Lincoln Electric SPEEDTEC 405S Bedienungsanleitung

IM3048

08/2020

REV09

SPEEDTEC 405S, 405SP, 505S & 505SP

OPERATOR’S MANUAL

ENGLISH

Lincoln Electric Bester Sp. z o.o.

ul. Jana III Sobieskiego 19A, 58-263 Bielawa, Poland

www.lincolnelectric.eu

English English

12/05

DZIĘKUJEMY! Za docenienie JAKOŚCI produktów Lincoln Electric.

Proszęsprawdzićczy opakowanie i sprzęt nie sąuszkodzone. Reklamacje uszkodzeńpowstałych podczas transportu

musząbyćnatychmiast zgłoszone do dostawcy (dystrybutora).

Dla ułatwienia prosimy o zapisanie na tej stronie danych identyfikacyjnych wyrobów. Nazwa modelu, Kod i Numer

Seryjny, które możecie Państwo znaleźć na tabliczce znamionowej wyrobu.

Nazwa Modelu::

………………...……………….…………….…………………………………………………………………………………………..

Kod i Numer Seryjny

………………….…………….………………………………….. …………………………………………………….……………..

Data i miejsce zakupu:

……………………………….…………………………………... ……………………….…………………………………………..

ENGLISH INDEX

Technical Specifications...............................................................................................................................................................1

ECO design information ...............................................................................................................................................................3

Electromagnetic Compatibility (EMC) ..........................................................................................................................................5

Safety............................................................................................................................................................................................6

Intoduction ....................................................................................................................................................................................8

Installation and Operator Instructions ..........................................................................................................................................8

WEEE .........................................................................................................................................................................................13

Spare Parts.................................................................................................................................................................................13

REACh........................................................................................................................................................................................13

Authorized Service Shops Location...........................................................................................................................................13

Electrical Schematic ...................................................................................................................................................................13

Accessories Suggested..............................................................................................................................................................14

English 1 English

Technical Specifications

NAME INDEX

SPEEDTEC 405S K14117-1

SPEEDTEC 405SP K14117-2

SPEEDTEC 505S K14116-1

SPEEDTEC 505SP K14116-2

SPEEDTEC 405SP K14117-6

SPEEDTEC 505SP K14116-6

INPUT

Input Voltage U1EMC Class Frequency

405S, 405SP 400V ± 10%

3-phase A 50/60Hz

505S,505SP

Input Power at Rated Cycle Input Amperes I1max PF

405S, 405SP 19,1 kVA @ 80% Duty Cycle

(40°C) 27,6A 0,95

505S,505SP 26,1 kVA @ 60% Duty Cycle

(40°C) 37,7A 0,93

RATED OUTPUT

Open Circuit Voltage

Duty Cycle 40°C

(based on a 10 min. Output Current Output Voltage

405S, 405SP

GMAW 60Vdc 80% 400A 34Vdc

100% 390A 33,5Vdc

FCAW 60Vdc 80% 400A 34Vdc

100% 390A 33,5Vdc

SMAW 60Vdc 80% 400A 36Vdc

100% 390A 35,6Vdc

GTAW 60Vdc 80% 400A 26Vdc

100% 390A 25,6Vdc

505S,505SP

GMAW 60Vdc 60% 500A 39Vdc

100% 390A 33,5Vdc

FCAW 60Vdc 60% 500A 39Vdc

100% 390A 33,5Vdc

SMAW 60Vdc 60% 500A 40Vdc

100% 390A 35,6Vdc

GTAW 60Vdc 60% 500A 30Vdc

100% 390A 25,6Vdc

WELDING CURRENT RANGE

GMAW FCAW SMAW GTAW

405S, 405SP 20A÷400A 20A÷400A 5A÷400A 5A÷400A

505S,505SP 20A÷500A 20A÷500A 5A÷500A 5A÷500A

RECOMMENDED INPUT CABLE AND FUSE SIZES

Fuse Type gR or Circuit Breaker Type Z Power Lead

400V

405S, 405SP 32A 4 Conductor, 4mm2, Do not exist for K14117-6

505S,505SP 32A 4 Conductor, 4mm2, Do not exist for K14116-6

English 2 English

DIMENSION

Weight Height Width Length

405S, 405SP 50 kg 535 mm 300 mm 635 mm

505S,505SP 50 kg 535 mm 300 mm 635 mm

Protection Rating Operating Humidity (t=20°C)

405S, 405SP IP23 ≤90 %

505S,505SP

Operating Temperature Storage Temperature

405S, 405SP from -10 ºC to +40 ºC from -25 ºC to +55 ºC

505S,505SP

English 3 English

ECO design information

The equipment has been designed in order to be compliant with the Directive 2009/125/EC and the Regulation

2019/1784/EU.

