Lincat OG7302 Fehlerbehebungshandbuch

IS370 ECN3280

User, Installation and Servicing Instructions

Opus 700 Gas Salamander Grill

OG7302

IS370 ECN3280 2

Dear Customer,

Thank you for purchasing this Lincat product.

This is just one of over 450 different items of catering equipment available

which is constantly being extended and improved. Details are available from

your local distributor or direct from us.

Used for the purposes for which it is intended, and with careful maintenance

as outlined in this User Guide, your Lincat product will give you years of

trouble free service.

For use in GB & IE

IMPORTANT INFORMATION

Please read all of the safety and operating instructions carefully before using this

product. Please pay particular attention to all sections of this User Guide that carry

warning symbols and notices.

WARNING

This is a Warning symbol. This symbol is used throughout the user guide

whenever there is a risk of personal injury. Ensure that these warnings are

read and understood at all times.

CAUTION

This is a Caution symbol. This symbol is used throughout the user guide whenever

there is a risk damaging your Lincat product. Ensure that these warnings are read

and understood at all times.



NOTE

This is a Note symbol. This symbol is used throughout the user guide to provide additional

information, hints and tips.

IS370 ECN3280 3

CONTENTS

Contents Page

Customer Information………………………………………………………. 2

Warnings and Precautions………………………………………………… 3

Technical Data……………………………………………………………….. 4

Commissioning………………………………………………………………. 5

Check List of Enclosures………………………………………………….. 5

Installation…………………………………………………….……………… 6

Access to Servicable Parts…..…………………………………………… 7

Conversion of Gas Types………………………………………………….. 8-9

User…………………………………………………………………………….. 10-11

Servicing ……………………………………………………………………… 12

Component Replacement ………………………………………….……… 12

Spare Parts List……………………………………………………………… 13

Fault Finding…………………………………………………………………. 14

Service information………………………………………………………….. 15

Guarantee………………………………………………………….………….. 15

WARNINGS AND PRECAUTIONS

It is mandatory that all appliances are installed, commissioned and serviced by a qualified and

competent person as defined by the regulations in force in the country of installation.

Failure to comply will invalidate the warranty.

WARNING

This appliance must be installed by a competent installation engineer in accordance with the

installation instructions, and should conform to the following requirements:

Do not obstruct or block the appliance flue.

Installation must include sufficient ventilation to prevent the occurrence of unacceptable

concentrations of substances harmful to health in the room in which they are installed.

It is recommended that this appliance is sited under an extraction canopy for the removal of

combustion products

After operation, some parts of the appliance will remain hot for a period of time. Please take

care to avoid accidental burns.

CAUTION

All equipment must be earthed to prevent shock.

Do not connect directly to any flue, ducting or mechanical extraction system.

Installation should allow for a sufficient flow of fresh air for gas combustion.

Parts which have been protected by the manufacturer or his agent must not be adjusted by the

installer or user.

IS370 ECN3280 4

TECHNICAL DATA

Model OG7302

Dimensions

Overall height (mm)

550

Width (mm)

900

Depth (mm)

800

Weight (kg)

Branding plate surface w x d (mm)

620 x 450

Shelf size w x d (mm)

620 x 450

Heat Input

Total heat input Natural(Gross) Full Rate

13.2 kW

Total heat input Natural(Gross) Low Rate

≈9.0 kW

Total heat input Propane(Gross) Full Rate

13.2 kW

Total heat input Propane(Gross) Low Rate

≈11.0 kW

Total heat input Butane(Gross) Full Rate

15.6 kW

Total heat input Butane(Gross) Low Rate

≈13.0 kW

Connection and Operating Pressures

Gas inlet connection

½” BSPT Male (when nipple is fitted)

Supply Pressure - Natural

20mbar

Supply Pressure - Propane

37mbar*

Supply Pressure - Butane

28 - 30mbar*

Note for those countries whose supply pressure exceeds the above then a regulator must be fitted

to reduce the inlet pressure at the appliance to the above applicable to gas type.

