Lincoln Electric BesterMig 200-S Bedienungsanleitung

IM3191

05/2023

REV01

BesterMig 200-S

OPERATOR’S MANUAL

ENGLISH

Lincoln Electric Bester Sp. z o.o.

ul. Jana III Sobieskiego 19A, 58-260 Bielawa, Poland

www.lincolnelectric.eu

English I English

12/05

THANKS! For having chosen the QUALITY of Lincoln Electric products.

Please Examine Package and Equipment for Damage. Claims for material damaged in shipment must be notified

immediately to the dealer.

For future reference record in the table below your equipment identification information. Model Name, Code & Serial

Number can be found on the machine rating plate.

Model Name:

………………………………………………………………………………………………………………………………………….

Code & Serial Number:

……………………………………………………………………

……………………………………………………………….…..

Date & Where Purchased

……………………………………………………………………

……………………………………………………………….…..

ENGLISH INDEX

Technical Specifications...............................................................................................................................................................1

ECO design information...............................................................................................................................................................2

Electromagnetic Compatibility (EMC)..........................................................................................................................................4

Safety............................................................................................................................................................................................5

Introduction...................................................................................................................................................................................7

Installation and Operator Instructions..........................................................................................................................................7

WEEE.........................................................................................................................................................................................15

Spare Parts.................................................................................................................................................................................15

REACH.......................................................................................................................................................................................15

Authorized Service Shops Location...........................................................................................................................................15

Electrical Schematic...................................................................................................................................................................15

Accessories................................................................................................................................................................................16

English 1 English

Technical Specifications

NAME

INDEX

BesterMig 200-S

B18264-1

INPUT - SINGLE PHASE ONLY

Standard Voltage/Phase/

Frequency and Fuse type

Generator required

(recommended)

Maximum Input Current

Input Effective Current

230+/-15% / 1/50/60 Hz

16A (I2<160A)

>10 kVA

39A

12.4A

RATED OUTPUT –DC ONLY

The duty cycle above is about 40℃

Mode

Duty Cycle(1)

Amperes

Volts at Rated Amperes

GMAW

(MIG/MAG)

10%

200A*

24.0V

60%

82A

18.1V

100%

64A

17.2V

SMAW

(MMA)

10%

200A*

28.0V

60%

82A

23.3V

100%

64A

22.6V

GTAW

(Lift TIG)

15%

200A*

18.0V

60%

100A

14.0V

100%

64A

12.6V

OUTPUT RANGE

Mode

Open Circuit Voltage (peak)

Welding Current Range

Welding Voltage Range

GMAW (MIG/MAG)

U082V

30A ÷ 200A

15.5V ÷ 24V

SMAW (MMA)

U082V

15A ÷ 200A

20.6V ÷ 28V

GTAW (Lift TIG)

U082V

15A ÷ 200A

10.6V ÷ 18V

WIRE FEED SPEED RANGE / WIRE DIAMETER

WFS Range

Drive Rolls

Drive roll diameter

2 ÷ 13m/min

Ø30

Solid Wires

Cored Wires

0.6 ÷ 1.0 mm

0.8 ÷ 1.0 mm

OTHER PARAMETERS

Protection Class

Insulation Class

IP21S

PHYSICAL DIMENSIONS

Length

Width

Height

Weight (Net)

480mm

220mm

305mm

11.7 kg

TEMPERATURE RANGE

Operating Temperature Range

-10°C ~ +40°C (14°F~104°F)

Storage Temperature Range

-25°C ~ +55°C (-13°F~131°F)

(1) Based upon 10 minute time period (i.e., for 30% duty cycle, it is 3 minutes on and 7 minutes off)

NOTE: The above parameters are subject to change with the improvement of machine

*When welding with maximum current I2>160A replace input plug with one>16A.

English 2 English

ECO design information

The equipment has been designed in order to be compliant with the Directive 2009/125/EC and the Regulation

2019/1784/EU.

Efficiency and idle power consumption:

Index

Name

Efficiency when max power consumption

/ Idle power consumption

Equivalent model

B18264-1

BesterMig 200-S

81% / 25W

No equivalent model

Idle state occurs under the condition specified in below table:

IDLE STATE

Condition

Presence

MIG mode

TIG mode

STICK mode

After 30 minutes of non-working

Fan off

The value of efficiency and consumption in idle state have been measured by method and conditions defined in the product

standard EN 60974-1:20XX.

Manufacturer’s name, product name, code number, product number, serial number and date of production can be read from

rating plate.

