Lincoln Electric COOL ARC 50 Bedienungsanleitung

IM3017

04/2021

REV05

COOL ARC®50

OPERATOR’S MANUAL

MANUALE OPERATIVO

BEDIENUNGSANLEITUNG

MANUAL DE INSTRUCCIONES

MANUEL D'UTILISATION

BRUKSANVISNING OG DELELISTE

GEBRUIKSAANWIJZING

BRUKSANVISNING

INSTRUKCJA OBSŁUGI

KÄYTTÖOHJE

MANUAL DE INSTRUÇÕES

ИНСТРУКЦИЯ ПО ЭКСПЛУАТАЦИИ

MANUAL DE UTILIZARE

KEZELŐI KÉZIKÖNYV

Lincoln Electric Bester Sp. z o.o.

ul. Jana III Sobieskiego 19A, 58-260 Bielawa, Poland

www.lincolnelectric.eu

PRINT THIS MANUAL ACCORDINGLY WITH THE PROCEDURE DT0052.

MANUAL REVISIONS

DO NOT PRINT THIS PAGE IN THE MANUAL.

REV 00:

New manual, ALPHA Phase, ENG/POL only.

REV 01:

For Sale manual, without Spanish, French, Norwegian, Swedish and Portuguese.

REV 01a:

Added Spanish.

REV 02:

All languages (12): added the extendable cables feature

Added French, Norwegian, Swedish and Portuguese.

REV03:

Updated revision and date on Unified Cover Page.

Corrected Conformity declarations (page II).

"Introduction", "Location and Environment", "Transport", "Accessories" chapter was added

"Safety", "Maintenance", "Electromagnetic Compatibility (EMC)", "Technical Specifications" was changed.

Code was change

"Spare Parts" was change.

"Electrical Schematic" was change.

REV04:

Updated EMC page.

REV05 (CRM-21-047/ MARKETING REQUEST)

NEED ROMANIAN & HUNGARIAN LANGUAGES -> MARKETING COST & REQUEST

REMOVE CE DECLARATION

ADD REACH CHAPTER

CORRECT TECHNICAL SPECIFICATION CHAPTER (COOLANT SECTION)

CORRECT WEEE CHAPTER

CORRECT SAFETY CHAPTER ACC TO IM3101

CORRECT ACCESSORIES CHAPTER

CORRECT ACC TO OPE-25

CORRECT ADDRESS 58-263 TO 58-260

IM3017

04/2021

REV05

COOL ARC®50

OPERATOR’S MANUAL

ENGLISH

Lincoln Electric Bester Sp. z o.o.

ul. Jana III Sobieskiego 19A, 58-260 Bielawa, Poland

www.lincolnelectric.eu

English English

12/05

THANKS! For having chosen the QUALITY of the Lincoln Electric products.

Please Examine Package and Equipment for Damage. Claims for material damaged in shipment must be notified

immediately to the dealer.

For future reference record in the table below your equipment identification information. Model Name, Code & Serial

Number can be found on the machine rating plate.

Model Name:

………………………………………………………………………………………………………………………………………….

Code & Serial Number:

………………………………………………………………….. …………………………………………………………………..

Date & Where Purchased

…………………………………………………………………. …………………………………………………………………..

ENGLISH INDEX

Technical Specifications...............................................................................................................................................................1

Electromagnetic Compatibility (EMC) ..........................................................................................................................................2

Safety............................................................................................................................................................................................3

Introduction...................................................................................................................................................................................5

Installation and Operator Instructions ..........................................................................................................................................5

WEEE.........................................................................................................................................................................................10

Spare Parts.................................................................................................................................................................................10

REACh........................................................................................................................................................................................10

Authorized Service Shops Location...........................................................................................................................................10

Electrical Schematic...................................................................................................................................................................10

Accessories ................................................................................................................................................................................11

English English

Technical Specifications

NAME INDEX

COOL ARC®50 K14050-1

INPUT

Input Voltage Input Amperes I1max Frequency EMC Class

400/230 V ± 10%

single phase 1,2A 50/60Hz A

RATED OUTPUT AT 40°C

Flow range

MIG

TIG

Open flow

0,5 to 3,3 l/min

with torch 4,5m: 1,7 1,8 l/min

with torch 3,8m: 1,3 1,4 l/min

3,3 l/min

PARAMETERS RATING

The cooling power of flow 1liter per minute at temperature of

25°C Maximum pressure rate

1,15 kW 0,4 MPa

PARAMETERS O FTHE COOLER’S RESERVOIR

Maximum reservoir capacity Minimum required reservoir capacity

9,2 l 6 l

COOLANT

Recommended coolant FREEZCOOL - W000010167

Do not use!!

