Lincoln Electric SPEEDTEC 215C AUS Bedienungsanleitung

IM3065

10/2020

REV02

SPEEDTEC 215C AUS

OPERATOR’S MANUAL

ENGLISH

Lincoln Electric Bester Sp. z o.o.

ul. Jana III Sobieskiego 19A, 58-260 Bielawa, Poland

www.lincolnelectric.eu

English English

12/05

THANKS! For having choosen the QUALITY of the Lincoln Electric products.

Please Examine Package and Equipment for Damage. Claims for material damaged in shipment must be notified

immediately to the dealer.

For future reference record in the table below your equipment identification information. Model Name, Code & Serial

Number can be found on the machine rating plate.

Model Name:

………………...…………………………….…………………………………………………………………………………………..

Code & Serial number:

………………….……………………………………………….. …………………………………………………….……………..

Date & Where Purchased:

…………………………………………………………………... ……………………….…………………………………………..

ENGLISH INDEX

Technical Specifications...............................................................................................................................................................1

Electromagnetic Compatibility (EMC) ..........................................................................................................................................2

Safety............................................................................................................................................................................................3

Introduction...................................................................................................................................................................................5

Installation and Operator Instructions ..........................................................................................................................................5

WEEE .........................................................................................................................................................................................15

Spare Parts.................................................................................................................................................................................15

REACh........................................................................................................................................................................................15

Authorized Service Shops Location...........................................................................................................................................15

Electrical Schematic ...................................................................................................................................................................15

Quick Guide................................................................................................................................................................................16

Accessories ................................................................................................................................................................................19

English 1 English

Technical Specifications

NAME INDEX

SPEEDTEC 215C AUS K14146-2

INPUT

Input Voltage U1230 Vac ± 10%, 1-phase 115 Vac ± 10%, 1-phase

Frequency 50/60 Hz

Input Amperes I1max 27A 23A

Input Power at Rated Cycle (40°C) 6,2kVA @ 25% Duty Cycle 2,6kVA @ 40% Duty Cycle

cos φ0,99 0,99

EMC Group / Class II / A

RATED OUTPUT

Open

Circuit

Voltage

Duty Cycle 40°C

(based on a 10 min. period) Output Current Output Voltage

230Vac

GMAW 51 Vdc 100 110A 19,5 Vdc

25 200A 24 Vdc

FCAW-SS 51 Vdc 100 110A 19,5 Vdc

25 200A 24 Vdc

SMAW 11 Vdc 100 100A 24 Vdc

30 160A 26,4 Vdc

GTAW 11 Vdc 100 100A 14 Vdc

40 160A 16,4 Vdc

115Vac

GMAW 51 Vdc 100 75A 17,7 Vdc

40 100A 19 Vdc

FCAW-SS 51 Vdc 100 75A 17,7 Vdc

40 100A 19 Vdc

SMAW 11 Vdc 100 60A 22,4 Vdc

40 80A 23,2 Vdc

GTAW 11 Vdc 100 90A 13,6 Vdc

40 125A 15 Vdc

WELDING CURRENT RANGE

GMAW FCAW-SS SMAW GTAW

230Vac 20A – 200A 20A – 200A 20 – 160A 20A – 160A

115Vac 20A – 100A 20A – 100A 20 – 80A 20A – 125A

RECOMMENDED INPUT CABLE AND FUSE SIZES

Fuse or Circuit Breaker Size Power Lead

B 16A (B 25A)** 3 Conductor, 2,5mm2, 5m

DIMENSION

Weight Height Width Length

42 kg 780 mm 400 mm 750 mm

WIRE DIAMETER / WIRE FEED SPEED RANGE

WFS Range Solid wires Aluminum wires Cored wires

1.5 ÷ 15 m/min 0.6 ÷ 1.0 1.0 0.9 ÷ 1.1

Protection Rating Operating Humidity

(t=20°C) Operating Temperature Storage Temperature

IP23 ≤95% from -10°C to +40°C from -25°C to 55°C

** When welding with maximum current I2>160A replace input plug with one>16A.

English 2 English

Electromagnetic Compatibility (EMC)

11/04

This machine has been designed in accordance with all relevant directives and standards. However, it may still generate

electromagnetic disturbances that can affect other systems like telecommunications (telephone, radio, and television) or

other safety systems. These disturbances can cause safety problems in the affected systems. Read and understand this

section to eliminate or reduce the amount of electromagnetic disturbance generated by this machine.

