2 –3

2.3.2 G4F-RD2A ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯ 2 –4

2.4 RTD Input Module Characteristics

⋯⋯ ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯

2 –5

2.4.1 Temperature Conversion Characteristics ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯ 2 –5

2.4.2 Conversion Speed ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯ 2 –5

2.4.3 Accuracy ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯ 2 –5

2.4.4 Burn-out Function ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯ 2 –6

2.5 Connection between a Pt and RTD Input Module

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2 –7

Chapter 3. INSTALLATION AND WIRING

3.1 Installation

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3 –1

3.1.1 Installation Ambience ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯ 3 –1

3.1.2 Handling Precautions ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯ 3 –1

3.2 Wiring Precautions

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3 –2

Chapter 4. FUNCTION BLOCKS

4.1 Inserting Function Blocks for RTD Input Modulein GMWIN

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4 –1

4.2 Local Function Blocks

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4 –2

4.2.1 ModuleInitialization (G3F-RD3A:RTD3INI, G4F-RD2A:RTD2INI)⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯ 4 –2

4.2.2 ReadingtheDetected Temperature Valueof the Module(ArrayType)

(G3F-RD3A:RTD3ARD, G4F-RD2A:RTD2ARD) ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯ 4 –3

4.2.3 ReadingtheDetected Temperature Value of the Module (Single Type)

(G3F-RD3A : RTD3RD, G4F-RD2A : RTD2RD) ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯ 4–4

4.3Remote Function Blocks

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4 –5

4.3.1 Module Initialization (G3F-RD3A:RTDR3INI, G4F-RD2A:RTDR2INI)⋯⋯⋯⋯⋯⋯⋯⋯⋯ 4 –5

4.3.2 Reading the Detected Temperature Value of the Module ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯ 4 –6

(G3F-RD3A:RTDR3ARD, G4F-RD2A:RTDR2ARD)

4.4 Errors on Function Block

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4 –7

4.4.1 Errors Indicated by the Output Variable STAT ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯ 4 –7

4.4.2 Error Indicated by the Output Variable ALM_CODE in the Array Type

Detected Temperature Value Reading Function Block ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯ 4 –7

Chapter 5. PROGRAMMING

5.1 A Program for Output of the Detected Temperature Value as a BCD Value

⋯⋯⋯⋯⋯⋯⋯

5 –1

5.2 AProgram for Conversing the Detected Temperature Value(

C) into Fahrenheit(

and Output as a BCD Value

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5 –6

5.3 A Program when Loading the RTD Input Module onto the Remote I/O Station

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5 –9

Chapter 6. BUFFER MEMORY CONFIGURATIONAND FUNCTIONS

6.1 Buffer MemoryConfiguration

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6 –1

6.1.1 G3F-RD3A Buffer Memory ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯ 6 –1

6.1.2 G4F-RD2A Buffer Memory ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯ 6 –2

6.2 Functions of Buffer Memory

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6 –3

6.2.1 Specifying Channel Enable/Disable ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯ 6 –3

(G3F-RD3A :Address 0,G4F-RD2A :Address 0)

6.2.2 Specifying the Type of the RTD ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯ 6 –3

(G3F-RD3A :Addresses 1 to 8, G4F-RD2A :Addresses 1 to 4)

6.2.3 Detected Temperature Value ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯ 6 –4

(G3F-RD3A :Addresses 9,12,15,18,21,24,27and30, G4F-RD2A :Addresses 5, 8, 11 and 14)

6.2.4 Digital Conversion Value ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯ 6 –4

(G3F-RD3A :Addresses 10, 13, 16, 19, 22, 25, 28 and 31, G4F-RD2A :Addresses6, 9, 12 and 15)

6.2.5 Error Code ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯ 6 –4

(G3F-RD3A :Addresses 11, 14, 17, 20, 23, 26, 29 and 32, G4F-RD2A :Addresses 7,10,13and16)

6.2.6 Specifying SETData ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯ 6 –5

(G3F-RD3A :Address 33, G4F-RD2A :Address 17)

6.2.7 Information on Run Channel ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯ 6 –5

(G3F-RD3A :Address 34, G4F-RD2A :Address 18)

6.2.8 Information on RTD Specification Error ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯ 6–6

(G3F-RD3A :Address 35,G4F-RD2A :Address 19)