XXXXXXXXXX

Code: XXXXX XXXXXX-X

S/N: P1YYMMXXXXX

P1 YY MM XXXXX

5A5A 5B 5D5C

XXXXXXX

Where:

1- Manufacturer name and address

2- Product name

3- Code number

4- Product number

5- Serial number

5A-country of production

5B-year of production

5C-month of production

5D-progressive number different for each machine

English 3 English

Typical gas usage for MIG/MAG equipment:

Material type

Wire

diameter

[mm]

DC electrode positive

Wire Feeding

[m/min]

Shielding Gas

Gas flow

[l/min]

Current

[A]

Voltage

[V]

Carbon, low

alloy steel

0.9 ÷ 1.1

95 ÷ 200

18 ÷ 22

3.5 –6.5

Ar 75%, CO225%

Aluminium

0.8 ÷ 1.6

90 ÷ 240

18 ÷ 26

5.5 –9.5

Argon

14 ÷ 19

Austenic

stainless steel

0.8 ÷ 1.6

85 ÷ 300

21 ÷ 28

3 - 7

Ar 98%, O22% /

He 90%, Ar 7,5% CO22,5%

14 ÷ 16

Copper alloy

0.9 ÷ 1.6

175 ÷ 385

23 ÷ 26

6 - 11

Argon

12 ÷ 16

Magnesium

1.6 ÷ 2.4

70 ÷ 335

16 ÷ 26

4 - 15

Argon

24 ÷ 28

Tig Process:

In TIG welding process, gas usage depends on cross-sectional area of the nozzle. For commonly used torches:

Helium: 14-24 l/min

Argon: 7-16 l/min

NOTE: Excessive flow rates causes turbulence in the gas stream which may aspirate atmospheric contamination into the

welding pool.

NOTE: A cross wind or draft moving can disrupt the shielding gas coverage, in the interest of saving of protective gas use

screen to block air flow.

End of life

At end of life of product, it has to be disposal for recycling in accordance with Directive 2012/19/EU (WEEE), information

about the dismantling of product and Critical Raw Material (CRM) present in the product, can be found at

https://www.lincolnelectric.com/en-gb/support/Pages/operator-manuals-eu.aspx

English 4 English

Electromagnetic Compatibility (EMC) 11/04

This machine has been designed in accordance with all relevant directives and standards. However, it may still generate

electromagnetic disturbances that can affect other systems like telecommunications (telephone, radio, and television) or

other safety systems. These disturbances can cause safety problems in the affected systems. Read and understand this

section to eliminate or reduce the amount of electromagnetic disturbance generated by this machine.

This machine has been designed to operate in an industrial area. To operate in a domestic area it is necessary

to observe particular precautions to eliminate possible electromagnetic disturbances. The operator must install

and operate this equipment as described in this manual. If any electromagnetic disturbances are detected the

operator must put in place corrective actions to eliminate these disturbances with, if necessary, assistance from

Lincoln Electric.

Before installing the machine, the operator must check the work area for any devices that may malfunction because of

electromagnetic disturbances. Consider the following.

Input and output cables, control cables, and telephone cables that are in or adjacent to the work area and the machine.

Radio and/or television transmitters and receivers. Computers or computer controlled equipment.

Safety and control equipment for industrial processes. Equipment for calibration and measurement.

Personal medical devices like pacemakers and hearing aids.

Check the electromagnetic immunity for equipment operating in or near the work area. The operator must be sure that

all equipment in the area is compatible. This may require additional protection measures.

The dimensions of the work area to consider will depend on the construction of the area and other activities that are

taking place.

Consider the following guidelines to reduce electromagnetic emissions from the machine.

Connect the machine to the input supply according to this manual. If disturbances occur if may be necessary to take

additional precautions such as filtering the input supply.

The output cables should be kept as short as possible and should be positioned together. If possible connect the work

piece to ground in order to reduce the electromagnetic emissions. The operator must check that connecting the work

piece to ground does not cause problems or unsafe operating conditions for personnel and equipment.

Shielding of cables in the work area can reduce electromagnetic emissions. This may be necessary for special

applications.

WARNING

The Class A equipment is not intended for use in residential locations where the electrical power is provided by the public

low-voltage supply system. There may be potential difficulties in ensuring electromagnetic compatibility in those locations,

due to conducted as well as radiated disturbances.

WARNING

This equipment does not comply with IEC 61000-3-12. If it is connected to a public low-voltage system, it is responsibility of

the installer or user of the equipment to ensure, by consultation with the distribution network operator if necessary, that the

equipment may be connected.

English 5 English

Safety 11/04

WARNING

This equipment must be used by qualified personnel. Be sure that all installation, operation, maintenance and repair

procedures are performed only by qualified person. Read and understand this manual before operating this equipment.

Failure to follow the instructions in this manual could cause serious personal injury, loss of life, or damage to this equipment.