Efficiency and idle power consumption:

Index Name Efficiency when max power consumption

/ Idle power consumption Equivalent model

K14117-1 SPEEDTEC 405S 86,1 % / 47W No equivalent model

K14117-2 SPEEDTEC 405SP 86,1 % / 47W No equivalent model

K14116-1 SPEEDTEC 505S 85,5 % / 47W No equivalent model

K14116-2 SPEEDTEC 505SP 85,5 % / 47W No equivalent model

Idle state occurs under the condition specified in below table

IDLE STATE

Condition Presence

MIG mode X

TIG mode

STICK mode

After 30 minutes of non-working

Fan off X

The value of efficiency and consumption in idle state have been measured by method and conditions defined in the product

standard EN 60974-1:20XX.

Manufacturer’s name, product name, code number, product number, serial number and date of production can be read from

rating plate.

XXXXXXXXXX

Code: XXXXX XXXXXX-X

S/N: P1YYMMXXXXX

P1 YY MM XXXXX

5A5A 5B 5D5C

XXXXXXX

Where:

1- Manufacturer name and address

2- Product name

3- Code number

4- Product number

5- Serial number

5A- country of production

5B- year of production

5C- month of production

5D- progressive number different for each machine

English 4 English

Typical gas usage for MIG/MAG equipment:

Material type

Wire

diameter

[mm]

DC electrode positive Wire Feeding

[m/min] Shielding Gas Gas flow

[l/min]

Current

[A]

Voltage

[V]

Carbon, low

alloy steel 0,9 ÷ 1,1 95 ÷ 200 18 ÷ 22 3,5 – 6,5 Ar 75%, CO225% 12

Aluminium 0,8 ÷ 1,6 90 ÷ 240 18 ÷ 26 5,5 – 9,5 Argon 14 ÷ 19

Austenic

stainless steel 0,8 ÷ 1,6 85 ÷ 300 21 ÷ 28 3 - 7 Ar 98%, O22% /

He 90%, Ar 7,5% CO22,5% 14 ÷ 16

Copper alloy 0,9 ÷ 1,6 175 ÷ 385 23 ÷ 26 6 - 11 Argon 12 ÷ 16

Magnesium 1,6 ÷ 2,4 70 ÷ 335 16 ÷ 26 4 - 15 Argon 24 ÷ 28

Tig Process:

In TIG welding process, gas usage depends on cross-sectional area of the nozzle. For comonnly used torches:

Helium: 14-24 l/min

Argon: 7-16 l/min

Notice: Excessive flow rates causes turbulence in the gas stream which may aspirate atmospheric contamination into the

welding pool.

Notice: A cross wind or draft moving can disrupt the shielding gas coverage, in the interest of saving of protective gas use

screen to block air flow.

End of life

At end of life of product, it has to be disposal for recycling in accordance with Directive 2012/19/EU (WEEE), information

about the dismantling of product and Critical Raw Material (CRM) present in the product, can be found at

https://www.lincolnelectric.com/en-gb/support/Pages/operator-manuals-eu.aspx

English 5 English

Electromagnetic Compatibility (EMC)

01/11

This machine has been designed in accordance with all relevant directives and standards. However, it may still generate

electromagnetic disturbances that can affect other systems like telecommunications (telephone, radio, and television) or

other safety systems. These disturbances can cause safety problems in the affected systems. Read and understand this

section to eliminate or reduce the amount of electromagnetic disturbance generated by this machine.

This machine has been designed to operate in an industrial area. The operator must install and operate this

equipment as described in this manual. If any electromagnetic disturbances are detected the operator must put

in place corrective actions to eliminate these disturbances with, if necessary, assistance from Lincoln Electric.

Before installing the machine, the operator must check the work area for any devices that may malfunction because of

electromagnetic disturbances. Consider the following.

Input and output cables, control cables, and telephone cables that are in or adjacent to the work area and the machine.

Radio and/or television transmitters and receivers. Computers or computer controlled equipment.

Safety and control equipment for industrial processes. Equipment for calibration and measurement.

Personal medical devices like pacemakers and hearing aids.