This machine has been designed to operate in an industrial area. To operate in a domestic area it is necessary

to observe particular precautions to eliminate possible electromagnetic disturbances. The operator must install

and operate this equipment as described in this manual. If any electromagnetic disturbances are detected the

operator must put in place corrective actions to eliminate these disturbances with, if necessary, assistance from

Lincoln Electric.

Before installing the machine, the operator must check the work area for any devices that may malfunction because of

electromagnetic disturbances. Consider the following.

Input and output cables, control cables, and telephone cables that are in or adjacent to the work area and the machine.

Radio and/or television transmitters and receivers. Computers or computer controlled equipment.

Safety and control equipment for industrial processes. Equipment for calibration and measurement.

Personal medical devices like pacemakers and hearing aids.

Check the electromagnetic immunity for equipment operating in or near the work area. The operator must be sure that

all equipment in the area is compatible. This may require additional protection measures.

The dimensions of the work area to consider will depend on the construction of the area and other activities that are

taking place.

Consider the following guidelines to reduce electromagnetic emissions from the machine.

Connect the machine to the input supply according to this manual. If disturbances occur if may be necessary to take

additional precautions such as filtering the input supply.

The output cables should be kept as short as possible and should be positioned together. If possible connect the work

piece to ground in order to reduce the electromagnetic emissions. The operator must check that connecting the work

piece to ground does not cause problems or unsafe operating conditions for personnel and equipment.

Shielding of cables in the work area can reduce electromagnetic emissions. This may be necessary for special

applications.

WARNING

The Class A equipment is not intended for use in residential locations where the electrical power is provided by the public

low-voltage supply system. There may be potential difficulties in ensuring electromagnetic compatibility in those locations,

due to conducted as well as radiated disturbances.

WARNING

While a high electromagnetic field occurs, a welding current can fluctuate.

WARNING

This equipment complies with IEC 61000-3-12.

English 3 English

Safety

01/11

WARNING

This equipment have to be used by qualified personnel. Be sure that all installation, operation, maintenance and repair

procedures are performed only by qualified person. Read and understand this manual before operating this equipment.

Failure to follow the instructions in this manual could cause serious personal injury, loss of life, or equipment damage. Read

and understand the following explanations of the warning symbols. Lincoln Electric is not responsible for damages caused

by improper installation, improper care or abnormal operation.

WARNING: This symbol indicates that instructions must be followed to avoid serious personal injury, loss

of life, or equipment damage. Protect yourself and others from possible serious injury or death.

READ AND UNDERSTAND INSTRUCTIONS: Read and understand this manual before operating this

equipment. Arc welding can be hazardous. Failure to follow the instructions in this manual could cause

serious personal injury, loss of life, or equipment damage.

ELECTRIC SHOCK CAN KILL: Welding equipment generates high voltages. Do not touch the electrode,

work clamp, or connected work pieces when this equipment is turned on. Insulate yourself from the

electrode, work clamp, and connected work pieces.

ELECTRICALLY POWERED EQUIPMENT: Turn off the input power using the disconnect switch at the

fuse box before working on this equipment. Ground this equipment in accordance with local electrical

regulations.

ELECTRICALLY POWERED EQUIPMENT: Regularly inspect the input, electrode, and work clamp

cables. If any insulation damage exists replace the cable immediately. Do not place the electrode holder

directly on the welding table or any other surface in contact with the work clamp to avoid the risk of

accidental arc ignition.

ELECTROMAGNETIC FIELD MAY BE DANGEROUS: Electric current flowing through any conductor

creates electromagnetic field (EMF). EMF fields may interfere with some pacemakers, and welders having

a pacemaker shall consult their physician before operating this equipment.

CE COMPLIANCE: This equipment complies with the European Community Directives.

ARTIFICIAL OPTICAL RADIATION: According with the requirements in 2006/25/EC Directive and

EN 12198 Standard, the equipment is a category 2. It makes mandatory the adoption of Personal

Protective Equipment (PPE) having filter with a protection degree up to a maximum of 15, as required by

EN169 Standard.