Pre-packaged welding industry coolants. These coolants may contain oil-based

substances, which attack the plastic components of the cooler. Once added to the cooler,

these substances are impossible to purge from the water lines and heat exchanger.

Automotive anti-freeze. These coolants will damage the pump and block of the heat

exchanger, affecting cooling performance.

PHYSICAL DIMENSIONS

Height Width Length Weight

265 mm 355 mm 680 mm 21 kg

Protection Rating Operating Temperature Storage Temperature

IP23 -10°C (14°F) to +40°C (104°F) -25°C (-13°F) to +55°C (131°F)

English English

Electromagnetic Compatibility (EMC)

11/04

This machine has been designed in accordance with all relevant directives and standards. However, it may still generate

electromagnetic disturbances that can affect other systems like telecommunications (telephone, radio, and television) or

other safety systems. These disturbances can cause safety problems in the affected systems. Read and understand this

section to eliminate or reduce the amount of electromagnetic disturbance generated by this machine.

This machine has been designed to operate in an industrial area. To operate in a domestic area it is necessary

to observe particular precautions to eliminate possible electromagnetic disturbances. The operator must install

and operate this equipment as described in this manual. If any electromagnetic disturbances are detected the

operator must put in place corrective actions to eliminate these disturbances with, if necessary, assistance from

Lincoln Electric.

Before installing the machine, the operator must check the work area for any devices that may malfunction because of

electromagnetic disturbances. Consider the following.

Input and output cables, control cables, and telephone cables that are in or adjacent to the work area and the machine.

Radio and/or television transmitters and receivers. Computers or computer controlled equipment.

Safety and control equipment for industrial processes. Equipment for calibration and measurement.

Personal medical devices like pacemakers and hearing aids.

Check the electromagnetic immunity for equipment operating in or near the work area. The operator must be sure that

all equipment in the area is compatible. This may require additional protection measures.

The dimensions of the work area to consider will depend on the construction of the area and other activities that are

taking place.

Consider the following guidelines to reduce electromagnetic emissions from the machine.

Connect the machine to the input supply according to this manual. If disturbances occur if may be necessary to take

additional precautions such as filtering the input supply.

The output cables should be kept as short as possible and should be positioned together. If possible connect the work

piece to ground in order to reduce the electromagnetic emissions. The operator must check that connecting the work

piece to ground does not cause problems or unsafe operating conditions for personnel and equipment.

Shielding of cables in the work area can reduce electromagnetic emissions. This may be necessary for special

applications.

WARNING

The Class A equipment is not intended for use in residential locations where the electrical power is provided by the public

low-voltage supply system. There can be potential difficulties in ensuring electromagnetic compatibility in those locations,

due to conducted as well as radio-frequency disturbances.

English English

Safety

01/11

WARNING

This equipment must be used by qualified personnel. Be sure that all installation, operation, maintenance and repair

procedures are performed only by qualified person. Read and understand this manual before operating this equipment.

Failure to follow the instructions in this manual could cause serious personal injury, loss of life, or damage to this equipment.

Read and understand the following explanations of the warning symbols. Lincoln Electric is not responsible for damages

caused by improper installation, improper care or abnormal operation.

WARNING: This symbol indicates that instructions must be followed to avoid serious personal injury, loss

of life, or damage to this equipment. Protect yourself and others from possible serious injury or death.

READ AND UNDERSTAND INSTRUCTIONS: Read and understand this manual before operating this

equipment. Arc welding can be hazardous. Failure to follow the instructions in this manual could cause

serious personal injury, loss of life, or damage to this equipment.

ELECTRIC SHOCK CAN KILL: Welding equipment generates high voltages. Do not touch the electrode,

work clamp, or connected work pieces when this equipment is on. Insulate yourself from the electrode,

work clamp, and connected work pieces.

ELECTRICALLY POWERED EQUIPMENT: Turn off input power using the disconnect switch at the fuse

box before working on this equipment. Ground this equipment in accordance with local electrical

regulations.

ELECTRICALLY POWERED EQUIPMENT: Regularly inspect the input, electrode, and work clamp

cables. If any insulation damage exists replace the cable immediately. Do not place the electrode holder

directly on the welding table or any other surface in contact with the work clamp to avoid the risk of

accidental arc ignition.

ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS: Electric current flowing through any

conductor creates electric and magnetic fields (EMF). EMF fields may interfere with some pacemakers,

and welders having a pacemaker shall consult their physician before operating this equipment.

CE COMPLIANCE: This equipment complies with the European Community Directives.

ARTIFICIAL OPTICAL RADIATION: According with the requirements in 2006/25/EC Directive and

EN 12198 Standard, the equipment is a category 2. It makes mandatory the adoption of Personal

Protective Equipments (PPE) having filter with a protection degree up to a maximum of 15, as required by

EN169 Standard.

FUMES AND GASES CAN BE DANGEROUS: Welding may produce fumes and gases hazardous to

health. Avoid breathing these fumes and gases. To avoid these dangers the operator must use enough

ventilation or exhaust to keep fumes and gases away from the breathing zone.

ARC RAYS CAN BURN: Use a shield with the proper filter and cover plates to protect your eyes from

sparks and the rays of the arc when welding or observing. Use suitable clothing made from durable

flame-resistant material to protect you skin and that of your helpers. Protect other nearby personnel with

suitable, non-flammable screening and warn them not to watch the arc nor expose themselves to the arc.

English English

WELDING SPARKS CAN CAUSE FIRE OR EXPLOSION: Remove fire hazards from the welding area

and have a fire extinguisher readily available. Welding sparks and hot materials from the welding process

can easily go through small cracks and openings to adjacent areas. Do not weld on any tanks, drums,

containers, or material until the proper steps have been taken to insure that no flammable or toxic vapors

will be present. Never operate this equipment when flammable gases, vapors or liquid combustibles are

present.

WELDED MATERIALS CAN BURN: Welding generates a large amount of heat. Hot surfaces and

materials in work area can cause serious burns. Use gloves and pliers when touching or moving

materials in the work area.

CYLINDER MAY EXPLODE IF DAMAGED: Use only compressed gas cylinders containing the correct

shielding gas for the process used and properly operating regulators designed for the gas and pressure

used. Always keep cylinders in an upright position securely chained to a fixed support. Do not move or

transport gas cylinders with the protection cap removed. Do not allow the electrode, electrode holder,

work clamp or any other electrically live part to touch a gas cylinder. Gas cylinders must be located away

from areas where they may be subjected to physical damage or the welding process including sparks and

heat sources.

HOT COOLANT CAN BURN SKIN: Always be sure coolant is NOT HOT before servicing the cooler.

SAFETY MARK: This equipment is suitable for supplying power for welding operations carried out in an

environment with increased hazard of electric shock.

The manufacturer reserves the Right to make changes and/or improvements in design without upgrade at the same time

the operator’s manual.

English English

Introduction

The COOL ARC®50 is a cooling system designed for use

witch water-cooler torches and guns:

GTAW torches

MGAW guns up to 500A.

The following equipment has been added to

COOL ARC®50:

Hose with quick water connector – 0,2m.

COOL ARC®50 is delivered empty with no coolant in the

system.

Recommended equipment, which can be bought by user,

was mentioned in the chapter "Accessories".

Installation and Operator Instructions

Read this entire section before installation or operation of

the machine.

Location and Environment

This machine will operate in harsh environments.

However, it is important that simple preventative

measures are followed to assure long life and reliable

operation:

Do not place or operate this machine on a surface with

an incline greater than 15° from horizontal.

Do not use this machine for pipe thawing.

This machine must be located where there is free

circulation of clean air without restrictions for air

movement to and from the air vents. Do not cover the

machine with paper, cloth or rags when switched on.

Dirt and dust that can be drawn into the machine

should be kept to a minimum.

This machine has a protection rating of IP23. Keep it

dry when possible and do not place it on wet ground

or in puddles.

Locate the machine away from radio controlled

machinery. Normal operation may adversely affect the

operation of nearby radio controlled machinery, which

may result in injury or equipment damage. Read the

section on electromagnetic compatibility in this

manual.

Do not operate in areas with an ambient temperature

greater than 40°C.

Product Description

COOL ARC®50 is the cooler for semi automatic welding

with water cooled TIG, MIG.

COOL ARC®50 cooler is designed for use with all water-

cooled gun’s up to 500A, TIG and MIG torches and guns.

The COOL ARC®50 coolers bring new technology in the

areas of pump, heat exchanger and reservoir designs to

the water cooler market. These technologies allow the

COOL ARC®50 coolers to be lighter in weight, lower in

energy consumption.

Warranty

Warranty for this product is 3 year after the date of

purchase. For any warranty claim, contact a certified

Lincoln service center.