Chapter 7. DEDICATED INSTRUCTIONSFOR SPECIAL MODULES

(Readfrom/WritetoBufferMemory)

7.1 Local

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7–1

7.1.1 Read from Buffer Memory⋯GET, GETP⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯7–1

7.1.2 Write to Buffer Memory⋯PUT, PUTP⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯7–2

7.2 Remote

⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯

7–3

7.2.1 Read from Buffer Memory⋯RGET ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯ 7 –3

7.2.2 Write to Buffer Memory⋯RPUT ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯ 7–4

Chapter 8. PROGRAMMING

8.1 Basic Programming

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8–1

8.1.1 G3F-RD3A ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯

8 –1

8.1.2 G4F-RD2A ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯ 8 –2

8.2 Application Programming

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8 –3

8.2.1 A Program for Output of the Detected Temperature Value as a BCD Value ⋯⋯⋯⋯⋯⋯ 8 –3

8.2.2 AProgram for Conversing the Detected Temperature Value(°C) into Fahrenheit(°F)

and Output as a BCD Value ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯ 8 –4

8.2.3 A Program when Loading the RTD Input Module onto the Remote I/O Station ⋯⋯⋯⋯⋯8–6

Chapter 9. TROUBLESHOOTING

9.1 ErrorsIndicated by RUN LED Flickering

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9–1

9.2 Troubleshooting Procedure

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9–2

9.2.1 RUN LED Flickering ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯ 9 –2

9.2.2 RUN LED Off ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯ 9–2

9.2.3 Detected Temperature Value Unreadable from the CPU Module ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯ 9 –3

9.2.4 Input Value of the RTD Is Not Consistent with

The Detected Temperature Value ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯ 9–4

9.2.5 RTD Input Module Hardware Defect ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯ 9 –4

Chapter 10.DIMENSIONS.

10.1 G3F-RD3A Dimensions

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10 –1

10.2 G4F-RD2A Dimensions

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10 –2

Appendix1. Standard Resistance Value of Pt/RTD

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A –1

Chapter 1. INTRODUCTION

1 -1

Chapter 1. INTRODUCTION

These two units are called G3F-RD3A and G4F-RD2A. The G3F-RD3A is an Pt input module used with the

CPU of GLOFA GM1/2/3 series and MASTER-K1000S series, and the G4F-RD2A is used with the CPU of

GM4 series and K 300S series Hereafter, the two units are called the RTD input module

The RTD input module is a module that converts the temperature data(°C) input by the Pt (Pt100 or JPt100)

into a signed 16 bit digital binary data and outputs it.

1.1 Features

1) With direct connection of the RTD input module, the temperature data(°C) can be converted into a digital

value to be processed in the PLC.

2) The temperature data(°C) input can be processed to one digit after the point asa digital value.

3) One module can be connected to G3F-RD3A 8-point or G4F-RD2A 4-point Pt100 or JPt100.

4) The RTD input module has Pt100, Jpt100 or cable burn-out function at their every channel.

5) The RTD input module detects the out-of-rangetemperaturethat is input by Pt100 or JPt100.

Chapter 1. INTRODUCTION

1 -2

1.2 Glossary

1.2.1 A-Analog Value

The continuous changeable value such as voltage, current, temperature, velocity, pressure and flow is

called analog value. For example, temperature changes continuously with time as shown in Fig. 1.1. The

PLC can process that continuous changeable temperature by use of the RTD input module.

1.2.2 D -Digital Value

In Fig.1.2, the number of man can be counted as 0, 1, 2, 3. The non-continuous changeable value as such

iscalled a digital value. On and Off signals can be denoted as a digital value 0 and 1, respectively.

Analog value cannot be directly input to the CPU

module for digital processing. Therefore, analog value

should be converted into a digital value to be input to

the CPU module. In addition, for external output of

analog value, digital value of the CPU module should

beconverted into analogvalue.

1.2.3 Pt

This is a sensor that detects temperature as the type of resistance.

The Pt 100 outputsthe resistance valueof 100.00 Ωfor the temperature of 0 °C

1.2.4 Burn-out Function

If a part of the connected RTD or cable is disconnected, the out-of-range voltage is input by the internal

burn-outcircuit and theconnection or disconnection is detected.