Check the electromagnetic immunity for equipment operating in or near the work area. The operator must be sure that

all equipment in the area is compatible. This may require additional protection measures.

The dimensions of the work area to consider will depend on the construction of the area and other activities that are

taking place.

Consider the following guidelines to reduce electromagnetic emissions from the machine.

Connect the machine to the input supply according to this manual. If disturbances occur if may be necessary to take

additional precautions such as filtering the input supply.

The output cables should be kept as short as possible and should be positioned together. If possible connect the work

piece to ground in order to reduce the electromagnetic emissions. The operator must check that connecting the work

piece to ground does not cause problems or unsafe operating conditions for personnel and equipment.

Shielding of cables in the work area can reduce electromagnetic emissions. This may be necessary for special

applications.

WARNING

EMC classification of this product is class A in accordance with electromagnetic compatibility standard EN 60974-10 and

therefore the product is designed to be used in an industrial environment only.

WARNING

The Class A equipment is not intended for use in residential locations where the electrical power is provided by the public

low-voltage supply system. There can be potential difficulties in ensuring electromagnetic compatibility in those locations,

due to conducted as well as radio-frequency disturbances.

English 6 English

Safety

11/04

WARNING

This equipment must be used by qualified personnel. Be sure that all installation, operation, maintenance and repair

procedures are performed only by qualified person. Read and understand this manual before operating this equipment.

Failure to follow the instructions in this manual could cause serious personal injury, loss of life, or damage to this equipment.

Read and understand the following explanations of the warning symbols. Lincoln Electric is not responsible for damages

caused by improper installation, improper care or abnormal operation.

WARNING: This symbol indicates that instructions must be followed to avoid serious personal injury, loss of

life, or damage to this equipment. Protect yourself and others from possible serious injury or death.

READ AND UNDERSTAND INSTRUCTIONS: Read and understand this manual before operating this

equipment. Arc welding can be hazardous. Failure to follow the instructions in this manual could cause

serious personal injury, loss of life, or damage to this equipment.

ELECTRIC SHOCK CAN KILL: Welding equipment generates high voltages. Do not touch the electrode,

work clamp, or connected work pieces when this equipment is on. Insulate yourself from the electrode, work

clamp and connected work pieces.

ELECTRICALLY POWERED EQUIPMENT: Turn off input power using the disconnect switch at the fuse

box before working on this equipment. Ground this equipment in accordance with local electrical

regulations.

ELECTRICALLY POWERED EQUIPMENT: Regularly inspect the input, electrode, and work clamp cables.

If any insulation damage exists replace the cable immediately. Do not place the electrode holder directly on

the welding table or any other surface in contact with the work clamp to avoid the risk of accidental arc

ignition.

ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS: Electric current flowing through any

conductor creates electric and magnetic fields (EMF). EMF fields may interfere with some pacemakers and

welders having a pacemaker shall consult their physician before operating this equipment.

CE COMPLIANCE: This equipment complies with the European Community Directives.

ARTIFICIAL OPTICAL RADIATION: According with the requirements in 2006/25/EC Directive and EN

12198 Standard, the equipment is a category 2. It makes mandatory the adoption of Personal Protective

Equipment (PPE) having filter with a protection degree up to a maximum of 15, as required by EN169

Standard.

FUMES AND GASES CAN BE DANGEROUS: Welding may produce fumes and gases hazardous to

health. Avoid breathing these fumes and gases. To avoid these dangers the operator must use enough

ventilation or exhaust to keep fumes and gases away from the breathing zone.

ARC RAYS CAN BURN: Use a shield with the proper filter and cover plates to protect your eyes from

sparks and the rays of the arc when welding or observing. Use suitable clothing made from durable flame-

resistant material to protect you skin and that of your helpers. Protect other nearby personnel with suitable,

non-flammable screening and warn them not to watch the arc nor expose themselves to the arc.

English 7 English

WELDING SPARKS CAN CAUSE FIRE OR EXPLOSION: Remove fire hazards from the welding area and

have a fire extinguisher readily available. Welding sparks and hot materials from the welding process can

easily go through small cracks and openings to adjacent areas. Do not weld on any tanks, drums,

containers, or material until the proper steps have been taken to insure that no flammable or toxic vapors

will be present. Never operate this equipment when flammable gases, vapors or liquid combustibles are

present.

WELDED MATERIALS CAN BURN: Welding generates a large amount of heat. Hot surfaces and materials

in work area can cause serious burns. Use gloves and pliers when touching or moving materials in the work

area.