Read and understand the following explanations of the warning symbols. Lincoln Electric is not responsible for damages

caused by improper installation, improper care or abnormal operation.

WARNING: This symbol indicates that instructions must be followed to avoid serious personal injury, loss

of life, or damage to this equipment. Protect yourself and others from possible serious injury or death.

READ AND UNDERSTAND INSTRUCTIONS: Read and understand this manual before operating this

equipment. Arc welding can be hazardous. Failure to follow the instructions in this manual could cause

serious personal injury, loss of life, or damage to this equipment.

ELECTRIC SHOCK CAN KILL: Welding equipment generates high voltages. Do not touch the electrode,

work clamp, or connected work pieces when this equipment is on. Insulate yourself from the electrode,

work clamp and connected work pieces.

ELECTRICALLY POWERED EQUIPMENT: Turn off input power using the disconnect switch at the fuse

box before working on this equipment. Ground this equipment in accordance with local electrical

regulations.

ELECTRICALLY POWERED EQUIPMENT: Regularly inspect the input, electrode, and work clamp

cables. If any insulation damage exists replace the cable immediately. Do not place the electrode holder

directly on the welding table or any other surface in contact with the work clamp to avoid the risk of

accidental arc ignition.

ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS: Electric current flowing through any

conductor creates electric and magnetic fields (EMF). EMF fields may interfere with some pacemakers

and welders having a pacemaker shall consult their physician before operating this equipment.

CE COMPLIANCE: This equipment complies with the European Community Directives.

ARTIFICIAL OPTICAL RADIATION: According with the requirements in 2006/25/EC Directive and EN

12198 Standard, the equipment is a category 2. It makes mandatory the adoption of Personal Protective

Equipment (PPE) having filter with a protection degree up to a maximum of 15, as required by EN169

Standard.

FUMES AND GASES CAN BE DANGEROUS: Welding may produce fumes and gases hazardous to

health. Avoid breathing these fumes and gases. To avoid these dangers the operator must use enough

ventilation or exhaust to keep fumes and gases away from the breathing zone.

ARC RAYS CAN BURN: Use a shield with the proper filter and cover plates to protect your eyes from

sparks and the rays of the arc when welding or observing. Use suitable clothing made from durable flame-

resistant material to protect you skin and that of your helpers. Protect other nearby personnel with

suitable, non-flammable screening and warn them not to watch the arc nor expose themselves to the arc.

WELDING SPARKS CAN CAUSE FIRE OR EXPLOSION: Remove fire hazards from the welding area

and have a fire extinguisher readily available. Welding sparks and hot materials from the welding process

can easily go through small cracks and openings to adjacent areas. Do not weld on any tanks, drums,

containers, or material until the proper steps have been taken to insure that no flammable or toxic vapors

will be present. Never operate this equipment when flammable gases, vapors or liquid combustibles are

present.

WELDED MATERIALS CAN BURN: Welding generates a large amount of heat. Hot surfaces and

materials in work area can cause serious burns. Use gloves and pliers when touching or moving materials

in the work area.

English 6 English

CYLINDER MAY EXPLODE IF DAMAGED: Use only compressed gas cylinders containing the correct

shielding gas for the process used and properly operating regulators designed for the gas and pressure

used. Always keep cylinders in an upright position securely chained to a fixed support. Do not move or

transport gas cylinders with the protection cap removed. Do not allow the electrode, electrode holder,

work clamp or any other electrically live part to touch a gas cylinder. Gas cylinders must be located away

from areas where they may be subjected to physical damage or the welding process including sparks and

heat sources.

MOVING PARTS ARE DANGEROUS: There are moving mechanical parts in this machine, which can

cause serious injury. Keep your hands, body and clothing away from those parts during machine starting,

operating and servicing.

SAFETY MARK: This equipment is suitable for supplying power for welding operations carried out in an

environment with increased hazard of electric shock.

The manufacturer reserves the right to make changes and/or improvements in design without upgrade at the same time the

operator’s manual.

English 7 English

Introduction

The welding machines BesterMig 200-S enables welding:

GMAW (MIG/MAG)

FCAW-SS (Self-shielded wire)

SMAW (MMA)

GTAW (Lift TIG).

The complete package BesterMig 200-S contains:

Work lead –3m

GMAW (MIG/MAG) welding gun –3m

SMAW (MMA) electrode holder –3m.

Driving rolls V0.6/V0.8 (mounted in the wire feeder)

and V1.0/V0.8 both for solid wire.

Gas hose –2m.

For GMAW and FCAW-SS process, the technical

specification describes:

Type of welding wire

Wire diameter.

Recommended equipment, which can be bought by user,

was mentioned in the chapter "Accessories".