FUMES AND GASES CAN BE DANGEROUS: Welding may produce fumes and gases hazardous to

health. Avoid breathing these fumes and gases. To avoid these dangers the operator must use enough

ventilation or exhaust to keep fumes and gases away from the breathing zone.

ARC RAYS CAN BURN: Use a shield with the proper filter and cover plates to protect your eyes from

sparks and the rays of the arc when welding or observing. To protect the skin, use suitable clothing made

of durable, fireproof material. Protect other nearby personnel with suitable, non-flammable screening and

warn them not to watch the arc nor expose themselves to the arc.

English 4 English

WELDING SPARKS CAN CAUSE FIRE OR EXPLOSION: Remove fire hazards from the welding area

and have a fire extinguisher easily accessible. Welding sparks and hot materials from the welding process

can easily go through small cracks and openings to adjacent areas. Do not weld on any tanks, drums,

containers, or material until the proper steps have been taken to insure that no flammable or toxic vapors

will be present. Never use this equipment when flammable gases, vapors or flammable liquids are

present.

WELDED MATERIALS CAN BURN: Welding generates a large amount of heat. Hot surfaces and

materials in work area can cause serious burns. Use gloves and pliers when touching or moving

materials in the work area.

CYLINDER MAY EXPLODE IF DAMAGED: Use only certificate, compressed gas cylinders containing

the correct shielding gas for the process used and properly operating regulators designed for the gas and

pressure used. Always keep cylinders in an upright position securely chained to a fixed support. Do not

move or transport gas cylinders with the protection cap removed. Do not allow the electrode, electrode

holder, work clamp or any other electrically live part to touch a gas cylinder. Gas cylinders must be

located away from areas where they may be subjected to physical damage or the welding process

including sparks and heat sources.

MOVING PARTS ARE DANGEROUS: There are moving mechanical parts in this machine, which can

cause serious injury. Keep your hands, body and clothing away from those parts during machine starting,

operating and servicing.

SAFETY MARK: This equipment is suitable for supplying power for welding operations carried out in an

environment with increased risk of electric shock.

The manufacturer reserves the right to make changes and/or improvements in design without upgrade at the same time the

operator’s manual.

English 5 English

Introduction

General Description

The welding machines SPEEDTEC 215C enables

welding:

GMAW (MIG/MAG)

FCAW-SS

SMAW (MMA)

GTAW (arc ignition using lift TIG)

The following equipment has been added to SPEEDTEC

215C:

Work lead – 3m

Gas hose – 2m

An electrode holder with lead – 3m

Gas cooled welding gun (LG 250 G) – 3m

Gas regulator

Gas hose – 2m

Driving roll V0.8/V1.0 for solid wire (mounted in the

wire feeder)

Bracket for gas bottle 230mm (SP215C).

For GMAW and FCAW-SS process, the technical

specification describes:

Type of welding wire

Wire diameter

Recommended equipment, which can be bought by user,

was mentioned in the chapter "Accessories".

Installation and Operator Instructions

Read this entire section before installation or operation of

the machine.

Location and Environment

This machine will operate in harsh environments.

However, it is important that simple preventative

measures are followed to assure long life and reliable

operation.

Do not place or operate this machine on a surface with

an incline greater than 15° from horizontal.

Do not use this machine for pipe thawing.

This machine must be located where there is free

circulation of clean air without restrictions for air

movement to and from the air vents. Do not cover the

machine with paper, cloth or rags when switched on.

Dirt and dust that can be drawn into the machine

should be kept to a minimum.

This machine has a protection rating of IP23. Keep it

dry when possible and do not place it on wet ground

or in puddles.

Locate the machine away from radio controlled

machinery. Normal operation may adversely affect

the operation of nearby radio controlled machinery,

which may result in injury or equipment damage.

Read the section on electromagnetic compatibility in

this manual.

Do not operate in areas with an ambient temperature

greater than 40°C.

Input Supply Connection

WARNING

Only a qualified electrician can connect the welding

machine to the supply network. Installation had to be

made in accordance with the appropriate National

Electrical Code and local regulations.