CYLINDER MAY EXPLODE IF DAMAGED: Use only compressed gas cylinders containing the correct

shielding gas for the process used and properly operating regulators designed for the gas and pressure

used. Always keep cylinders in an upright position securely chained to a fixed support. Do not move or

transport gas cylinders with the protection cap removed. Do not allow the electrode, electrode holder, work

clamp or any other electrically live part to touch a gas cylinder. Gas cylinders must be located away from

areas where they may be subjected to physical damage or the welding process including sparks and heat

sources.

MOVING PARTS ARE DANGEROUS: There are moving mechanical parts in this machine, which can

cause serious injury. Keep your hands, body and clothing away from those parts during machine starting,

operating and servicing.

SAFETY MARK: This equipment is suitable for supplying power for welding operations carried out in an

environment with increased hazard of electric shock.

The manufacturer reserves the right to make changes and/or improvements in design without upgrade at the same time the

operator’s manual.

English 8 English

Intoduction

SPEEDTEC 405S, 405SP, 505S and 505SP inverter

sources have been designed to work with wire feeders

PF24, PF40, PF42, PF44, PF46, LF45, LF45S. For

communication, inverter source-wire feeder is using

ArcLink®protocol.

Inverter source-wire feed configuration allows the welding:

GMAW (MIG/MAG)

FCAW-GS / FCAW-SS

SMAW (MMA)

GTAW (arc ignition using lift TIG).

SPEEDTEC 405S, 405SP, 505S and 505SP work with

the water cooler COOLARC 46.

The complete packaging includes the following items:

Inverter source

DVD with Operator’s Manual

Work lead - 3m

Slow-blow fuse – 2A (2 units)

Slow-blow fuse – 6,3A (1 unit)

Slow –blow fuse – 12.5A (1 unit).

Recommended equipment, which can be bought by user,

was mentioned in the chapter "Accessories".

Installation and Operator Instructions

Read this entire section before installation or operation of

the machine.

Location and Environment

This machine will operate in harsh environments.

However, it is important that simple preventative

measures are followed to assure long life and reliable

operation.

Do not place or operate this machine on a surface with

an incline greater than 15° from horizontal.

Do not use this machine for pipe thawing.

This machine must be located where there is free

circulation of clean air without restrictions for air

movement to and from the air vents. Do not cover the

machine with paper, cloth or rags when switched on.

Dirt and dust that can be drawn into the machine

should be kept to a minimum.

This machine has a protection rating of IP23. Keep it

dry when possible and do not place it on wet ground

or in puddles.

Locate the machine away from radio controlled

machinery. Normal operation may adversely affect

the operation of nearby radio controlled machinery,

which may result in injury or equipment damage.

Read the section on electromagnetic compatibility in

this manual.

Do not operate in areas with an ambient temperature

greater than 40°C.

Duty cycle and Overheating

The duty cycle of a welding machine is the percentage of

time in a 10 minute cycle at which the welder can operate

the machine at rated welding current.

Example: 60% duty cycle

Welding for 6 minutes. Break for 4 minutes.

Excessive extension of the duty cycle will cause the

thermal protection circuit to activate.

Minutes or decrease

duty cycle

Input Supply Connection

WARNING

Only a qualified electrician can connect the welding

machine to the supply network. Installation the outlet plug

to power lead and connecting the welding machine had to

be made in accordance with the appropriate National

Electrical Code and local regulations.

Check the input voltage, phase, and frequency supplied to

this machine before turning it on. Verify the connection of

grounding wires from the machine to the input source.

SPEEDTEC 405S, 405SP, 505S and 505SP can only be

connected to a mating grounded receptacle.

Input voltages is 3x400V 50/60Hz. For more information

about input supply refer to the technical specification

section of this manual and to the rating plate of the

machine.

Make sure that the amount of mains power available from

the input supply is adequate for normal operation of the

machine. The type of protection and cable sizes are

indicated in the technical specification section of this

manual.

WARNING

The welding machine can be supplied from a power

generator of output power at least 30% larger than input

power of the welding machine.

See "Technical Specifications" chapter.

WARNING

When powering welder from a generator be sure to turn

off welding machine first, before generator is shut down, in

order to prevent damage to welding machine!

Refer to points [1], and [8] of the images below.

Output Connections

Refer to points [5], [6] and [7] of the Figures below.

Andere Handbücher für SPEEDTEC 405S

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