Installation and Operator Instructions

Read this entire section before installation or operation of

the machine.

Location and Environment

This machine will operate in standard environments.

However, it is important that simple preventative

measures are followed to assure long life and reliable

operation:

Do not place or operate this machine on a surface with

an incline greater than 10° from horizontal.

Do not use this machine for pipe thawing.

This machine must be located where there is free

circulation of clean air without restrictions for air

movement to and from the air vents. Do not cover the

machine with paper, cloth or rags when switched on.

Dirt and dust that can be drawn into the machine

should be kept to a minimum.

This machine has a protection rating of IP21S. Keep it

dry when possible and do not place it on wet ground

or in puddles.

Locate the machine away from radio controlled

machinery. Normal operation may adversely affect the

operation of nearby radio controlled machinery, which

may result in injury or equipment damage. Read the

section on electromagnetic compatibility in this

manual.

Do not operate in areas with an ambient temperature

greater than 40°C.

Duty cycle and Overheating

The duty cycle of a welding machine is the percentage of

time in a 10 minute cycle at which the welder can operate

the machine at rated welding current.

Example: 60% duty cycle

Welding for 6 minutes.

Break for 4 minutes.

Excessive extension of the duty cycle will cause the

thermal protection circuit to activate.

Minutes

or decrease

Duty Cycle

Input Supply Connection

WARNING

Only a qualified electrician can connect the welding

machine to the supply network. Installation had to be

made in accordance with the appropriate National

Electrical Code and local regulations.

Check the input voltage, phase and frequency supplied to

this machine before turning it on. Verify the connection of

ground wires from the machine to the input source. The

welding machine BesterMig 200-S, must be connected to

a correctly installed plug-in socket with an earth pin.

Input voltage is 230V, 50/60Hz. For more information

about input supply refer to the technical specification

section of this manual and to the rating plate of the

machine.

Make sure that the amount of mains power available from

the input supply is adequate for normal operation of the

machine. The necessary delayed fuse (or circuit breaker

with "B" characteristic) and cable sizes are indicated in the

technical specification section of this manual.

WARNING

The welding machine can be supplied from a power

generator of output power at least 30% larger than input

power of the welding machine.

WARNING

When powering welder from a generator be sure to turn

off welder first, before generator is shut down, in order to

prevent damage to welder!

Output Connections

Refer to points [10], [11 and [12] of the Figure 2.

English 8 English

Power Source Placement and

connections WARNING

Avoid excessive dust, acid and corrosive materials in the

air.

Keep protected from rain and direct sun when in use

outdoors.

There should be 500 mm space about for the welding

machine to have good ventilation.

Use adequate ventilation when in confined areas.

Figure 1

Controls and Operational Features

Front Panel

Figure 2

1. Left display: Shows value welding current, wire feed

speed, Inductance and material thickness. During

welding shows the actual welding current value.

2. Right display: Depending on the selected function and

the welding process shows the welding voltage in

volts, or voltage trim value or value of Arc Force.

During welding shows the actual output welding

voltage.

3. Input Power indicator: This LED lights up when the

welding machine is ON and is ready to work.

4. Wire feed drive / Gas Purge: This switch allows wire

feeding (wire test) and gas flow (gas test) without

switching on the output voltage.

5. Torch Trigger Mode Button (2-Step/4-Step): Change

the function of the torch trigger.

Process

Symbol

Description

2-Step trigger operation turns

welding on and off as direct

response to the trigger. Welding

process starts when the torch

trigger is press.

4-Step mode allows to continue

welding, when the torch trigger is

released. To stop welding, the

torch trigger should be pressed

again.4-step model facilitates to

make long welds.

6. Welding Process Selection Button: Allow to choose

the welding process:

Process

Symbol

Description

Manual setting GMAW

(MIG/MAG).

Synergy setting GMAW

(MIG/MAG). SYN means when

you choose thickness , gas and

diameter, the machine will

recommend a current and voltage.

SMAW (MMA)

GTAW (Lift TIG)

7. Gas Selection Button: Enables the selection of the

type of shielding gas (for Synergic Mode only).

Process

Symbol

Description

To choose gas shielding or no

gas.

8. Gas test button: This button allow initiate gas flow

(gas test) without switching on the output voltage.

9. Wire Diameter or Manual Mode Selection Button:

Sets the diameter of the welding wire for Synergic

Mode.

Process

Symbol

Description

0.6

Available wire diameter [mm]

depends on choosing gas

shielding type, type of wire and

welding wire material.

0.8

0.9

1.0

10. Negative Output Socket for the Welding

Circuit: For connecting an electrode holder

with lead / work lead depending on the require

configuration.

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