Lincoln Electric OPTIMARC CV/CC 500 Bedienungsanleitung

Rev. 03

IM7025-1

Feb, 2018

Rev. 03

OPTIMARC®CV/CC500

For use with machine Part Number K60128-1, Code 76341

•World’s Leader in Welding and Cutting•

THE SHANGHAI LINCOLN ELECTRIC COMPANY

No. 195, Lane 5008, Hu Tai Rd. Baoshan, Shanghai, PRC 201907

www.lincolnelectric.com.cn

Safety Depends on You

Lincoln arc welding and cutting

equipment is designed and built

with safety in mind. However, your

overall safety can be increased by

proper installation and thoughtful

operation on you part. DO NOT

INSTALL, OPERATE OR REPAIR

THIS EQUIPMENT WITHOUT

READING THIS MANUAL AND

THE SAFETY PRECAUTIONS

CONTAINED THROUGHOUT.

And, most importantly, think before

you act and be careful.

Rev. 03

Thank you for selecting QUALITY Lincoln Electric products.

Please examine the packaging and equipment for damage. Claims for material damaged in shipment must be

notified immediately to the authorized dealer from whom you purchased the machine.

For future reference,please record your equipment identification information in the table below. Model Name,

Code & Serial Number can be found on the machine rating plate.

Model Name

□OPTIMARC®CV/CC500

Code & Serial number

Date & Where Purchased

Authorized dealer’s shop

Declaration of conformity

THE SHANGHAI LINCOLN ELECTRIC COMPANY

Designed in conformance with the following norm:

GB/T 15579.1-2013

EN 60974-1

THE SHANGHAI LINCOLN ELECTRIC COMPANY

No. 195, Lane 5008, Hu Tai Rd. Baoshan, Shanghai, PRC 201907

i SAFETY i

OPTIMARC®CV/CC500

Rev. 03

ii SAFETY ii

OPTIMARC®CV/CC500

Rev. 03

iii SAFETY iii

OPTIMARC®CV/CC500

Rev. 03

A-1 INSTALLATION A-1

OPTIMARC®CV/CC500

Rev. 03

TECHNICAL SPECIFICATIONS –OPTIMARC®CV/CC500

INPUT –THREE PHASE ONLY

Standard Voltage / Phase / Frequency

380V ~ 415V (±10%) / 3 / 50 or 60 Hz

RATED OUTPUT –DC ONLY

Max Input Power at Rated Output ( SMAW )

23 kVA @ 60% Duty Cycle

Welding Mode

Duty Cycle

Amperes

Volts at Rated Amperes

GMAW

60%

100%

500A

390A

39V

33.5V

SMAW ( STICK )

60%

100%

500A

390A

40V

35.6V

GTAW ( TIG )

60%

100%

500A

390A

30V

25.6V

OUTPUT RANGE

Welding Mode

Welding Current Range

Open Circuit Voltage

Welding Voltage Range

GMAW

50A ~ 500A

60V

16 V ~ 39V

SMAW ( STICK )

15A ~ 500A

60V

20.6 V ~ 40V

GTAW ( TIG )

5A ~ 500A

60V

10.2 V ~ 30V

RECOMMENDED INPUT WIRE AND FUSE SIZES

OPTIMARC®CV/CC500

Input Voltage/

Frequency

(Hz)

380~415 V/

50Hz or 60Hz

Maximum

Input

Ampere

51A

Maximum

Effective

Supply

Current

40A

60°C Copper

Wire in

Conduct

Sizes

12mm2

Fuse or

Breaker Size

(Super Lag)

60A

Grounding

Conductor

Size

10mm2

PHYSICAL DIMENSIONS

OPTIMARC®CV/CC500

Height

Width

Depth

Weight

540mm

340mm

800mm

47Kg

TEMPERATURE RANGE

Operating Temperature Range

-10°C ~ +40°C

Storage Temperature Range

-25°C ~ +55°C

For any maintenance or repair operation it is recommended to contact the nearest technical service center or directly

consult machine division of the Shanghai Lincoln Electric. Maintenance or repairs performed by unauthorized service

center or personnel will void the manufacturer’s warranty.

A-2 INSTALLATION A-2

OPTIMARC®CV/CC500

Rev. 03

SAFETY PRECAUTIONS

Read the entire installation section before starting

installation.

ELECTRIC SHOCK can kill.

Only qualified personnel

should perform this

installation.

Turn the input power OFF at

the main switch or fuse box

before working on this equipment. Turn off the

input power to any other equipment connected to

the welding system at the main switch or fuse

box before working on the equipment.

Do not touch electrically “Hot”parts.

Always connect the OPTIMARC®grounding lug

(located at the rear of the case) to a proper safety

(Earth) ground.

SELECT SUITABLE LOCATION

This power source should not be subjected to falling

water, nor should any parts of it be submerged in water.

Doing so may cause improper operation as well as

pose a safety hazard. The best practice is to keep the

machine in a dry, sheltered area.

The bottom of machine must always be placed on a

firm, secure, level surface. There is a danger of the

machine toppling over if this precaution is not

taken.

Place the welder where clean cooling air can freely

circulate in through the back louvers and out through

the case sides. Water,dirt, dust or any foreign material

that can be drawn into the welder should be kept to a

minimum. Failure to observe these precautions can

result in excessive operating temperatures and

nuisance shutdowns.