A/D

Conversion

CPU

(Digital

processing)

D/A

Conversion

Analog

-200~-600℃

Analog

0~±10Vor

4~20mA

[Fig 1.3] Processing in the PLC

Temperature

time time

Numberofman

[Fig 1.1] Analog Value [Fig 1.2] Digital Value

Chapter 2. SPECIFICATIONS

2-1

REMARK

Chapter 2. SPECIFICATIONS

2.1 General Specifications

Table 2.1 shows general specifications of the GLOFA GM series and MASTER-Kseries

No Item Specifications Reference

specification

1Operating

ambient

temperature 0 ~ 55 °C

2Storage

ambient

temperature -25 ~ +75 °C

3Operating

humidity 5 ~ 95%RH, non-condensing.

4Storage

humidity 5 ~ 95%RH, non-condensing.

Occasional vibration

Frequency Acceleration Amplitude Sweep

Count

10≤f<57 Hz -0.075mm

57≤f≤150 Hz 9.8 m/s2{1G} -

Continuous vibration

Frequency Acceleration Amplitude

10≤f <57 Hz -0.035mm

Vibration

57≤f≤150 Hz 4.9 m/s2{0.5G} -

10 times in

each

direction

for X,Y,Z

IEC 61131-2

6Shocks lMaximum shock acceleration: 147 m/s2{15G}

lDuration time : 11ms

lPulse wave: half sine pulse (3 times in each of X, Y and Z directions)

IEC 61131-2

Square wave impulse

noise ±1,500 V LGIS

Standard

Electrostaticdischarge Voltage : 4 kV (contact discharge) IEC 61131-2,

IEC1000-4-2

Radiated electromagnetic

field 27 ~ 500 MHz, 10 V/m IEC 61131-2,

IEC 1000-4-3

Severity

Level

All

Power

modules

Digital

I/Os (Ue

> 24 V)

DigitalI/Os

(Ue < 24 V)

Analog I/Os

interface

communication

I/Os

7Noise

Immunity

Fast transient/burst noise

Voltage 2 kV 1 kV 0.25 kV

IEC 61131-2,

IEC 1000-4-4

8Operating

Atmosphere Free from corrosive gases and excessive dust.

9Operation

Altitude Up to 2,000m

10 Pollution

degree 2

11 Cooling

method Self-cooling

[Table 2.1] General Specifications

1) IEC(International Electromechanical Commission) : The international civilian organization which produces standards

for electrical and electronic industry.

2) Pollution degree : It indicates a standard of operating ambient pollution level The pollution degree 2 means the condition

in which normally, only con-conductive pollution occurs. Occasionally, however, a temporary conductivity caused by

condensation shall be expected.

Chapter 2. SPECIFICATIONS

2-2

2.2 Performance Specifications

Table 2.2 shows performance specifications of the RTD input module.

Specifications

Item G3F-RD3A G4F-RD2A

Connectable RTD Pt 100 (JIS C1640-1989,DIN 43760-1980)

JPt100 (KS C1603-1991,JIS C1604-1981)

Temperatureinput range Pt100

JPt100 : -200.0°Cto 600°C (18.48 to 313.59Ω)

: -200.0°Cto 600°C (17.14 to 317.28Ω)

Digital output

Digital conversion value : 0 to 16,000

Detected temperature value : -2000 to 6000 (one digit after

point 510)

Buffermemory Each of three wires at every channel has detection

function.

Accuracy ±0.5 %(full scale)

Maximum conversion speed 50msperchannel

Number of temperature input device points 8 channels per module 4 channels per module

Insulationmethod Photo-coupler insulation between the input terminal and

the PLC power supply (non-insulationbetween channels)

Connection terminal block 38-pointterminal block 20-point terminalblock

Internal current consumption 0.5 A 0.45A

Weight 630 g 350 g

[Table. 2.2 Performance Specifications]

Chapter 2. SPECIFICATIONS

2-3

2.3 Names of Parts and Functions

The following gives names of parts.

2.3.1 G3F-RD3A

The following gives the names and functions of each part of the G3F-RD3A.

No. Descriptions

RUNLED

ℵIt displays the operating status of G3F-RD3A module

lOn : Normal Operation

lFlickering : Error occurred (For more information,

see Chapter 4.1

lOff : DC 5V disconnection or the G3F-RD3A

module error

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