Gas Consumption

Gas rate – Natural (all burners full rate)

1.26 m

-1

Gas rate – Natural (all burners low rate)

≈0.43 m

-1

Gas rate – Propane (all burners full rate)

0.94 kg h

-1

Gas rate – Propane (all burners low rate)

≈0.79 kg h

-1

Gas rate – Butane (all burners full rate)

1.14 kg h

-1

Gas rate – Butane (all burners low rate)

≈0.95 kg h

-1

*Note gas consumption is based upon the supply pressures above

IS370 ECN3280 5

NOTE

COMMISSIONING

PREPARATION

Remove all packaging and protective coatings prior to installation.

VENTILATION

The area in which this equipment is to be installed should have sufficient fixed ventilation to comply

with local legislation requirements. It is recommended that a room, or internal space, be provided

with a minimum free area of 4.5cm

per kW of total heat input.

CHECK LIST OF ENCLOSURES

Please ensure the following items are included with this piece of equipment:

Model OG7302 Tick

Warranty Card 1

Branding Plate 1

Grill Handle 2

Metal Disc 2

Plastic Disc 2

Shelf 1

Ignitor Wand 1

User Instructions 1

SERIAL NUMBER

Each appliance manufactured at Lincat has a unique identifying number found in the top

right hand corner of the data plate attached at the rear of the appliance. Please record that

number in the space provided should it be required for future reference.

Serial Number

MARK OF CONFIDENCE

Every singe product that leaves our factory bears a serial plate showing the assembler’s

initials. It is a mark of confidence we have in our people and our manufacturing

process.

IS370 ECN3280 6

INSTALLATION

SITING

The installer must ensure that all regulations are met and that there is an unobstructed minimum

distance of 1000mm from the top of the flue to the ceiling and at least 800mm from the front, which

must be of non-combustible material.

The appliance should be installed on a level surface ensuring the unit is stable and firmly located.

Any partitions, walls or kitchen furniture in close proximity must be of non-combustible materials

and not be closer than 50mm from the sides and rear of the appliance.

GAS SUPPLY AND CONNECTION

The gas inlet connection is at the rear of the appliance.

For those countries whose supply pressure exceeds the standard supply pressures detailed above then

a regulator must be fitted at the appliance inlet connection.

All joints made must be leak free.

Final gas connection to the appliance and gas supply shall comply with local regulations.

When making the connection to the appliance an isolating cock should be fitted into the supply line

close to the unit, for emergency shutdown or servicing purposes.

FITTING CARRIAGE HANDLES

Remove The bolt and shakeproof washer from each handle.

Insert the bolts through the rear of the carriage arms with the shakeproof washers in place.

Place the metal disc onto the bolt threads followed by the plastic disc.

Secure the carriage handles to the bolts.

IS370 ECN3280 7

ACCESS TO SERVICABE PARTS

Removal of Top Flue Cover

•Remove the screws A at the rear of the appliance.

•Lift the top flue cover in the direction of the arrow to free

the locating lugs at the front of the appliance.

Supply Pressures (exceeding nominal pressures)

•To gain access to the gas pressure test nipple C the top

flue cover requires removal. The test nipple is situated on

the right side of the appliance behind the control valves.

•Remove the blanking screw and attach a pressure gauge to

the boss of the test nipple.

•Light all the burners set to maximum.

•Adjust the pressure at the governor for the pressure

applicable to the gas type.

•Lock and seal the regulator protection cap.

Removal of Side Panel for Service Access

•Remove the top flue cover as detailed above.

•Pull the control knobs free from the valve spindles.

•Remove the screws B from the underside of the service

panel at the front and at the rear of the appliance as shown.

IS370 ECN3280 8

YXW

CONVERSION OF GAS TYPES

Conversion of Gas Type – Injector Changes

Model Gas Inlet Pressure Injector ∅

∅∅

∅Mark Part No.