Installation

Coolant INLET and OUTLET fittings (A) type

21KATS09MPX are placed at the front of the unit. The

blue fitting is marked (supplies coolant to the welding

equipment); the red ones is marked (takes warm

coolant from the welding equipment).

The FILL CAP of the coolant reservoir is on front of the

unit (B). Fill Cap can be removed by twisting it off.

The coolant FLOW INDICATOR is accessed by removal

of the reservoir fill cap. Actual return flow is directly visible

by the fill opening (C).

Coolant volume can be monitored through translucent

reservoir in the front (D). The minimum coolant level is

indicated by the line "MINIMUM LIQUID LEVEL" on label.

Air flow louvers (E): Air flow louvers secure adequate air

circulation. The side louvers allow sucking in cold air from

bottom of the unit. Hot air is removed by the front louvers.

Voltage switch (F) serve to set voltage according supply

power source 230/400 V.

For convenience you can press and hold the FLOW

SENSOR OFF switch (G) and the torch button to fill the

water system on first usage.

Cables length (H) are adjustable. In order to extend the

cables unscrew the cable glands (I), pull out the cables,

then tighten the cable glands (I).

WARNING

INCORPORATED INTO THE COOLER IS AN

AUTOMATIC FLOW SENSOR TO DETECT LOW OR NO

COOLANT FLOW. A LOW OR NO FLOW CONDITION

WILL CAUSE WELDING OUTPUT TO

AUTOMATICALLY STOP TO PROTECT THE TORCH.

WARNING

DO NOT SWITCH VOLTAGE DURING POWER

SOURCE IS ON.

English English

Figure 1

Filling The Reservoir

Proper Coolant Addition

FREEZCOOL is recommended coolant for COOL

ARC®50. For use above freezing: Tap, distilled, deionized,

mineral water. For use below freezing: water and pure

ethylene glycol mixture (10% glycol between at 0°C and

30% at -15°C).

WARNING

DO NOT USE PREPACKAGED WELDING INDUSTRY

COOLANTS. These coolants may contain oil-based

substances which attack the plastic components in the

pump of the COOL ARC®50 cooler and severely reduce

pump life. Once added to the cooler, the substances are

virtually impossible to purge from the water lines and heat

exchanger.

To avoid freeze damage and water leakage in shipment,

every COOL ARC®50 unit is delivered empty with no

coolant in the system. To fill the unit, locate the plastic

reservoir fill cap (B).

NOTE: The unit can be filled only horizontal.

WARNING

UNPLUG THE COOLER BEFORE FILLING THE

RESERVOIR.

Filling:

Pour 6 liters at least of coolant into the reservoir.

WARNING

AVOID SPILLING COOLANT INTO THE FRONT

CASING OF THE UNIT.

NOTE: DO NOT ADD MORE THAN 9 LITERS OF

COOLANT INTO THE RESERVOIR.

WARNING

AT FIRST STARTING OF THE COOL ARC®50

RESERVOIR FILL CAP MUST BE REMOVED FOR A

MOMENT TO AVOID GENERATE PARTIAL VACUUM IN

COOLING SYSTEM DURING FILLING (THE PUMP

MUST BE FLOODING).

The fill cap contains a pressure release air hole.

Be certain to replace the reservoir fill cap when the

reservoir is full. Operation of the COOL ARC®50 cooler

without the fill cap in place can cause poor cooling

efficiency, evaporation loss of coolant, and low product

life.

Water Hoses Connection

Figure 2

Water Hoses Connection Diagram

A FROM HEAT SOURCE (RED)

B TO HEAT SOURCE (BLUE)

Water hoses connection is made with quick water fittings

(type 21KATS09MPX) which are equipped with the

automatic outflow blockade.

Before water hoses installing to the cooler, you should

check if the water hose connectors matches to the quick

water connectors placed in the connector block on the

front of the unit. You should:

Take INLET hose (colored or tagged blue on most

hoses) and attach it into the coolant OUT line marked

. Then take the OUTLET hose (colored or tagged

red on most hoses) and attach it into the coolant IN

line marked .

WARNING

BE CERTAIN THAT NO LEAKS EXIST WHEN COOLER

IS TURNED ON. A LEAK WILL DEPLETE RESERVOIR

VOLUME, CAUSE POOR OR COOLING

PERFORMANCE AND REDUCE GUN, TORCH OR

PUMP LIFE.

Andere Handbücher für COOL ARC 50

Dieses Handbuch passt für folgende Modelle

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