Check the input voltage, phase and frequency supplied to

this machine before turning it on. Verify the connection of

ground wires from the machine to the input source. The

welding machine SPEEDTEC 215C must be connected to

a correctly installed plug-in socket with an earth pin.

Input voltage is 115Vac 50/60Hz or 230Vac 50/60Hz. For

more information about input supply refer to the technical

specification section of this manual and to the rating plate

of the machine.

Make sure that the amount of mains power available from

the input supply is adequate for normal operation of the

machine. The necessary delayed fuse (or circuit breaker

with "B" characteristic) and cable sizes are indicated in the

technical specification section of this manual.

WARNING

The welding machine can be supplied from a power

generator of output power at least 30% larger than input

power of the welding machine. Generator frequency in the

range of 50Hz and 60Hz. AC RMS voltage 170V - 280V.

Out of this range undervoltage and overvoltage protection

will trigger.

WARNING

When powering the machine from a generator be sure to

turn off welder first, before generator is shut down, in

order to prevent damage to welder!

Output Connections

Refer to points [4], [5] and [6] of the Figures below.

English 6 English

Controls and Operational Features

Figure 1.

1. Left Knob: The value of parameter in the upper left

side of display [2] is adjusted.

2. Display: Parameters of welding process are shown.

3. User Button (left): Button function could be set:

Advanced menu:

Recalls advanced menu (default)

Recalls user memory.

Inductance.

Run-in WFS.

Burnback.

Basic menu – changes basic menu for advanced

menu.

4. EURO Socket: For connecting a welding gun (for

GMAW / FCAW-SS process).

5. Positive Output Socket for the Welding

Circuit: For connecting an electrode holder

with lead / work lead.

6. Negative Output Socket for the Welding

Circuit: For connecting an electrode holder

with lead / work lead.

7. Power Switch ON/OFF (I/O): Controls the input

power to the machine. Be sure the power source is

connected to the mains supply before turning power

on ("I"). After input power is connected and the power

switch is turned on, the indicator will light up to

indicate the machine is ready to weld.

8. Escape Button (right):

Cancels an action / exit menu.

Locks and unlocks knobs and buttons on the

panel (press and hold button for 4 seconds).

9. Set Knob: Type of welding procedure and welding

settings is changed by this knob.

10. Right Knob: The value of parameter in the upper right

side of display [2] is adjusted.

Figure 2.

11. Gas Connector: Connection for gas line

WARNING

The welding machine supports all suitable shielding gases

at a maximum pressure of 5,0 Bar.

12. Power Lead with Plug (5m): Power lead with plug is a

standard equipment. Connect the power lead with

plug to the main supply before turning power on.

Figure 3

13. Wire Spool Support: Maximum 15kg spools. Accepts

plastic, steel and fiber spools onto 51mm spindle.

14. Spooled Wire (for GMAW / FCAW-SS): The machine

does not include a spooled wire.

English 7 English

15. Welding Wire (for GMAW / FCAW-SS).

16. Terminal Block of Changing Polarity (for GMAW /

FCAW-SS process): This terminal block enables to

set the welding polarity (+ ; -), which will be given at

the welding holder.

17. Shield of Changing Polarity.

18. Wire Drive (for GMAW, FCAW-SS process): 2-Roll

wire drive.

19. Work Lead.

20. Thermal Circuit Breaker (25A): The power source

features a resettable 25A thermal breaker. If the

current conducted through the breaker exceeds 25A

for an extended period of time, the breaker will open

and require manual reset

21. Bracket for gas bottle 230mm (SP215C): Provides

the possibility of mounting cylinders with a diameter

230 mm (see Gas Connection section).

WARNING

Positive (+) polarity is set at the factory.

WARNING

Before welding check the polarity for using electrodes and

wires.

If the welding polarity has to be changed, user should:

Switch off the machine.

Determine the wire polarity for the wire to be used.

Consult the electrode data for this information.

Take off the terminal block’s shield [17].

The tip of the wire on the terminal block [16] and work

lead fix as is shown in the Table 1 or the Table 2.

Put on the terminal block’s shield.

WARNING

The machine must be used with the door completely

closed during welding.

WARNING

Not use handle to move the machine during work.

English 8 English

Table 1

Positive polarity

(factory setting)

Table 2

Negative polarity

WORK LEAD

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