Y 1.35 240 JE15 x 4

Q 0. 0225” N22 JE110 x 2

G20 20 mbar D 2.60 260 JE130 x 2

Y 0.88 100 JE67 x 4

Q 0.0115” LP11 JE111 x 2

G30 28 – 30 mbar D 1.70 170 JE08 x 2

Y 0.88 100 JE67 x 4

Q 0.0115” LP11 JE111 x 2

OG7302

G31 37 mbar D 1.70 170 JE08 x 2

Changing Main Burner and Cross-light Injectors

•Remove the top flue cover as detailed above.

•Remove the lock nuts Z from the injector housing retaining brackets (not shown).

•Remove the thermocouple S from the cross-light assembly V (this is to give easier access to the

nut R on the cross-light assembly housing the cross-light injector) by removing the thermocouple

lock nut T.

•Withdraw the thermocouple S and the sleeve U from the cross-light assembly V.

•Loosen the nut R on the cross-light assembly and free injector housings and associated pipe-work

from the retaining brackets.

•The cross-light injector Q can now be freed from the cross-light assembly.

•The main burner injectors Y can be removed from their respective housings.

•Replace main burner injectors with new washers X and W applicable to the gas type conversion.

•Replace the cross-light injector Q applicable to the gas type conversion.

•Proceed to change the bypass injectors.

IS370 ECN3280 9

Changing Valve Bypass Injectors

•Remove the top flue cover as detailed above.

•Pull the control knobs free from the valve spindles.

•Remove the screws B from the underside of the

service panel at the front and at the rear of the

appliance as shown.

•Loosen the bypass injectors D at the valve body F

once clear of the threads withdraw the injector

using long nose pliers.

•Fit and screw fully home the new bypass injectors

applicable to the gas type conversion.

•Refit the side panel and control knobs.

•Refit the top flue cover.

Completion of Conversion

•Remove the redundant data plate and attach the new data plate corresponding to the new gas type.

•Remove the redundant gas type identification label and attach the new label corresponding to the

new gas type.

•Test all previously dismantled joints for soundness.

•Refit the top flue cover.

•Functionally operate the appliance.

•For those countries requiring the fitting of a pressure regulator, the setting the pressure adjustment

screw to the new operating pressure will be required as detailed on page 4. Lock and seal the

regulator cap.

IS370 ECN3280 10

LH RH

USER INSTRUCTION

APPLIANCE USE

This appliance is only for professional use and should only be used by qualified personnel.

Ensure that the person responsible understands how to light, safely operate, clean and shutdown the

appliance and is made aware of the position and operation of the gas isolating cock in the event of an

emergency.

LIGHTING SEQUENCE

•Open the main gas cock.

•Push in a control knob (LB or RB) and then rotate anti-clockwise to any position to allow gas

through to the burner. Manually light a corresponding burner to the tap using a taper or piezo

ignitor wand. If using a piezo wand, carefully place the wand tip on the ceramic plaque and draw

back slightly before clicking to light the gas.

•On establishing a flame at the burner, keep the knob depressed for approximately 15 seconds then

release. The burner should remain lit.

SHUT DOWN

To shut down the appliance rotate all control knobs clockwise to the OFF position. The gas supply

stopcock or bottle valve should now be closed.

SHELF POSITIONING

The height and angle of the shelf can be set by moving the handles LH and RH up a down in the

directions of the arrows shown. The LH handle lowers / raises the front edge of the shelf whilst the

RH handle lowers / raises the rear edge of the shelf.

BRANDING PLATE

The branding plate is intended to be mounted directly onto the shelf. To do this there are two holes at

the rear of the branding plate which are to be located on the pins at the rear of the shelf.

The height and angle of the branding plate is adjusted in the same way as the shelf.

GRILLING

Any food product to be cooked on the shelf or branding plate must be placed directly with the aid of

suitable tongs for the purpose to prevent injury from burns. Cooked food must be removed with tongs

whilst the appliance is in operation.

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