Locate the OPTIMARC®machine away from radio

controlled machinery. Normal operation of the welder

may adversely affect the operation of RF controlled

equipment, which may result in bodily injury or damage

to the equipment.

STACKING

The OPTIMARC®machine can not be stacked. Be

sure to locate the machines on a firm level surface.

LIFTING

The OPTIMARC®machine can be moved using the

handles .

INPUT POWER AND GROUNDING

CONNECTION

Only a qualified electrician should connect the

input leads to the OPTIMARC®. Connections

should be made in accordance with the connection

diagram. Failure to do so may result in bodily injury

or death.

Open the input box on the rear of the case. Use a

three-phase supply line, the three live wires should go

through the three holes of the input wire holder and be

securely clamped and fixed. Connect L1, L2, L3 and

ground according to the Input Supply Connection

Diagram decal, refer to Figure A.1 on this page.

Make sure the amount of power available from the input

connection is adequate for normal operation of the

machine. Refer to the Technical Specifications at the

beginning of this Installation section for recommended

fuse and wire sizes.

WARNING

CAUTION

WARNING

FIGURE A.1

A-3 INSTALLATION A-3

OPTIMARC®CV/CC500

Rev. 03

PROCESS SELECTIONS AND

CONNECTIONS

ELECTRIC SHOCK can kill.

Only qualified personnel

should perform this

installation.

Turn the input power OFF at

the main switch or fuse box before working on

this equipment. Turn off the input power to any

other equipment connected to the welding

system at the main switch or fuse box before

working on the equipment.

Do not touch electrically “Hot”parts.

Always connect the OPTIMARC®grounding lug

(located at the rear of the case) to a proper safety

(Earth) ground.

WORK CONNECTION

Connect a work lead of sufficient size between the

proper output stud on the power source and the work.

Be sure the connection to the work makes tight metal to

metal electrical contact. Poor work lead connections

can result in poor welding performance.

To avoid interference problems with other equipment

and to achieve the best possible operation, route all

cables directly to the work and wire feeder. Avoid

excessive lengths and do not coil excess cable.

Cable sizes are increased for greater lengths primarily

for the purpose of minimizing cable drop.

Minimum work and electrode cable sizes are as follows:

TABLE A.1

Current (60% Duty Cycle)

Minimum Copper

Work Cable Size

200A

300A

400A

500A

Up To 30m Length

30 mm2

50 mm2

70 mm2

95 mm2

Note: The recommended cable size may need to

change depending on its quality. When the rated

current flow goes through, the total voltage drop on

ground cable and electrode cable must not exceed 4

volts.

GMAW PROCESS ( CV MODE ) WIRE FEEDER CONNECTION

1. LWF WIRE FEEDER ( FIGURE A.2 )

Set the rotary switch to FCAW-GS mode or GMAW mode;

Set the control switch to Feeder

FIGURE A.2

WARNING

A-4 INSTALLATION A-4

OPTIMARC®CV/CC500

Rev. 03

2. LN-25 PRO FEEDER ( FIGURE A.3 )

Remote control methods

Set the rotary switch to OPTIONAL (Default FCAW-SS);

Set the control switch to Feeder;

The remote control box with order part numbers K60030-8M/-15M/-30M should be used to control the machine output

and set the voltage, Use the wire feed speed pot on LN-25 to set the current.

FIGURE A.3

Local control methods

Set the rotary switch to OPTIONAL / FCAW-GS or GMAW;

Set the control switch to Local;

A summary list for all of wire feeders connections and controls

Items

Modes

Controls

Wire feeders

Voltage control

WFS/Current

control

Remote

control box

Polarity

connections

OPTIONAL

(Default

FCAW-SS)

Local

LN-25 Pro

Front panel of

CV/CC500

LN-25 Pro

DCEN

Feeder

LN-25 Pro

Remote

control box

K60030-8M/-

15M/-30M

FCAW-GS

Local

LN-25 Pro

Front panel of

CV/CC500

DCEP

Feeder

LWF-22

LWF-24 PLUS

LWF-22 / LWF-24 PLUS

GMAW

Local

LN-25 Pro

Front panel of

CV/CC500

LN-25 Pro

Feeder

LWF-22

LWF-24 PLUS

LWF-22 / LWF-24 PLUS

A-5 INSTALLATION A-5

OPTIMARC®CV/CC500

Rev. 03

3. GTAW PROCESS ( CC MODE ) CONNECTION ( FIGURE A.4 )

Set the rotary switch to GTAW mode;

Set the control switch to REMOTE

Recommended to use Foot Amptrol K870.

Set the control switch to LOCAL

Machine output the maximum current set by local output pot

FIGURE A.4

4. SMAW PROCESS ( CC MODE ) CONNECTION ( FIGURE A.5 )

Set the rotary switch to SMAW mode;

Set the control switch REMOTE;

Max. output will be limited by panel output set, display always shows remote setpoint.

Set the control switch LOCAL;

Max. output current can be setted by panel output pot, arc force can be setted by arc control.

FIGURE A.5

The actual output current would be set by the remote device up to the maximum current set by local output pot.

Note：When the machine set to 4 step, turning the crater current and voltage, the crater value will be shown on the

display, then change back to the weld preser value.

TIG torch with handle switch can be used while the switch connect correctly to the remote connector.

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